DentalEZ AERAS Star User manual

5,000 rpm Motor: AerasTM (StarDental part #266270 and 266279) 5K RFID
Motor.
20,000 rpm Motor: AerasTM (StarDental part #266271 and 266280) 20K RFID
Motor.
• No Lubrication Required• Recommended Air Pressure: 40-45 psi (swivel motor)• Air Flow: 2.1 SCFM @ 40-45 psi at Maximum Power Point (swivel motor)• Rotation: Forward and Reverse• 4-Line Connection (Fixed Back End)• RFID Frequency:902-928 MHZ
• RFID Protocol:EPC GEN2INSTALLATION - SWIVEL MOTORS
FIG.1 AND FIG. 2
1. Select the motor appropriate for tubing based on power requirements. Examine connection of the motor and swivel tubing configuration as these must match configuration of delivery system tubing.DRIVE AIR WATER
EXHAUST AIR
AIR
4-LINE TUBING 2/3-LINE TUBING
DRIVE AIR
WATER 2. Disconnect swivel from motor if necessary. Grasp the swivel in front of the bearing assembly between the thumb and index finger as shown.(Fig. 3)3. Slide tubing coupler until the end of the ISO connector is exposed; hold in hand as shown with fingers securing the tubing.4. Align and insert swivel tubes into the ISO connector holes.5. While applying slight pressure to hold fittings in the connector holes, slide coupler forward and engage threads. Continue threading coupler clockwise until hand tight against the swivel.
SWIVEL
BEARING ASSEMBLY
ISO CONNECTOR
TUBING
COUPLER
TUBING
6. Using the wrench as shown,(Fig. 4) tighten the swivel to the tubing coupler. Be sure to turn tubing coupler, not swivel. DO NOT OVER TIGHTEN. WRENCH TUBING
COUPLER TURN COUPLER WHILE HOLDING
SWIVEL IN PLACE
NOTE: This joint loosens over time, resulting in air leakage and loss of power. Check for tightness periodically.7. Connect motor to swivel.OPERATION
The 120° rotation speed adjustment ring sets direction and speed. To run motor forward at full speed, rotate ring towards the letter ‘F’ while operating the foot control. Rotate to the letter ‘R’ to yield full speed in reverse. Vary speed by rotating ring in either direction towards center. Note the small depression for the current setting. After setting, the motor runs at current speed and direction until reset. Pausing the motor is not needed to alter direction or speed using the ring. (Fig. 6)
Aeras
TITAN 5K MOTOR
Star
5,000 rpm
LubeFree
SMALL DEPRESSION
120° ROTATION SPEED
ADJUSTMENT RING
Aeras
TITAN 5K MOTOR
Star
5,000 rpm
LubeFree
Aeras
TITAN 20K MOTOR
Star
20,000 rpm
LubeFree
5K MOTOR
20K MOTOR
SWIVEL
DRIVE GEAR
INSTALLATION - NON SWIVEL MOTORS
NOTE: If delivery unit has oil/mist lubrication, detach and drain; motor needs no lubrication.NOTICE To prevent damage to bearings, before installing always check drive air pressure by using air pressure gauge, StarDental Part #262591 (4/6-Line) between motor and tubing and obtain a reading. Adjust air pressure at delivery head until gauge reads 40-45 psi while operating motor in full forward position and with foot control completely depressed.1. Examine rear end connector of motor.(Fig. 5) Verify motor matches tubing connector of delivery system.2. To connect motor to tubing, align drive air and exhaust tubes with mating ISO connector holes in coupler.3. While applying slight pressure to hold tubing in connector holes, slide tubing coupler forward and engage threads. Continue threading tubing coupler clockwise until hand tight against the motor. DO NOT OVER TIGHTEN.NOTE: This joint loosens over time, resulting in air leakage and loss of power. Check for tightness periodically.
Aeras
TITAN 5K MOTOR
Star
5,000 rpm
LubeFree
Aeras
TITAN 20K MOTOR
Star
20,000 rpm
LubeFree
DIRECTION & SPEED
CONTROL RING
DRIVE
GEAR
REAR END CONNECTOR
5K MOTOR
DRIVE
GEAR
20K MOTOR
Sterilizable up to 135°C
135°C
Before operating the motor, carefully read and follow all of these instructions. Save these instructions for future reference and observe all warnings and cautions.The AerasTM low speed dental motors are used by trained dental professionals to facilitate various dental procedures requiring cutting, drilling, polishing and pin setting.NOTE: If delivery unit has oil/mist lubrication, detach and drain; motor needs no lubrication.NOTICE To prevent damage to bearings, before installing always check drive air pressure by using air pressure gauge, StarDental Part #262591 (4/6-Line) between swivel and tubing and obtain a reading. Adjust air pressure at delivery head until gauge reads 40-45 psi while operating motor in full forward position and with foot control completely depressed.CLEANING & STERILIZATION
INSTRUCTIONS
NON -STERIL E MEDI CAL DEV ICE
066209 Rev A Date of Issue 2021-03-12 ©2021 DentalEZ, Inc.
only
R
X
DentalEZ, Inc., StarDental ®Division
1816 Colonial Village Lane Lancaster, PA 17601 USA
INDICATIONS FOR USE
The Aeras Titan motor contains a Radio Frequency Identification Tag. The RFID Tag is passive and does not emit radio waves until activated by a RFID reader within a range of approximately 2 inches.NOTICE
FIG. 1 FIG. 2
FIG. 3
FIG. 4
FIG. 5 It is the responsibility of the user to use only FDA compliant sterilizing equipment and accessories that are capable of meeting the manufacturers recommendations below.Do not exceed 135°CDo not use:• dry heat sterilizer • cold sterilizers • ultrasonic cleaners • chemical disinfectors• immersion techniques • sterilizer bags containing disinfectants • hand soaps• detergents • surface wipes • surface sprays • surgical milkLIMITS ON
REPROCESSING Repeated processing has minimal effect on these attachments. End of life is normally determined by wear and damage due to use.CAUTION
CAUTION The handpiece motor must be cleaned and sterilized before first use and between patient use.CONTAINMENT AND
TRANSPORTATION It is recommended that motors are reprocessed as soon as is reasonably practical following use.PREPARATION FOR
CLEANING Remove motor from swivel if applicable or tubing.CLEANING AUTOMATED Washer-disinfectors are not recommended.CLEANING MANUAL Cleaning the Swivel & mating Motor Parts: To optimize operation of the swivel connector, clean all internal surfaces of the motor with a cotton swab soaked in isopropyl alcohol until clean. Clean area around bearing/spring assembly at rear of swivel using isopropyl alcohol and a toothbrush.(Fig. 7) Dry both using syringe air.Sterilizing Handpiece Motor: After each patient,flush air by running handpiece motor for 20
seconds. Remove attachment. Clean all internal
surfaces at rear of handpiece motor with a cotton
swab soaked in isopropyl alcohol until clean. Clean all
external surfaces using a small toothbrush with
isopropyl alcohol. Dry thoroughly. Place handpiece
motor and swivel in sterilization bag. Follow the sterilization
guidelines as stated by the manufacturer of your sterilizer.MAINTENANCE &
LUBRICATION: The Titan Motor is LubeFree and, therefore, requires no lubrication.
However, at times debris from the delivery system’s drive air tubing collects in the motor. This build-up may cause sluggish motor operation. To ease, place 3 drops of DentaLube II, StarDental Part #262539 into the drive air tube of motor (Fig 8), and alternately operate the motor in forward and reverse.
Motor should be routinely maintained, checked for corrosion, worn parts, ect and should be replaced on an as needed basis.DISINFECTION: Use steam sterilization exclusively for complete sterility as outlined below.INSPECTION & FUNCTION
TESTING: See Installation, Operating Recommendations, and/or Troubleshooting sections of this manual.PACKAGING: Single: A standard sterilization packaging material must be used. Ensure that the pack is large enough to contain the item without stressing the seals.WRAPPED INSTRUMENT
STERILIZATION: Gravity Type Autoclave: Pre-Vacuum Autoclave: • Minimum of 15 minutes at 132° C • Minimum of 4 minutes at 132° C• Minimum of 30 minutes at 121° C Do not exceed 135° CDRYING: Dry the motor for 30 minutes minimum using the sterilization dry cycle and allow the motor to cool to room temperature in bag prior to use. If moisture is present, increase your sterilizer dry cycle appropriately.STORAGE: Store in bag after sterilization until ready to use.ADDITIONAL INFORMATION: Do not exceed the sterilizer manufacturer’s guidelines for load capacity. Use only paper or paper/plastic bags.MANUFACTURER
CONTACT: See first or last panels of this manual.WARNING
Aeras
TITAN20K MOTOR
Star
20,000 rpm
LubeFree
INTERNAL
SURFACES
SWIVEL BEARING/
SPRING ASSEMBLY
CLEAN
FIG. 6
FIG. 7
FIG. 8
StarDental® Instrument Solutions
DRIVE AIR
RED TIP
APPLICATOR
TITAN LOW-SPEED MOTOR
CONTENTS
SPECIFICATIONS
INSTALLATION SWIVEL MOTOR
INSTALLATION NON SWIVEL MOTOR
OPERATION
CLEANING & STERILIZATION
RFID TAG
APPLICATION GUIDE
TROUBLESHOOTING
REPLACEMENT PART NUMBERS
WARRANTY
SPECIFICATIONS

TROUBLESHOOTING
PROBLEM: LACK OF POWER
Cause: Air pressure Correction: Verify proper motor air pressure. Refer to applicable Installation section.Cause: Crimped tubing Correction: Straighten tubing inside and outside delivery head.Cause: Swivel or Fixed Back End Motor not threaded fully onto tubing Correction: Refer to applicable Installation section. Cause: Brittle swivel or Fixed Back End Motor silicone rubber seal Correction: Replace silicone rubber seal for 2/3-line swivel with StarDental Part #203103 and 4-line with StarDental Part #202897. Cause: Swivel O-rings worn Correction: Replace swivel O-rings, StarDental Part #259884. Cause: Debris build-up in motor or attachment Correction: Clean motor and attachment. Refer to Cleaning section in this manual and applicable attachment's manual(s).PROBLEM: SWIVEL WILL NOT DISENGAGE FROM MOTOR
Cause: Build-up of debris Correction: Place 3 drops of DentaLube II, StarDental Part #262539, into the swivel/tubing connector. Rotate swivel to circulate lubricant. Disengage motor. Contact dealer if unable to disengage swivel. To prevent reoc-currence, refer to Cleaning. PROBLEM: CANNOT READ DATA ON RFID TAG
Cause: Incompatible Reader Correction: Reader should utilize the EPC GEN2 protocol and operate in the 902-928 MHZ bandCause: Motor orientation Correction: The motor should be placed in front of reader with a sideways orientation, so that the chip is facing the reader.Cause: Motor was outside of the readers range Correction: Consult RFID Reader Manual for appropriate range.Aeras Titan 5K Motor SW........................................................................................................................266270
Aeras Titan 20K Motor SW......................................................................................................................266271
Aeras Titan 5K Motor FX.........................................................................................................................266279
Aeras Titan 20K Motor FX.......................................................................................................................266280
Straight Nose Cone.................................................................................................................................257506
Motor-to-Angle Adapter...........................................................................................................................264073Torque Multiplier......................................................................................................................................258443Swivel, Motor 2/3-Line............................................................................................................................. 260152
Swivel, Motor 4-Line................................................................................................................................ 260144LubeFree Ball Bearing Auto Latch Angle.................................................................................................264146LubeFree Ball Bearing Manual Latch Angle ............................................................................................262738LubeFree Ball Bearing Autochuck Friction Grip Angle.............................................................................264151LubeFree Ball Bearing Manual Chuck Friction Grip Angle......................................................................262740LubeFree 5 Star Prophy Angle................................................................................................................265801
Ball Bearing Auto Latch Angle.................................................................................................................264182Ball Bearing Manual Latch......................................................................................................................259005
Ball Bearing Autochuck Friction Grip Angle.............................................................................................264149Titan Endodontic Angle, Auto Latch ........................................................................................................262570
Titan Endodontic Angle, Manual Latch....................................................................................................262571
Air Pressure Gauge for 4/6-Line..............................................................................................................262591
Silicone Rubber Seal, 2/3-Line (Pkg. of 3)..............................................................................................203103Silicone Rubber Seal, 4-Line (Pkg. of 3) .................................................................................................202897
Swivel O-Rings Kit (2 large, 2 small).......................................................................................................259884DentaLube II............................................................................................................................................262539NOTE: If a problem persists, contact dealer for further assistance or contact StarDental technical service at 1-866-DTE-INFO.ENDODONTIC (Condensing gutta percha) RPM Range: 10,000 to 20,000 Systems Configuration Options: 20,000 RPM Motor 266271 Motor-to-Angle Adapter 264073 Ball Bearing Latch Angle OR 259005 262738 Ball Bearing Auto Latch Angle 264182 264146CARIES REMOVALSystems Configuration Options: 5,000 RPM Motor 266270RPM Range: 2,000 to 5,000 Motor-to-Angle Adapter 264073 Ball Bearing Friction Grip Angle OR 262740 Ball Bearing Autochuck Friction Grip Angle 264149 264151 Ball Bearing Latch Angle OR 259005 262738 Ball Bearing Auto Latch Angle 264182 264146 20,000 RPM Motor 266271RPM Range: 2,000 to 5,000 Torque Multiplier 258443 Motor-to-Angle Adapter 264073 Ball Bearing Friction Grip Angle OR 262740 Ball Bearing Autochuck Friction Grip Angle 264149 264151 Ball Bearing Latch Angle OR 259005 262738 Ball Bearing Auto Latch Angle 264182 264146FINISHING (Cavity and crown preps)RPM Range: 10,000 to 20,000Systems Configuration Options: 20,000 RPM Motor 266271 Motor-to-Angle Adapter 264073 Ball Bearing Friction Grip Angle OR 262740 Ball Bearing Autochuck Friction Grip Angle 264149 264151 Ball Bearing Latch Angle OR 259005 262738 Ball Bearing Auto Latch Angle 264182 264146POLISHING
(Amalgam, composites, gold margins)RPM Range: 10,000 to 20,000Systems Configuration Options: 20,000 RPM Motor 266271 Motor-to-Angle Adapter 264073 Ball Bearing Latch Angle OR 259005 262738 Ball Bearing Auto Latch Angle 264182 264146APPLICATION GUIDE
PROPHY
RPM Range: 1,000 to 3,000 Systems Configuration Options: 5,000 RPM Motor 266270 Motor-to-Angle Adapter 264073 5 Star Prophy Angle 265801 20,000 RPM Motor 266271 Torque Multiplier 258443 Motor-to-Angle Adapter 264073 5 Star Prophy Angle 265801GRINDING & TRIMMING (Fabrication)RPM Range: 10,000 to 20,000 Systems Configuration Options: 20,000 RPM Motor 266271 Straight Nose Cone 257506POST & PIN DRILLINGSystems Configuration Options: 5,000 RPM Motor 266270 RPM Range: 1,000 to 5,000 Motor-to-Angle Adapter 264073 Ball Bearing Latch Angle OR 259005 262738 Ball Bearing Auto Latch Angle 264182 264146 20,000 RPM Motor 266271RPM Range: 1,000 to 5,000 Torque Multiplier 258443Motor-to-Angle Adapter 264073 Ball Bearing Latch Angle OR 259005 262738 Ball Bearing Auto Latch Angle 264182 264146PIN SETTINGSystems Configuration Options: 5,000 RPM Motor 266270RPM Range: 1,000 to 5,000 Motor-to-Angle Adapter 264073 Ball Bearing Latch Angle OR 259005 262738 Ball Bearing Auto Latch Angle 264182 264146 20,000 RPM Motor 266271RPM Range: 500 to 2,000 Motor-to-Angle Adapter 264073 20,000 RPM Motor 266271RPM Range: 500 Torque Multiplier 258443 Motor-to-Angle Adapter 264073ENDODONTIC (Canal enlargements)Systems Configuration Options: 20,000 RPM Motor 266271RPM Range: 500 to 2,000 Motor-to-Angle Adapter 264073 5,000 RPM Motor 266270RPM Range: 350 to 5,000 Motor-to-Angle Adapter 264073 Auto Latch Endodontic Angle - 262570 -for Standard
Files & Reamers
(90° reciprocating motion) OR
Manual Latch Endodontic Angle - 262571 -for Latch
Type Files & Reamers
(90° reciprocating motion)
AERAS TITAN
LUBRICATED LUBEFREE
REPLACEMENT PART NUMBERS
ALWAYS INSIST ON STARDENTAL PARTS FOR BEST PERFORMANCE.
DESCRIPTION
LIMITED WARRANTY
O-Rings and Seals are specifically excluded from this warranty. DENTALEZ warrants the Aeras Titan Low Speed Handpiece Motor for 1 year from the date of purchase*.Please note the following additional terms of our warranty policy:• Warranty covers manufacturing defects only and does not cover defects resulting from abuse, accidents, misuse, improper handling, cleaning, care or maintenance or the failure to follow or observe our operating/use, maintenance and/or installation instructions. Damage resulting from the use of chemicals, cleaners, disinfectants or sterilization is not covered under this warranty nor is normal wear and tear. Failure to use authorized parts or an authorized repair facility voids this warranty.• Liability is limited to repair or replacement of the defective part(s) or products at our sole discretion. All other liabilities, in particular liability for damages, including, without limitation, special, exemplary, consequential or incidental damages are excluded• THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. NO EMPLOYEE, REPRESENTATIVE OR DEALER IS AUTHORIZED TO CHANGE THIS WARRANTY IN ANY WAY OR TO GRANT ANY OTHER WARRANTY.*Provided conditions in warranty are met.WARRANTY REGISTRATION
Please visit the website below to register your StarDental product. This will ensure proper registration and prompt and accurate service should any of your purchases need evaluation or repair during the warranty period.StarDental Products: WWW.DENTALEZ.COM/warranty
FOR NEW PRODUCTS, MANUALS AND TECHNICAL INFORMATION, CALL
1-866-DTE-INFO OR VISIT OUR WEB SITE @ WWW.DENTALEZ.COM
IMPORTANT NOTICE ABOUT RETURNING PRODUCT TO DENTALEZ INC.
Anyone wishing to return any DENTALEZ Inc. product to a DentalEZ facility MUST obtain the proper RETURN AUTHORIZATION NUMBER from the Customer Service Department. The RA Number must appear clearly marked on both the outside and inside of the returned product carton. When calling for a return authorization number you will be asked to provide the following information:To Obtain A Return Authorization Number Call 1-866-DTE-INFO1. Product Name, Model Number or Part Number2. Serial Number of Product3. Dealer Return Purchase Order Number 4. Reason For Return5. Copy of Invoice Showing PurchaseItems will be evaluated. Return Authorization Number is not a guarantee for credit. Your cooperation with this procedure will help us expedite processing of any returns.
TO ACTIVATE RFID TAG
1. RFID Tag is passive. Activation and operation of RFID capabilities requires a compatible
(EPC GEN2) reader system operating in the 902-928 MHZ band.2. Pass motor within 2 inches of the reader with a sideways orientation as shown to the right (Fig 9).3. The RFID Tag is programmed from the factory with the motor serial number.RFID TAG
Aeras
TITAN 20K MOTOR
Star
20,000 rpm
LubeFree
RFID READER
FIG. 9
AERAS TITAN
ITEM NUMBER
AERAS TITAN
LUBRICATED LUBEFREE