Desoutter EFDS80-330 User manual

Part no 6159922470
Issue no 05
Date 03/2022
Page 1 / 28
EFDS High Torque xtured electric spindles
Software release 2.3.1
Model Part number Series
EFDS80-330 6151660330 C
EFDS80-450 6151660340 C
EFDS80-680 6151660350 C
EFDS80-950 6151660360 C
EFDS106-1100 6151660370 C
EFDS106-1600 6151660380 C
EFDS106-1900 6151660390 C
WARNING
WARNING
Read all safety warnings (including the ones of the separately provided safety
instructions n° 6159931790) and all instructions. Failure to follow the warnings and
instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference.

19
User manual
www.desouttertools.com

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TECHNICAL DATA
Model Part
number
Torque range Rated
speed Weight
Nm ft.lb rpm kg lb.
Min. Nom. Max. Min. Nom. Max.
EFDS80-330 6151660330 30 330 360 22.1 243.4 265.5 299 10.2 22.4
EFDS80-450 6151660340 45 450 500 33.2 331.9 368.8 218 10.2 22.4
EFDS80-680 6151660350 70 680 740 51.6 501.5 545.8 145 10.2 22.4
EFDS80-950 6151660360 100 950 1050 73.8 700.7 774.4 103 10.2 22.4
EFDS106-1100 6151660370 110 1100 1150 81.1 811.3 848.2 93 15.3 33.7
EFDS106-1600 6151660380 160 1600 1700 118.0 1180.1 1253.9 59 15.9 35.1
EFDS106-1900 6151660390 190 1900 2000 140.1 1401.4 1475.1 47 15.9 35.1
Find more information and your Desoutter contacts on:
Software and documentation available at:
www.desouttertools.com
http://resource-center.desouttertools.com
No login/password required.
IDENTIFICATION
YYANNNNN
Model
Product n°
Year of
manufacture
Speed
EFDXX-XX
615166XXX0
YYSNNNNN
XXXXX rpm
mm/aaaa
Series
A
Part number
month/year

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DIMENSIONING - EFDS80
DIMENSIONING - EFDS106
Model Part
number
A B L C D E F
Ø mm mm in. mm in. mm in. mm in. mm in. mm in.
EFDS80-330 6151660330 3/4” 139 5.47 573 22.56 130 5.12 80 3.15 435 17.13 96 3.78
EFDS80-450 6151660340 3/4” 139 5.47 573 22.56 130 5.12 80 3.15 435 17.13 96 3.78
EFDS80-680 6151660350 1” 147 5.79 581 22.87 130 5.12 80 3.15 435 17.13 96 3.78
EFDS80-950 6151660360 1” 147 5.79 581 22.87 130 5.12 80 3.15 435 17.13 96 3.78
Telescopic stroke: 60 mm (2.36 in.)
Model Part
number
A B L C D E F
Ø mm mm in. mm in. mm in. mm in. mm in. mm in.
EFDS106-1100 6151660370 1” 146 5.75 622 24.49 130 5.12 106 4.17 476 18.74 96 3.78
EFDS106-1600 6151660380 1 1/2” 166 6.53 677 26.65 130 5.12 106 4.17 511 21.12 96 3.78
EFDS106-1900 6151660390 1 1/2” 166 6.53 677 26.65 130 5.12 106 4.17 511 21.12 96 3.78
Telescopic stroke: 60 mm (2.36 in.)
B
F
A
C
D
L
E
L
A
C
D
B E
F

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Name Description Length
mPart number
Connecting cable
Tool cable 2.5 6159176510
Tool cable 5 6159176520
Tool cable 10 6159176540
Tool cable 15 6159176550
Extension cable
Extension cable 8 6159175810
Extension cable 16 6159175840
Extension cable 32 6159175870
Extension cable 50 6159175890
Transducer holder 3/4” square drive - 6153964290
1” square drive - 6153964300
OPTIONAL ACCESSORIES

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FIGURE A
INSTALLATION
90°
90°
+180° -180°
1
2
3
FIGURE B
TOP

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SPARE PARTS - EXPLODED VIEW - EFDS80
E2
C
B
C
A
G
H3
H5
H32
E1
H2
H6
J
H1
K
I
K1
H6
H12
H11
H22
H21
Loctite 243
A
Molykote BR2+
B
+/- 15%
B
A
5 mm³
B
B
B
1 Nm
A
5 mm³
0.5 Nm
A
70 mm³150 Nm
A
50 mm³150 Nm
A
50 mm³100 Nm
D

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SPARE PARTS - EXPLODED VIEW - EFDS106
H31
H32
H42
H12
H11
J
H7/H6
H7/H6
H7
H7
H22
H21
E3
H4
H3
E1
H2
H1
H8
F
G
E2
B
C
C
A
I
H5
K
K1
A
5 mm³
0.5 Nm
D
Loctite 243
A
Molykote BR2+
B
+/- 15%
B
B
B
B
B
A
5 mm³
1 Nm
A
70 mm³150 Nm
A
90 mm³
200 Nm
A
50 mm³100 Nm
A
50 mm³150 Nm

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SPARE PARTS - LIST
Ouput items
A
EFDS80-330 EFDS80-450 EFDS80-680 EFDS80-950 EFDS106-1100 EFDS106-1600 EFDS106-1900
High Medium Low
Item Description Part number Qty Service
level
AOuput items -
A1 3/4" shaft 6155210760 1 1 X
A1 1" shaft 6155210740 1 1 X
A1 1" shaft 6155210750 1 X
A1 1" 1/2 shaft 6155011900 1 1 X
A2 Output small parts kit 6153992250 1 1 1 1 1 1 1 X
Spring - 1 1 1 1 1 1 1
Needle - 1 1 1 1 1 1 1
A1
A2

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Transducer kits
B
EFDS80-330 EFDS80-450 EFDS80-680 EFDS80-950 EFDS106-1100 EFDS106-1600 EFDS106-1900
High Medium Low
Item Description Part number Qty Service
level
BTransducer kit 6155680325 1 1 X
BTransducer kit 6155680345 1 1 X
BTransducer kit 6155680335 1 1 1 X
EFDS80-330 EFDS80-450 EFDS80-680 EFDS80-950 EFDS106-1100 EFDS106-1600 EFDS106-1900
High Medium Low
Item Description Part number Qty Service
level
CMetallic protective cover kit 6153992240 1 1 1 1 1 1 1 X
C1 Top cover - 1 1 1 1 1 1 1
C2 Bottom cover - 1 1 1 1 1 1 1
C3 Screw - 2 2 2 2 2 2 2
Metallic protective cover kit
C
C3
C1
C
C2

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Electronic board and cover items
D
EFDS80-330 EFDS80-450 EFDS80-680 EFDS80-950 EFDS106-1100 EFDS106-1600 EFDS106-1900
High Medium Low
Item Description Part number Qty Service
level
DElectronic board and cover items -
D1 Electronic board kit 6159190835 1 1 1 1 1 1 1 X
D2 Plastic protective cover kit 6153982465 1 1 1 1 1 1 1 X
Gear ring items
E
EFDS80-330 EFDS80-450 EFDS80-680 EFDS80-950 EFDS106-1100 EFDS106-1600 EFDS106-1900
High Medium Low
Item Description Part number Qty Service
level
EGear ring items -
E1 Gear ring DIA60 M1 Z49 6154761090 1 1 1 1 1 1 1 X
E2 Gear ring M1 Z49 6154760830 1 1 1 1 1 1 X
E2 Gear ring DIA60 M1 Z49 6154761300 1 X
E3 Gear ring DIA80 M2 Z33 6154760680 1 1 1 X
E2E1 E3
D2
D1

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Nut ring kit
F
EFDS80-330 EFDS80-450 EFDS80-680 EFDS80-950 EFDS106-1100 EFDS106-1600 EFDS106-1900
High Medium Low
Item Description Part number Qty Service
level
FNut ring 6156071425 1 1 1 X
O-ring - 1 1 1
Nut kit
G
EFDS80-330 EFDS80-450 EFDS80-680 EFDS80-950 EFDS106-1100 EFDS106-1600 EFDS106-1900
High Medium Low
Item Description Part number Qty Service
level
GNut 6156071505 1 1 1 1 1 1 1 X
O-ring - 1 1 1 1 1 1 1
F
G

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Gearbox items
H
EFDS80-330 EFDS80-450 EFDS80-680 EFDS80-950 EFDS106-1100 EFDS106-1600 EFDS106-1900
High Medium Low
Item Description Part number Qty Service
level
HH1 Stage DIA60 M1 Z23 R4.267x3.13 6153991380 1 X
H11 Planet carrier 6154752990 1 X
H12 Planet M1 Z17 R4.267 (set of 3) 6154701855 1 X
H7 Kit small parts - stage DIA60 - type A 6153992300 1 X
Needle - 3
Cage needle bearing - 6
Washer - 2
H1 Stage DIA60 M1 Z23 R5.455x3,13 6153977620 1 X
H11 Planet carrier 6154751500 1 X
H12 Planet M1 Z19 (Set of 3) 6154701085 1 X
H7 Kit small parts - stage DIA60 - type A 6153992300 1 X
Needle - 3
Cage needle bearing - 6
Washer - 2
H1 Stage DIA60 M1 Z17 R7.125x3.882 6153980050 1 X
H11 Planet carrier 6154751670 1 X
H12 Planet M1 Z20 (set of 3) 6154701075 1 X
H7 Kit small parts - stage DIA60 - type A 6153992300 1 X
Needle - 3
Cage needle bearing - 6
Washer - 2
H1 Stage DIA60 M1 Z11 R7.125x5.455 6153977640 1 X
H11 Planet carrier 6154751940 1 X
H12 Planet M1 Z20 (set of 3) 6154701075 1 X
H7 Kit small parts - stage DIA60 - type A 6153992300 1 X
Needle - 3
Cage needle bearing - 6
Washer - 2
H2 Stage DIA60 M2 Z10 R3.13x4.3 6153991400 1 X
H21 Planet carrier 6154753000 1 X
H22 Planet M1 Z13 (set of 3) 6154701105 1 X
H7 Kit small parts - stage DIA60 - type A 6153992300 1 X
Needle - 3
Cage needle bearing - 6
Washer - 2

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EFDS80-330 EFDS80-450 EFDS80-680 EFDS80-950 EFDS106-1100 EFDS106-1600 EFDS106-1900
High Medium Low
Item Description Part number Qty Service
level
H2 Stage DIA60 M2 Z11 R5.455x4 6153991420 1 X
H21 Planet carrier 6154751520 1 X
H22 Planet M1 Z19 (set of 3) 6154701085 1 X
H6 Kit small parts - stage DIA60 - type C 6153992310 1 X
Needle - 90
Spacer - 3
Pin dia6 M6 - 3
Washer - 2
H1 Stage DIA60 M1 Z23 R3.882x3.13 6153978030 1 X
H11 Planet carrier 6154751470 1 X
H12 Planet M1 Z16 (set of 3) 6154701095 1 X
H7 Kit small parts - stage DIA60 6153993250 1 X
Needle bearing - 6
Pin dia6 M6 - 3
Washer - 2
H1 Stage DIA60 M1 Z17 R3.882x3.882 6153980060 1 X
H11 Planet carrier 6154752550 1 X
H12 Planet M1 Z16 (set of 3) 6154701095 1 X
H7 Kit small parts - stage DIA60 - type A 6153992300 1 X
Needle - 3
Cage needle bearing - 6
Washer - 2
H2 Stage DIA60 M2 Z11 R3.13x4 6153979100 1 1 X
H21 Planet carrier 6154751460 1 1 X
H22 Planet M1 Z13 (set of 3) 6154701105 1 1 X
H7 Kit small parts - stage DIA60 6153993250 1 1 X
Needle bearing - 6 6
Pin dia6 M6 - 3 3
Washer - 2 2

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EFDS80-330 EFDS80-450 EFDS80-680 EFDS80-950 EFDS106-1100 EFDS106-1600 EFDS106-1900
High Medium Low
Item Description Part number Qty Service
level
H2 Stage DIA60 M2 Z11 R3.882x4 6153991410 1 1 X
H21 Planet carrier 6154751490 1 1 X
H22 Planet M1 Z16 (set of 3) 6154701095 1 1 X
H7 Kit small parts - stage DIA60 6153993250 1 1 X
Needle bearing - 6 6
Pin dia6 M6 - 3 3
Washer - 2 2
H2 Stage DIA60 M2 Z10 R7.125x4.3 6153991430 1 X
H21 Planet carrier 6154753010 1 X
H22 Planet M1 Z20 (set of 3) 6154701075 1 X
H7 Kit small parts - stage DIA60 - type A 6153992300 1 X
Needle - 3
Cage needle bearing - 6
Washer - 2

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Gearbox items
H
EFDS80-330 EFDS80-450 EFDS80-680 EFDS80-950 EFDS106-1100 EFDS106-1600 EFDS106-1900
High Medium Low
Item Description Part number Qty Service
level
HGearbox items -
H3 Stage DIA80 M2 R4 6153991450 11 1 X
Pin - 44 4
Single needle spacer - 4 4 4
Circlip - 1 1 1
Spring guide - 1 1 1
End plate - 1 1 1
O-ring - 1 1 1
Bearing roller - 120 120 120
Ball bearing - 1 1 1
H31 Planet carrier 6154753020 11 1 X
H32 Planet M2 Z11 (set of 4) 6154701865 11 1 X
H5 Kit small parts - stage DIA80 6153992320 1 1 1 X
Pin - 4 4 4
Spacer - 1 1 1
Bearing roller - 120 120 120
H3 Stage DIA80 M2 R4.3 6153991460 1 X
Pin -4
Single needle spacer -4
Circlip -1
Spring guide -1
End plate -1
O-ring -1
Bearing roller -120
Ball bearing -1
H31 Planet carrier 6154753030 1 X
H32 Planet M2 Z11 R4.3 (set of 4) 6154701875 1 X
H5 Kit small parts - stage DIA80 6153992320 1 X
Pin - 4
Spacer - 1
Bearing roller - 120
H3 Stage DIA80 M2 Z10 R4.3x5,6 6153991470 1 X
Pin - 4
Spacer - 1
Bearing roller - 120
Ball bearing - 1
H31 Planet carrier 6154753040 1 X
H32 Planet M2 Z11 R4.3 (set of 4) 6154701875 1 X
H5 Kit small parts - stage DIA80 6153992320 1 X
Pin - 4
Spacer - 1
Bearing roller - 120

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EFDS80-330 EFDS80-450 EFDS80-680 EFDS80-950 EFDS106-1100 EFDS106-1600 EFDS106-1900
High Medium Low
Item Description Part number Qty Service
level
H3 Stage DIA80 M2 Z10 R4x5,6 6153991480 1 1 X
Pin - 4 4
Spacer - 1 1
Bearing roller - 120 120
Ball bearing - 1 1
H31 Planet carrier 6154753050 1 1 X
H32 Planet M2 Z11 (set of 4) 6154701865 1 1 X
H5 Kit small parts - stage DIA80 6153992320 1 1 X
Pin - 4 4
Spacer - 1 1
Bearing roller - 120 120
H4 Stage DIA106 M2 R5,6 6153991490 1 1 1 X
Needle - 4 4 4
Needle - 52 52 52
End plate - 1 1 1
Spring guide - 1 1 1
O-ring - 1 1 1
Circlip - 1 1 1
Bearing - 1 1 1
Planet carrier DIA106 M2 R5.6 - 1 1 1
H42 Planet M2 Z11 (Set of 4) 6154701065 1 1 1 X
H8 Kit small parts - stage DIA106 6153992330 1 1 1 X
Needle - 4 4 4
Needle - 52 52 52

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EFDS80-330 EFDS80-450 EFDS80-680 EFDS80-950 EFDS106-1100 EFDS106-1600 EFDS106-1900
High Medium Low
Item Description Part number Qty Service
level
ISun coupling DIA60 M1 Z15 R4.267 6153991520 1 X
ISun coupling DIA60 M1 Z11 R5.455 6153977735 1 X
ISun coupling DIA60 M1 Z8 R7.125 6153977740 1 1 1 X
ISun coupling DIA60 M1 Z17 R3.882 6153979510 1 1 X
Sun coupling items
I
EFDS80-330 EFDS80-450 EFDS80-680 EFDS80-950 EFDS106-1100 EFDS106-1600 EFDS106-1900
High Medium Low
Item Description Part number Qty Service
level
JCable M12 Length=350mm 6159174260 1 1 1 1 X
JCable M12 Length=395mm 6159174230 1 X
JCable M12 Length=410mm 6159174240 1 1 X
Cable items
J

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EFDS80-330 EFDS80-450 EFDS80-680 EFDS80-950 EFDS106-1100 EFDS106-1600 EFDS106-1900
High Medium Low
Item Description Part number Qty Service
level
KMotor kit 6153942955 1 1 1 1 1 1 1 X
K1 Bearing motor kit 6153982110 1 1 1 1 1 1 1 X
Motor kit
K
EFDS80-330 EFDS80-450 EFDS80-680 EFDS80-950 EFDS106-1100 EFDS106-1600 EFDS106-1900
High Medium Low
Item Description Part number Qty Service
level
L1 Orientable connector 6155100010 1 1 1 1 1 1 1 X
L2 Connector support 6155654620 1 1 1 1 1 1 1 X
L3 Tool connector socket 6155654630 1 1 1 1 1 1 1 X
L4 Connector service kit 6153982080 1 1 1 1 1 1 1 X
Cable connector items
L
L1 L2
L3
L4
K
K1

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English
Original instructions.
© Copyright 2022, Ets Georges Renault
44818 St Herblain, FR
All rights reserved. Any unauthorized use
or copying of the contents or part thereof
is prohibited. This applies in particular to
trademarks, model denominations, part numbers
and drawings. Use only authorized parts. Any
damage or malfunction caused by the use of
unauthorised parts is not covered by Warranty or
Product Liability.
STATEMENT OF USE
Tool (class I) suitable for industrial environment
only. It shall be used for tightening or loosening
joints in wood, metal or plastic material.
No other use permitted.
For professional use only.
TECHNICAL DATA
●See page 2.
Normal environmental conditions
(for IEC 61010-1 standard)
- Temperature: 5°C to 40°C.
- Maximum relative humidity: 80% for
temperatures up to 31°C.
- Altitude up to 2,000 m.
- Usable in Pollution degree 2 environment:
indoor use only.
Declaration of noise and vibration emission
See page 21.
Vibration levels.
Sound levels.
ahd, ah: Vibration levels.
K / KpA = KWA = 3 dB : Uncertainty.
LpA : Sound pressure level.
LWA : Sound power level.
All values are current as of the date of this
publication. For the latest information please visit
www.desouttertools.com.
These declared values were obtained by
laboratory type testing in accordance with the
stated standards and are suitable for comparison
with the declared values of other tools tested
in accordance with the same standards. These
declared values are not adequate for use in risk
assessments and values measured in individual
work places may be higher. The actual exposure
values and risk of harm experienced by an
individual user are unique and depend upon
the way the user works, the workpiece and the
workstation design, as well as upon the exposure
time and the physical condition of the user.
We, Desoutter, cannot be held liable for the
consequences of using the declared values,
instead of values reecting the actual exposure,
in an individual risk assessment in a work place
situation over which we have no control.
This tool may cause hand-arm vibration
syndrome if its use is not adequately managed.
An EU guide to managing hand-arm vibration can
be found by accessing http://www.pneurop.eu/
index.php and selecting 'Tools' then 'Legislation'.
We recommend a programme of health
surveillance to detect early symptoms which
may relate to noise or vibration exposure, so that
management procedures can be modied to help
prevent future impairment.
INSTALLATION
See page 5.
The tool can reach high temperatures
during use. It is necessary to protect
all persons of the risk of burns by a
material or immaterial barrier, or warn
him with an appropriate symbol.
On the other hand, the power cord
should be placed so as to avoid
prolonged contact with the hottest part
of the tool (motor).
The tool has a thermal protection,
which switch off operation when it
has reached a too high temperature.
It is the responsibility of the user to
congure the tool to operate within the
established maximum temperatures.
It is possible to rotate the connector by loosening
the two screws that freeze the position (see
“Figure A”).
●Plug the cable with help of TOP indication.
(see "Figure B").
●Any direct pull on the cable should be
avoided.
●Be sure that the motor is free
of motion to enable torque
measurement.
The cable shall not apply traction to the
tool.

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English
OPERATING MODE
Make sure that the tool is in perfect
working order and the controller is
programmed correctly, to reduce the
risk of injury to the operator as a result
of unexpected behaviour of the tool.
Power supply by means of CVI3 controller with
the appropriate embedded program version.
MAINTENANCE INSTRUCTIONS
Maintenance should be performed by qualied
personnel only.
●Prior to any maintenance task:
- disconnect the tool.
- check that the controller is switched off.
- disconnect the cable.
Overhaul and preventive maintenance
is recommended at regular intervals
once per year or after maximum
1.000.000 tightenings for tools up to
950 Nm -500.000 tightenings otherwise-
depending on which occurs sooner.
Assembly and disassembly
●When disassembling the tool electronics, take
extra care for the wires when pulling out the
connectors.
●When disassembling the tool front assemblies,
take care for the torque transducer wires.
●Follow standard engineering practices and
refer to gures/exploded view for the mounting
of component subassemblies.
●Prior to putting the equipment back into
service, check that its main settings have not
been modied and that the safety devices
work properly.
Meaning of the pictograms
Left hand thread
When reassembling, apply the
recommended glue
When reassembling, tighten to the
required torque
When reassembling, lubricate with the
required grease or oil.
Lubrication
●Do not apply too much grease on gears or
bearings; a thin coat shall be sufcient.
The use of spare parts other than those
originally supplied by the manufacturer
may result in a drop in performance or
in increased maintenance and level of
vibration and in the full cancellation of the
manufacturer’s liability.
When disposing of components,
lubricants, etc... ensure that the relevant
safety procedures are carried out.
According to Directive 2012/19/
CE concerning Waste Electrical and
Electronic Equipment (WEEE), this
product must be recycled.
●Contact your Desoutter
representative or consult the website
"www. desouttertools.com" to nd out
where you can recycle this product.