Dometic DC-Kit6 User manual

DC-Kit6
DC Extension Kit
Installation and Operating Manual. . . . . . . . 6
DC-Erweiterungskit
Montage- und Bedienungsanleitung . . . . .20
Kit d'extension CC
Instructions de montage
et de service . . . . . . . . . . . . . . . . . . . . . . . . .35
Set de ampliación para CC
Instrucciones de montaje y de uso . . . . . . .50
Kit de expansão DC
Instruções de montagem e manual de
instruções . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Kit di ampliamento per CC
Istruzioni di montaggio e d’uso . . . . . . . . .78
DC-uitbreidingskit
Montagehandleiding en
gebruiksaanwijzing . . . . . . . . . . . . . . . . . . .93
DC-udvidelsessæt
Monterings- og betjeningsvejledning . . . 107
DC-utbyggnadssats
Monterings- och bruksanvisning . . . . . . . 120
DC-utvidelsessett
Monterings- og bruksanvisning. . . . . . . . 133
DC-laajennussetti
Asennus- ja käyttöohje . . . . . . . . . . . . . . . 146
Комплект расширения для
постоянного тока
Инструкция по монтажу и эксплуатации 159
Zestaw uzupełniający DC
Instrukcja montażu i obsługi. . . . . . . . . . . 173
Rozširujúca súprava DC
Návod na montáž a uvedenie
do prevádzky. . . . . . . . . . . . . . . . . . . . . . . 187
Rozšiřující sada DC
Návod k montáži a obsluze . . . . . . . . . . . 200
Egyenáramú bővítőkészlet
Szerelési és használati útmutató . . . . . . . 214
EN
DE
FR
ES
PT
IT
NL
DA
SV
NO
FI
RU
PL
SK
CS
HU
AIR CONDITIONERS
ACCESSORIES
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DC-Kit6
3
I5I2I1 I4I3
1
B2600
2
3
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DC-Kit6
4
FreshJet
4
5
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DC-Kit6
5
1
B3200
6
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EN
DC-Kit6
6
Please read this instruction manual carefully before installation and first
use, and store it in a safe place. If you pass on the product to another
person, hand over this instruction manual along with it.
Table of contents
1 Explanation of symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
4 Target group for this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
6 Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
7 Installing and connecting the DC Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8 Using the DC Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
9 Maintaining and cleaning the DC Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
10 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
11 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
12 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
13 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
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EN
DC-Kit6 Explanation of symbols
7
1 Explanation of symbols
D
!
A
I
2 General safety instructions
The manufacturer accepts no liability for damage in the following cases:
•Faulty assembly or connection
•Damage to the product resulting from mechanical influences and excess voltage
•Alterations to the product without express permission from the manufacturer
•Use for purposes other than those described in the operating manual
2.1 General safety
!WARNING!
•Observe the safety instructions in the installation and operating
manual for the components supplied and your Dometic roof air
conditioner.
•Use the device only as intended.
•Persons whose physical sensory or mental capacities prevent them
from using this device safely should not operate it without the super-
vision of a responsible adult.
•Electrical devices are not toys.
Always keep and use the device out of the reach of children.
DANGER!
Safety instruction: Failure to observe this instruction will cause fatal or
serious injury.
WARNING!
Safety instruction: Failure to observe this instruction can cause fatal or
serious injury.
NOTICE!
Failure to observe this instruction can cause material damage and impair
the function of the product.
NOTE
Supplementary information for operating the product.
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EN
General safety instructions DC-Kit6
8
•Children must be supervised to ensure that they do not play with the
device.
•Maintenance and repair work may only be carried out by qualified
personnel who are familiar with the risks involved and the relevant
regulations.
2.2 Safety when installing and repairing
!WARNING!
•Installing and repairing the device may only be performed by qualified
personnel who are familiar with the risks as well as the guidelines and
safety precautions to be applied.
2.3 Safe operation
!
•Only operate the system if you are certain that all the housings and
cables are not damaged.
•The 24 V connection cables are designed for high levels of current. Do
not make any changes to the cable. If necessary, get a specialist to do
this for you.
•Make sure the air inlets and outlets of the device are not covered.
•Ensure good ventilation. The inverter produces dissipatedheat which
has to be diverted.
•Always disconnect the power supply when working on the device.
WARNING!
Note the following basic safety information when using electrical
devices to protect against:
•Electric shock
•Fire hazards
•Injury
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EN
DC-Kit6 Scope of delivery
9
3Scopeofdelivery
Before starting the system, check that all the parts belongingto the scope of delivery
are present.
4 Target group for this manual
The installation information in this manual is only intended for qualified personnel at
workshops, who are familiar with the guidelines and safety precautions to be applied
during the installation of vehicle accessory parts.
All other chapters are intended for the users.
Quantity Designation Ref. number
1 Charging current distributor ECL-103 9600000548
1 Inverter MSI2324T 9600000013
1 Remote control for the inverter MCR-9
(including connection cable)
9600000091
1 2-wire control cable for MCR-9
(B3200)
4441300124
1 2-wire control cable for B2600 4441300129
1 MSI2324T cable set (70 mm², 1.0 m) 9600000269
1 Installation and operating manual 4445101957
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EN
Intended use DC-Kit6
10
5 Intended use
The extension kit DC-Kit6 (ref. no.: 9100300074) is suitable for equipping the
following Dometic roof air conditioners for 24 Vgdriving:
•B2600, B3200
•FJ1100, FJ1700, FJ2200, FJ2600, FJ3200
The SinePower MSI2324T inverter is only designed for the cooling device in the roof
air conditioner not for the heating mode, as the heating elements take more power
than the inverter is able to generate in continuous operation.
I
6 Technical description
The extension kit DC-Kit6 enables Dometic roof air conditioners to be used in vehi-
cles with 24 Vg. The extension kit consists of the following components:
•The ECL-103 charging current distributor with low voltage protection regulates
the power distribution between the starter battery, supply battery and light-
machine. This prevents the battery and the electronics in the vehicle from
overloading.
•The SinePower MSI2324T inverter supplies the roof air conditioner with the
required input voltage of 230 Vw. The inverter generates the 230 V voltage from
the 24 V on-board electricity supply in the vehicle.
The integrated priority circuit can be used for distributing the voltage in the
vehicle with two available power sources. If a mains voltage and voltage created
by the inverter (vehicle battery) are both connected to the device, the use of the
mains voltage has priority. If the only voltage available is that generated by the
inverter, the power supply from the battery is used. This ensures that the limited
power of the battery is not used unnecessarily.
•The MCR-9 remote control can switch the inverter on and off.
NOTE
The heat pump function of the B2600 is available when used with the
inverter.
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DC-Kit6 Installing and connecting the DC Kit
11
7 Installing and connecting the DC Kit
A
A
Note the following safety instructions during installation:
A
NOTICE!
The DC Kit may only be installed by a qualified workshop.
The following information is intended for specialists who are familiar with
the guidelines and safety precautions to be applied.
NOTICE!
Observe the information in the installation and operating manuals when
installing the components supplied
•SinePower MSI2324T inverter
•MCR-9 remote control
•ECL-103 charging current distributor
and for your Dometic roof air conditioner
•B2600, B3200
•FJ1100, FJ1700, FJ2200, FJ2600, FJ3200
NOTICE!
•Note the location of wiring harnesses, wiring and other components
within the installation area.
•Install the DC Kit using the following instructions. Improper
installation of the DC Kit can put the safety of the user at risk and
lead to irreparable damage to the DC Kit or other devices.
•Disconnect all power supply lines to the individual components and
the roof air conditioner.
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EN
Installing and connecting the DC Kit DC-Kit6
12
Observe the following safety instructions for the electrical connections:
A
Observe the following instructions when selecting the location for installing the
components:
•Make sure the cables are of the correct length.
•Choose a well-ventilated installation location near the supply battery.
7.1 Preparing the installation
➤Disconnect the following voltage supplies in the vehicle:
– positive battery terminal
– external voltage supply
➤Use an appropriate device to check that there is no voltage.
NOTICE! Short circuit!
•First, disconnect the 230 V external power supply to the caravan.
•Disconnect the earth connection to the supply battery.
•Disconnect the connection to the starter battery.
•If you have to feed cables through metal walls or other walls with
sharp edges, use ducts or tubes to prevent damage.
•Do not lay cables which are loose or bent next to electrically
conductive material (metal).
•Fasten the cables securely.
•Ensure the 24 Vg cables are especially well-protected.
•Check whether you need to fit any additional fuses.
•Do not pull on the cables.
•Do not lay the 230 V mains cable and the 12/24 V DC cable in the
same duct.
•Lay the cables so that they cannot be tripped over or damaged.
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EN
DC-Kit6 Installing and connecting the DC Kit
13
7.2 Installing components
➤Install the ECL-103 charging current distributor.
➤Install the SinePower MSI2324T inverter.
➤Install the MCR-9 remote control.
D
7.3 Connecting the B2600 Dometic roof air conditioner
➤Remove the outlet panel of the roof air conditioner, if necessary also remove the
upper cover (B2600) (fig. 2, page 3).
➤Join on/off cable for B2600 to the plug connector on the circuit board (fig. 3,
page 3).
I
➤Join the universal connection cable to the on/off cable of the B2600 .
➤Connect the universal connection cable to connections I2 and I5 of the charging
currentdistributor (ECL-103) (fig. 1, page 3).
➤Attach the outlet panel of the roof air conditioner (B2600) (fig. 2, page 3).
➤Run the connection cable of remote control MCR-9 to the inverter and connect
(MSI2324T).
7.4 Connecting the B3200 Dometic roof air conditioner
➤Connect the D+-output on the light system using a 1 mm² cable to connection I2
of the changing current distributor (ECL-103) (fig. 1, page 3).
➤Connect the R+-output of the ECL-103 to the control cable connection on the
MCR-9 remote control (fig. 61, page 5).
DANGER! Electrocution!
Only connect the battery once you have the completed all the
installation work and you are certain it has been done properly.
NOTE
Guide the on/off cable carefully past the fan.
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EN
Installing and connecting the DC Kit DC-Kit6
14
7.5 Connecting the FJ1100, FJ1700, FJ2200, FJ2600,
FJ3200 Dometic roof air conditioner
➤Remove the outlet panel of the roof air conditioner, if necessary also remove the
upper cover (FJ1100, FJ1700, FJ2200, FJ2600, FJ3200) (fig. 4, page 4).
➤Join on/off cable for FJ1100, FJ1700, FJ2200, FJ2600, FJ3200 to the plug
connector on the circuit board (fig. 5, page 4).
I
➤Join the universal connection cable to the on/off cable of the FJ1100, FJ1700,
FJ2200, FJ2600, FJ3200.
➤Connect the universal connection cable with connections I2 and I5 of the
charging current distributor (ECL-103) (fig. 1, page 3).
➤Attach the outlet panel of the roof air conditioner (FJ1100, FJ1700, FJ2200,
FJ2600, FJ3200) (fig. 4, page 4).
➤Run the connection cable of remote control MCR-9 to the inverter and connect
(MSI2324T).
7.6 Connecting the DC Kit to the power supply
➤Check that all the connections have been made in accordance with the
instructions.
➤Check that the roof air conditioner is closed properly.
➤Connect the electrical connections of the components (ECL-103).
➤Connect the positive battery cables to the batteries.
➤Check the following are working properly:
– Check the on and off values for the charging voltage regulator
– Check the priority circuit
– Switch on the air conditioning in driving mode (air conditioning)
– Switch on the air conditioning on mains operation
NOTE
Guide the on/off cable carefully past the fan.
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EN
DC-Kit6 Using the DC Kit
15
8 Using the DC Kit
The DC-Kit6 consists of several components, each with its own installation and
operating manual. Use the installation and operating manuals for the components
and make sure you are familiar with the individual devices.
This chapter contains information on operating the overall system. This operating
manual does not replace any information contained in the installation and operating
instructions for the components.
A
A
8.1 Switching on the system
Observe the following instructions before you switch on the system:
•Air the vehicle.
•Make sure that the ventilation slots on the air nozzles and the fan of the
components are not covered up.
•Make sure that all the housings and cables are not damaged and that all the
insulation is intact.
•Compare the existing supply voltage with the technical data.
•Do not insert any fingers or objects into component openings.
NOTICE!
B3200, FJ1100, FJ1700, FJ2200, FJ2600, FJ3200: The inverter
may be damaged.
Ensure that these models are not used in the air conditioning or heating
modes for driving. The inverter is not designed for generating this
amount of power.
NOTICE!
B3200, FJ1100, FJ1700, FJ2200, FJ2600, FJ3200: The inverter
may be damaged.
If you are operating the system on the 230 V mains and the automatic air
conditioner or the heating is on, make sure that the inverter is switched
off and stays switched off.
The inverter is not designed for the amount of power an activeheating
system requires. If the 230 V mains power fails, the inverter would then
take over supplying the power.
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EN
Using the DC Kit DC-Kit6
16
I
Stationary mode: 230 Vwmains
The system is powered automaticallyvia the inverter’s integrated priority circuit from
the 230 Vwmains.
Driving mode: Power supply from the 24 V battery
➤Switch on the inverter using the MCR-9 remote control.
A
➤Use the roof air conditioner as described in the operating manual.
Driving mode: power supply from the 24 V battery with motor
switched off
•B2600, FJ1100, FJ1700, FJ2200, FJ2600, FJ3200
If the inverter switches off due to low voltage in the supply battery (21 V), no
voltage will be supplied to the socket and the roof air conditioner switches off.
The inverter is in standby mode.
As soon as the power from the supply battery reaches the inverter’s activation
point, the socket is supplied with voltage again.
You have to switch on the roof air conditioner again manually, as the control
electronics need to be reactivated after a lack of voltage.
•B3200
If the inverter switches off due to low voltage in the supply battery (21 V), no
voltage will be supplied to the socket and the roof air conditioner switches off.
The inverter is in standby mode.
As soon as the power from the supply battery reaches the inverter’s activation
point, the socket is supplied with voltage again.
The roof air conditioner starts automatically.
NOTE
B2600, FJ1100, FJ1700, FJ2200, FJ2600, FJ3200: The remote
control for the roof air conditioner can only be used if the air condition-
ing is supplied with 230 Vwmains network or with the inverter.
NOTICE!
B3200, FJ1100, FJ1700, FJ2200, FJ2600, FJ3200: The inverter
may be damaged.
Do not switch on the roof air conditioner in the automatic or heating
modes.
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EN
DC-Kit6 Using the DC Kit
17
Driving mode: power supply from the 24 V battery with motor
switched on
In driving mode, the starter and supply battery are electrically connected when the
light system is active. This means the supply battery can be charged from the light
system.
Starter batteries may not be discharged as much as supply batteries. To preserve the
starter battery, the charging current distributor separates the starter battery from the
supply battery, if the charging voltage in the starter battery drops below 21 V. This
also ensures that the starter battery is charged before the supply battery.
•B2600, FJ1100, FJ1700, FJ2200, FJ2600, FJ3200
If the charging voltage regulator cuts the connection to the supply battery due
to low voltage, it switches off the roof air conditioner at the same time. The
inverter remains active and has voltage in its socket.
As soon as the voltage in supply battery has reached the switch-on point in the
charging current distributor, the roof air conditioner switches on again.
If the voltage in the supply battery drops further and goes below the 21 V switch-
off point for the inverter, the inverter switches off (chapter “Driving mode: power
supply from the 24 V battery with motor switched off” on page 16).
•B3200
If the charging voltage regulator cuts the connection to the supply battery due
to low voltage, it switches off the inverter at the same time using the MCR-9
remote control. There is no voltage in the socket for the inverter.
As soon as the voltage in the supply battery reaches the switch-on point in the
charging current distributor, it restores the connection between the starter and
supply battery and switches the inverter on again using the MCR-9 remote con-
trol. There is voltage in the socket again for the inverter.
The air conditioning starts again automatically.
If the voltage in the supply battery drops further and goes below the 21 V switch-
off point for the inverter, the inverter switches off (chapter “Driving mode: power
supply from the 24 V battery with motor switched off” on page 16).
8.2 Switching off the system
➤First of all, switch off the air conditioning.
➤Switch off the inverter using the remote control.
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EN
Maintaining and cleaning the DC Kit DC-Kit6
18
9 Maintaining and cleaning the DC Kit
I
➤Check the power supply lines for abrasion or defects regularly.
➤Have the system checked regularly by a specialist.
➤If you find any faulty fuses, have the system checked by a specialist.
10 Troubleshooting
I
11 Warranty
The statutory warranty period applies. If the product is defective, please contact your
retailer or the manufacturer's branch in your country (see the back of the instruction
manual for the addresses).
For repair and guarantee processing, please include the following documents when
you send in the device:
•A copy of the receipt with purchasing date
•A reason for the claim or description of the fault
NOTE
Observe the maintenance and cleaning instructions in the operating
manuals of the individual components.
NOTE
Observe the instructions on rectifying faults in the operating manuals of
the individual components.
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EN
DC-Kit6 Disposal
19
12 Disposal
➤Place the packaging material in the appropriate recycling waste bins wherever
possible.
MIf you wish to finally dispose of the product, ask your local recycling centre
or specialist dealer for details about how to do this in accordance with the
applicable disposal regulations.
13 Technical data
INOTE
You can find the technical data for the components inthe corresponding
installation and operating manual.
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DE
DC-Kit6
20
Bitte lesen Sie diese Anleitung vor Einbau und Inbetriebnahme sorgfältig
durch und bewahren Sie sie auf. Geben Sie sie im Falle einer Weitergabe
des Produktes an den Nutzer weiter.
Inhaltsverzeichnis
1 Erklärung der Symbole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
2 Allgemeine Sicherheitshinweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3 Lieferumfang . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4 Zielgruppe dieser Anleitung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5 Bestimmungsgemäßer Gebrauch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6 Technische Beschreibung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7 DC-Kit montieren und anschließen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8 DC-Kit benutzen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
9 DC-Kit pflegen und warten. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
10 Fehlerbeseitigung. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
11 Gewährleistung. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
12 Entsorgung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
13 Technische Daten . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
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