Dometic SPX1200T User manual

AIR CONDITIONERS
COOLAIR
SPX1200T
Assembly kit for
MAN TGX/TGS (XXL, XLX, XL, LX)
Installation Manual . . . . . . . . . . . . . . . . . . 3
Montagesatz für
MAN TGX/TGS (XXL, XLX, XL, LX)
Montageanleitung . . . . . . . . . . . . . . . . . .15
Kit de montage pour
MAN TGX/TGS (XXL, XLX, XL, LX)
Instructions de montage. . . . . . . . . . . . . 27
Juego de montaje para
MAN TGX/TGS (XXL, XLX, XL, LX)
Instrucciones de montaje . . . . . . . . . . . . 39
Kit de montagem para
MAN TGX/TGS (XXL, XLX, XL, LX)
Instruções de montagem . . . . . . . . . . . . .51
Set di montaggio per
MAN TGX/TGS (XXL, XLX, XL, LX)
Indicazioni di montaggio . . . . . . . . . . . . 64
Montageset voor
MAN TGX/TGS (XXL, XLX, XL, LX)
Montagehandleiding . . . . . . . . . . . . . . . 76
Monteringssæt til
MAN TGX/TGS (XXL, XLX, XL, LX)
Monteringsvejledning . . . . . . . . . . . . . . .88
Monteringssats för
MAN TGX/TGS (XXL, XLX, XL, LX)
Monteringsanvisning . . . . . . . . . . . . . . . .99
Monteringssett for
MAN TGX/TGS (XXL, XLX, XL, LX)
Monteringsanvisning . . . . . . . . . . . . . . . 111
Asennussarja malleihin
MAN TGX/TGS (XXL, XLX, XL, LX)
Asennusohje . . . . . . . . . . . . . . . . . . . . . . 123
Монтажный комплект для
MAN TGX/TGS (XXL, XLX, XL, LX)
Инструкция по монтажу . . . . . . . . . . . . 135
Zestaw montażowy do
MAN TGX/TGS (XXL, XLX, XL, LX)
Instrukcja montażu . . . . . . . . . . . . . . . . . 148
Montážna súprava pre
MAN TGX/TGS (XXL, XLX, XL, LX)
Návod na montáž . . . . . . . . . . . . . . . . . . 160
Montážní sada pro vozidla
MAN TGX/TGS (XXL, XLX, XL, LX)
Návod k montáži. . . . . . . . . . . . . . . . . . . 172
Szerelőkészlet a következőkhöz:
MAN TGX/TGS (XXL, XLX, XL, LX)
Szerelési útmutató . . . . . . . . . . . . . . . . . 184
EN
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3
EN
SPX1200T Explanation of symbols
Original instructions
Please read these instructions carefully and follow all instructions, guidelines, and warnings included in this product manual in order to ensure that you install, use,
and maintain the product properly at all times. These instructions MUST stay with this product.
By using the product, you hereby confirm that you have read all instructions, guidelines, and warnings carefully and that you understand and agree to abide by
the terms and conditions as set forth herein. You agree to usethis product only for the intended purpose and application andin accordance with the instructions,
guidelines, and warnings as set forth in this product manual as well as in accordance with all applicable laws and regulations. A failure to read and follow the
instructions and warnings set forth herein may result in an injury to yourself and others, damage to your product or damage to other property in the vicinity. This
product manual, including the instructions, guidelines, and warnings, and related documentation, may be subject to changes and updates. For up-to-date prod-
uct information, please visit documents.dometic.com.
Contents
1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Using the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Handling electrical cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6.1 Notes on installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6.2 Removing the roof hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.3 Preparing the unit fixings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.4 Attaching the seal for the cab roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.5 Fitting the unit in the roof hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.6 Routing the electrical power supply leads . . . . . . . . . . . . . . . . . . . . . . . . 10
6.7 Installing supply lines to the condenser unit. . . . . . . . . . . . . . . . . . . . . . . .11
6.8 Fixing the cover frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7 Configuring the system software . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.1 Entering and exiting configuration mode. . . . . . . . . . . . . . . . . . . . . . . . . 12
7.2 P.01: Low voltage shut-down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.3 P.02: Unit for temperature display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1 Explanation of symbols
DDANGER!
Safety instruction: Indicates a hazardous situation that, if not avoided, will
result in death or serious injury.

EN
Safety instructions SPX1200T
4
!
!
A
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2 Safety instructions
2.1 Using the device
• Only use the parking cooler for the purpose specified by the manufacturer
and do not make any alterations or structural changes to the device.
• Do not use the parking cooler if it is visibly damaged.
• The parking cooler must be installed safely so that it cannot tip over or fall
down.
• Installation, maintenance and repair work may only be carried out by
qualified personnel from a specialist company who are familiar with the risks
involved and the relevant regulations.
• Do not use the parking cooler near flammable fluids and gases.
• Do not operate the parking cooler if the ambient temperature is below 0 °C.
• Do not undo the upper cover of the parking cooler in the event of a fire. Use
approved extinguishing agents instead. Do not use water to extinguish fires.
• Please inform your vehicle manufacturer if the height entered in your vehicle
documents needs to be altered due to the installation of the parking cooler.
– SPX1200T height: 53 mm
• Disconnect all power supply lines when working on the parking cooler
(cleaning, maintenance, etc).
WARNING!
Safety instruction: Indicates a hazardous situation that, if not avoided, could
result in death or serious injury.
CAUTION!
Safety instruction: Indicates a hazardous situation that, if not avoided, could
result in minor or moderate injury.
NOTICE!
Indicates a situation that, if not avoided, can result in property damage.
NOTE
Supplementary information for operating the product.

5
EN
SPX1200T Target group
2.2 Handling electrical cables
• Use cable ducts to lay cables through walls with sharp edges.
• Do not lay loose or bent cables next to electrically conductive materials
(metal).
• Do not pull on the cables.
• Attach and lay the cables in such a manner that they cannot be tripped over
or damaged.
• The electrical power supply may only be connected by a specialist work-
shop.
• The connection to the vehicle's electrical system should be protected as
follows:
– power supply: 40 A
– voltage monitor: 2 A
• Never lay power supply lines (battery leads) in the vicinity of signal or control
cables.
3 Target group
4 Intended use
The parking cooler is used to supply the interior of the driver cab with cool and
dehumidified air.
The parking cooler is designed for stationary use. It can be used while driving.
The parking cooler is not suitable for installation in construction machines, agri-
cultural machines or similar equipment. They will not work properly if exposed to
strong vibrations.
This product is only suitable for the intended purpose and application in accor-
dance with these instructions.
This manual provides information that is necessary for proper installation and/or
operation of the product. Poor installation and/or improper operating or main-
tenance will result in unsatisfactory performance and a possible failure.
The mechanical and electrical installation and setup of the device has demon-
strated skill and knowledge related to the construction and operation of auto-
motive equipment and installations, and who is familiar with the applicable
regulations of the country in which the equipment is to be installed and/or
used, and has received safety training to identify and avoid the hazards
involved.

EN
Intended use SPX1200T
6
The manufacturer accepts no liability for any injury or damage to the product
resulting from:
• Incorrect assembly or connection, including excess voltage
• Incorrect maintenance or use of spare parts other than original spare parts
provided by the manufacturer
• Alterations to the product without express permission from the manufacturer
• Use for purposes other than those described in this manual
Dometic reserves the right to change product appearance and product
specifications.
I
The installation kit enables the installation of a CoolAir SPX1200T roof evaporator
in a roof ventilation opening (hatch) provided at the plant in a MAN TGX/
TGS (XXL, XLX, XL, LX) driver cab.
NOTE
As the parking cooler uses R134a as refrigerant with a GWP > 150, there may
be national restrictions for installation the parking cooler on certain vehicles
(i.e. the EU MAC directive 2006/40/EC). Check upfront the national require-
ments or contact your Dometic representative, if it is allowed to install the park-
ing cooler on your vehicle.

7
EN
SPX1200T Scope of delivery
5 Scope of delivery
CoolAir SPX1200T installation kit for
MAN TGX/TGS (XXL, XLX, XL, LX)
6 Installation
!
Item in
fig. 1Part designation Quantity
Spacer sleeve L = 18 mm, ∅14 mm 8
MAN underlay strip 4
Washer 8.5 x 20 8
Spring washer M8 8
Hex screw M8 x 60 8
Spacer sleeve L = 40 mm, ∅10 mm 8
Cover frame MAN 1
Washer M6 4
Allen screw with cylindrical head M6 x 95 4
2.5 m insulating tape (profile: 10 x 20 mm) 1
 Connection cable 6 mm² x 11 m 1
 Cable binder 20
 Maxi Fuse 40 A 1
 Maxi Fuse holder (40 A) 1
 Ring terminal 6 mm², M8 1
 Ring terminal 6 mm², M10 1
 Joint connector 6 mm² 1
 Blade fuse, 2 A 1
 Fuse holder (2 A) 1
 Ring terminal 0.5 mm², M8 2
 Joint connector 0.5 mm² 1
 1/4" hexagon bit 1
– Installation manual 1
CAUTION!
Incorrect installation of the parking cooler may place the safety of the user at
risk.
Themanufacturer acceptsno liability whatsoeverfor personal injuryor property
damage if the parking cooler is not installed according to this installation
manual.

EN
Installation SPX1200T
8
A
6.1 Notes on installation
The following tips and guidance should be followed when installing the parking
cooler:
!
• Before installing the parking cooler, check whether any vehicle components
could be damaged or have their function impaired as a result of the installa-
tion.
Check the dimensions of the system to be installed (fig. 2).
The dotted line indicates the middle of the roof hatch opening.
• The top cowl of the parking cooler can be painted (fig. 3). The
manufacturer recommends that the painting is done by a specialist paint
shop.
• Before installation, check with the vehicle manufacturer whether the vehicle
body is designed for the static weight of the parking cooler and the dynamic
loads created by it when the vehicle is in motion. The manufacturer of the
parking cooler accepts no liability whatsoever in that regard.
• The downward slope of the roof in forward direction in the area where the
unit is installed must not be more than: 20°
• The assembly parts supplied must not be modified during installation.
• The ventilation openings must not be covered over (minimum distance from
other external attachments: 100 mm).
• Follow the vehicle manufacturer's guidelines when installing the system and
establishing the electrical connections.
NOTICE!
• The parking cooler may only be installed by qualified personnel from a
specialist company. The following information is intended for technicians
who are familiar with the guidelines and safety precautions to be applied.
• The manufacturer only assumes liability for parts included in the scope of
delivery. The validity of the warranty expires if the device is installed
together with third-party parts.
• Check whether the roof of the vehicle is able to support the weight of a
person before climbing onto it. Ask the vehicle manufacturer about the
permitted roof loads.
WARNING! Electric shock hazard
Before carrying out any work on electrically operated components, make sure
that they are disconnected from the power supply.
Before installing the parking cooler, disconnect all connections to the vehicle
battery.

9
EN
SPX1200T Installation
I
6.2 Removing the roof hatch
Proceed as follows (fig. 6):
1. Remove all screws and fixings for the existing roof hatch.
2. Take out the roof hatch.
3. Remove the sealant around the opening so that the surface is clean and free
of grease.
I
6.3 Preparing the unit fixings
➤Drill out the 8 factory-made holes to a diameter of 8.5 mm (fig. 7).
6.4 Attaching the seal for the cab roof
A
1. Glue the sealing strip to the cab roof (fig. 9A).
Follow the contour of the roof hatch opening. The join between the ends of
the seal should be at the back.
2. Apply a flexible, non-hardening butyl sealant (e.g. SikaLastomer-710) to the
join between the ends of the sealing strip and to the top edge of the sealing
strip (fig. 9B).
NOTE
After installation of the system, the pre-set parameters on the system software
must be checked (chapter “Configuring the system software” on page 12).
NOTE
Dispose of all waste material, glue, silicon and seals separately. When doing
so, follow the waste disposal requirements applicable in your local area.
NOTICE!
Ensure that the surface where the seal between the unit and the cab roof is to
be glued is clean (free of dust, oil, etc.).

EN
Installation SPX1200T
10
6.5 Fitting the unit in the roof hatch
1. Place the parking cooler centrally and facing forwards in the roof hatch
opening (fig. 0).
I
A
2. Fix the parking cooler in place as illustrated (fig. a).
6.6 Routing the electrical power supply leads
D
!
A
Connect the unit directly to the battery.
When doing so, you should also follow the vehicle manufacturer's guidelines.
Route the power supply lead as illustrated (fig. b):
1. Feed the wiring loom to the right through the roof cupboard to the A-pillar.
2. Run the wiring loom downwards to the main fuse/relay panel (preferably
along the roof hatch drain hose) and via the body interface to the outside.
3. Run the wiring loom to the battery compartment along a route where it is
protected.
4. Connect the power supply negative lead (black) to the battery negative
terminal as illustrated.
NOTE
Once the unit is in position on the vehicle roof, the seal should make contact all
the way round. Only then can a reliable seal be achieved.
NOTICE!
Do not exceed the specified tightening torque under any circumstances. That
is the only way to ensure that the threaded plugs are not pulled out.
DANGER!
For EX/III and FL vehicles (according to ADR guideline), a battery master switch
must be installed.
WARNING!
• The electrical connections may only be made by competent technical staff
with the appropriate specialist knowledge.
• Before carrying out any work on electrically operated components, make
sure that they are disconnected from the power supply.
NOTICE!
• The connection to the vehicle's electrical system should be protected by a
40 A fuse for the power supply and a 2 A fuse for the voltage monitor.
• The battery must be capable of supplying the required current and voltage
(chapter “Technical data” on page 14).