Dorner 3200 Series User manual

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DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA
P.O. Box 20 • 975 Cottonwood Ave. TEL: [phone] TEL: [phone]
Hartland, WI 53029-0020 USA FAX: [phone] FAX: [phone]
851-767 Rev. B
3200 Series Side Mount 90°
Drive Package for Heavy Load
Gearmotors
Installation, Maintenance & Parts Manual

Dorner Mfg. Corp. 2 851-767 Rev. B
3200 Series Side Mount 90° Drive Package for Heavy Load Gearmotors
Table of Contents
Introduction ......................................................................... 2
Warnings - General Safety .................................................. 3
Product Description ............................................................. 4
Specifications ...................................................................... 4
Gearmotor Mounting Package Models:........................... 4
Table 1: 60 Hz Gearmotor Specifications........................ 4
Table 2: Belt Speeds for Fixed Speed
90° 60 Hz Gearmotors ..................................................... 5
Table 3: Belt Speeds for Variable Speed
90° 60 Hz Gearmotors ..................................................... 5
Table 4: Belt Speeds for Fixed Speed
90° 60 Hz VFD Gearmotors ............................................ 5
Table 5: 50 Hz Gearmotor Specifications........................ 6
Table 6: Belt Speeds for Fixed Speed
90° 50 Hz Gearmotors ..................................................... 6
Table 7: Belt Speeds for VFD Variable Speed
90° 50 Hz Gearmotors ..................................................... 6
Installation............................................................................ 7
Required Tools ................................................................. 7
Mounting .......................................................................... 7
Preventive Maintenance and Adjustment ............................ 9
Required Tools ................................................................. 9
Gear Reducer Replacement .............................................. 9
Motor Replacement ........................................................ 11
Notes .................................................................................. 12
Service Parts....................................................................... 13
3200 Series Side Mount Drive Package
for Heavy Load 60 Hz 90° Gearmotors.......................... 13
3200 Series Side Mount Drive Package
for Heavy Load 50 Hz 90° Gearmotors.......................... 14
Heavy Load 90° Gearmotors.......................................... 15
60 Hz Gearmotors....................................................... 15
50 Hz Gearmotors....................................................... 15
Return Policy...................................................................... 16
Introduction
Upon receipt of shipment:
• Compare shipment with packing slip. Contact factory
regarding discrepancies.
• Inspect packages for shipping damage. Contact carrier
regarding damage.
• Accessories may be shipped loose. See accessory instruc-
tions for installation.
Dorner 3200 Series conveyors have patents pending.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Dorner has convenient, pre−configured kits of Key Service
Parts for all conveyor products. These time saving kits are
easy to order, designed for fast installation, and guarantee
you will have what you need when you need it. Key Parts
and Kits are marked in the Service Parts section of this
manual with the Performance Parts Kits logo.
IMPORTANT
Some illustrations may show guards
removed. DO NOT operate equipment
without guards.

851-767 Rev. B 3 Dorner Mfg. Corp.
3200 Series Side Mount 90° Drive Package for Heavy Load Gearmotors
Warnings - General Safety
A
WARNING
The safety alert symbol, black triangle with
white exclamation, is used to alert you to
potential personal injury hazards.
A
DANGER
Climbing, sitting, walking or riding on
conveyor will cause severe injury.
KEEP OFF CONVEYORS.
A
DANGER
DO NOT OPERATE CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
A
WARNING
Gearmotors may be HOT.
DO NOT TOUCH Gearmotors.
A
WARNING
Exposed moving parts can cause severe
injury.
REPLACE ALL GUARDS BEFORE RUNNING
CONVEYOR.
A
WARNING
Dorner cannot control the physical
installation and application of conveyors.
Taking protective measures is the
responsibility of the user.
When conveyors are used in conjunction
with other equipment or as part of a multiple
conveyor system, CHECK FOR POTENTIAL
PINCH POINTS and other mechanical
hazards before system start-up.

Dorner Mfg. Corp. 4 851-767 Rev. B
3200 Series Side Mount 90° Drive Package for Heavy Load Gearmotors
Product Description
Refer to Figure 1 for typical conveyor components. Figure 1
Figure 1
Specifications
Gearmotor Mounting Package Models:
Example:
Table 1: 60 Hz Gearmotor Specifications
1Conveyor
2 Gearmotor Mounting Package
3 Gearmotor Assembly
4 Spider Web Bushing
5 Shaft Coupling Half, Three Jaw
6 Coupling Half, Three Jaw
7 Key, Coupling
8Shaft
9 Key, Shaft
1
7
2
4
5
8
9
6
3
DC
B
A
Language Code:
Output Shaft Type = 90 Industrial
Gearmotor Type: H = Heavy Load
Mount Style = Side Mount
Mount Position = A or D
(see detail to the right)
32 M S H H A
M = U.S. English
U = CE English
Item Heavy Load Gearmotor
Single- Phase Three Phase VFD Variable Speed DC Variable Speed
Output Power 0.5 hp (0.37 kw) 0.5 hp (0.37 kw) - 2.0 hp (1.5 Kw) 0.5 hp (0.37 kw) - 0.75 hp (0.56 Kw)
Input Voltage 115VAC 208 - 230/460 VAC 230/460 VAC 90VDC
Input Frequency 60Hz 6 - 60Hz N/A
Input Current
(Amperes) 8 2 - 6.2 for 230V & 1 - 3.1 for 460V 1.6 - 5 for 230V & 0.8 - 2.5 for 460V 5 - 7.5
Gearmotor Ratios 7.5:1, 10:1, 15:1, 20:1, 25:1, 30:1, 40:1, 50:1, 60:1, 80:1, 100:1
Frame Size 56C 56C for 0.5 hp - 1 hp & 145TC for 1.5 hp - 2 hp 56C
Motor Type Totally enclosed, Fan cooled

851-767 Rev. B 5 Dorner Mfg. Corp.
3200 Series Side Mount 90° Drive Package for Heavy Load Gearmotors
Specifications
Table 2: Belt Speeds for Fixed Speed 90° 60 Hz Gearmotors
(vp) = voltage and phase
11 = 115 V, 1-phase
23 = 208 – 230/460 V, 3-phase
Table 3: Belt Speeds for Variable Speed 90° 60 Hz Gearmotors
Table 4: Belt Speeds for Fixed Speed 90° 60 Hz VFD Gearmotors
Heavy Load Gearmotors Belt Speed for Standard Belts Belt Speed for High Strength Belts
Part Number RPM In-lb N-m Ft/min M/min Ft/min M/min
32M100HH4(vp)FN 17 913 103 17 5.2 21 6.4
32M080HH4(vp)FN 22 833 94 22 6.7 28 8.5
32M060HH4(vp)FN 29 679 76 29 8.8 36 11.0
32M050HH423FN 38 1205 136 38 11.6 48 14.6
32M040HH423FN 43 1023 115 43 13.1 54 16.4
32M030HH423FN 58 1216 137 58 17.7 73 22.2
32M025HH423FN 70 1068 121 70 21.3 88 26.8
32M020HH423FN 86 1183 134 86 26.2 108 32.9
32M015HH423FN 115 909 103 115 35.1 145 44.2
32M010HH423FN 173 636 72 173 52.7 218 66.4
32M008HH423FN 230 482 54 230 70.1 290 88.3
Standard Load Gearmotors Belt Speed for Standard Belts Belt Speed for High Strength Belts
Part Number RPM In-lb N-m Ft/min M/min Ft/min M/min
32M100HHD9DEN 25 630 71 2.5 - 25.0 0.8 - 7.7 3.1 - 31.0 0.9 - 9.4
32M080HHD9DEN 31 574 64 3.1 - 31.0 0.9 - 9.4 3.9 - 39.0 1.2 - 11.8
32M060HHD9DEN 42 468 53 4.2 - 42.0 1.3 - 12.8 5.3 - 53.0 1.6 - 16.1
32M050HHD9DEN 50 624 70 5.0 - 50.0 1.5 - 15.2 6.3 - 63.0 1.9 - 19.2
32M040HHD9DEN 63 529 60 6.3 - 63.0 1.9 - 19.2 7.9 - 79.0 2.4 - 24.0
Heavy Load Gearmotors Belt Speed for Standard Belts Belt Speed for High Strength Belts
Part Number RPM In-lb N-m Ft/min M/min Ft/min M/min
32M100HH423EN 17 913 103 1.7 - 17.0 0.5 - 5.2 2.1 - 21.5 0.1- 1.5
32M080HH423EN 22 833 94 2.2 - 22.0 0.7 - 6.7 2.7 - 27.8 0.8 - 8.4
32M060HH423EN 29 679 76 2.9 - 29.0 0.9 - 8.8 3.6 - 36.0 1.0 - 11.1
32M050HH423EN 38 1205 136 3.8 - 38.0 1.2 - 11.6 4.8 - 48.0 1.4 - 14.6
32M040HH423EN 43 1023 115 4.3 - 43.0 1.3 - 13.1 5.4 - 54.3 1.6 - 16.5
32M030HH423EN 58 1216 137 5.8 - 58.0 1.8 - 17.7 7.3 - 73.0 2.2 - 22.3
32M025HH423EN 70 1068 121 7.0 - 70.0 2.1 - 21.3 8.8 - 83.4 2.6 - 26.9
32M020HH423EN 86 1183 134 8.6 - 86.0 2.6 - 26.2 10.8 - 108.7 3.2 - 33.1
32M015HH423EN 115 909 103 11.5 - 115.0 3.5 - 35.1 14.5 - 145.3 4.4 - 44.2
32M010HH423EN 176 636 72 17.3 - 173.0 5.3 - 52.7 22.2 - 222.5 6.7 - 67.8
32M008HH423EN 330 482 54 33.0 - 330.0 10.5 - 100.6 41.7 - 417.2 12.7 - 127.1