Dorner 2200 series User manual

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DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA
P.O. Box 20 • 975 Cottonwood Ave. TEL: [phone] TEL: [phone]
Hartland, WI 53029-0020 USA FAX: [phone] FAX: [phone]
851-818 Rev. A
2200 Series Version 2
Modular Belt Conveyors
Installation, Maintenance & Parts Manual

Dorner Mfg. Corp. 2 851-818 Rev. A
2200 Series Version 2 Modular Belt Conveyors
Table of Contents
Introduction ......................................................................... 4
Warnings −General Safety ................................................. 5
Product Description ............................................................. 6
Specifications ...................................................................... 7
Models: ............................................................................ 7
Flat Belt End Drive Conveyor...................................... 7
Cleated Belt End Drive Conveyor................................ 7
Flat Belt iDrive Conveyor ............................................ 7
Cleated Belt iDrive Conveyor ...................................... 7
Flat Belt Center Drive Conveyor ................................. 7
Conveyor Supports: ......................................................... 8
Maximum Distances:.................................................... 8
Conveyor Specifications:................................................. 8
Table 1: 60 Hz Center Drive Standard Load
90° Gearmotor Specifications.......................................... 9
Table 2: 60 Hz Center Drive Heavy Load
90° Gearmotor Specifications.......................................... 9
Table 3: 60 Hz Center Drive Parallel Shaft
Gearmotor Specifications ................................................ 9
Table 4: 50 Hz Center Drive
90° Gearmotor Specifications........................................ 10
Table 5: Belt Speeds for 60 Hz Standard Load
Fixed Speed 90° E Drive Gearmotors............................ 10
Table 6: Belt Speeds for 60 Hz Standard Load
Fixed Speed Parallel Shaft Gearmotors ......................... 10
Table 7: Belt Speeds for 60 Hz Standard Load
Fixed Speed SEW Gearmotors ...................................... 10
Table 8: Belt Speeds for 60 Hz Compact Standard Load
Variable Speed 90° E Drive Gearmotors....................... 11
Table 9: Belt Speeds for 60 Hz Standard Load
Variable Speed 90° E Drive Gearmotors....................... 11
Table 10: Belt Speeds for 60 Hz Standard Load
Variable Speed Parallel Shaft Gearmotors .................... 11
Table 11: Belt Speeds for Parallel Shaft
Variable Speed Brushless DC Gearmotors.................... 11
Table 12: Belt Speeds for 60 Hz Standard Load
Variable Speed SEW Gearmotors.................................. 11
Table 13: Belt Speeds for 60 Hz Heavy Load
Fixed Speed 90° E Drive Gearmotors............................ 12
Table 14: Belt Speeds for 60 Hz Heavy Load
Variable Speed 90° E Drive Gearmotors....................... 12
Table 15: Belt Speeds for 60 Hz Heavy Load
Variable Speed 90° E Drive Gearmotors....................... 12
Table 16: Belt Speeds for 50 Hz Standard Load
Fixed Speed 90° E Drive Gearmotors............................ 13
Table 17: Belt Speeds for 50 Hz Standard Load
Variable Speed 90° E Drive Gearmotors....................... 13
Table 18: Pulley Ratio ................................................... 14
Table 19: Conveyor Belt Speed Factor.......................... 14
Belt Speed Calculation: ................................................. 14
How to Calculate Belt Speed ..................................... 14
iDrive Motor Specifications........................................... 15
iDrive Load Capacity (lbs) ............................................ 15
Installation ......................................................................... 17
Required Tools............................................................... 17
Recommended Installation Sequence ............................ 17
Conveyors Up to 10 ft (3048 mm) ................................. 17
Conveyors Longer Than
12 ft (3658 mm).............................................................. 18
Mounting Brackets ......................................................... 18
Installing Plastic Belt...................................................... 19
iDrive Wiring ................................................................. 20
Cover Mounted Controls
with 115 volt Power Supply........................................ 20
Cover Mounted Controls
with Remote Start/Stop Cable..................................... 20
Customer Provided Power .......................................... 21
Cover Mounted Controls with Photo Eye Option....... 22
Guide Clips..................................................................... 23
Adjustable Guides .......................................................... 23
Preventive Maintenance and Adjustment .......................... 25
Required Tools ............................................................... 25
Standard Tools ............................................................ 25
Special Tools............................................................... 25
Checklist......................................................................... 25
Lubrication ..................................................................... 25
Maintaining Conveyor Belt ............................................ 25
Troubleshooting .......................................................... 25
Cleaning ...................................................................... 25
Conveyor Belt Replacement........................................... 25
Conveyor Belt Replacement Sequence....................... 25
Belt Removal .............................................................. 26
Belt Installation........................................................... 27
Conveyor Belt Tension................................................... 27
Removal of Belt Links................................................ 28
Micropitch Belts...................................................... 28
Metalworking Belts................................................. 29
Pulley Removal .............................................................. 30
A −End Drive Conveyor ............................................ 30
B −Center Drive Conveyor ........................................ 31
C −iDrive Conveyor................................................... 33
Bearing and Sprocket Removal and Replacement ......... 35
Removal ...................................................................... 35
Replacement................................................................ 35
iDrive Tail Installation ................................................... 36
Idler End Wear Items ..................................................... 37
A - Standard Idler Tail ................................................ 37
B - Nose Bar Idler Tail ............................................... 38
Frame Wear Strip Replacement ..................................... 39
Center Rail Replacement................................................ 39
Tail Plate Shaft Knockout Removal............................... 40
Notes .................................................................................. 41

851-818 Rev. A 3 Dorner Mfg. Corp.
2200 Series Version 2 Modular Belt Conveyors
Table of Contents
Service Parts....................................................................... 42
End Drive Tail ................................................................ 42
iDrive Tail ...................................................................... 44
Idler Tail ......................................................................... 46
Nose Bar Idler Tail ......................................................... 47
Center Drive Module...................................................... 48
Frame Assembly............................................................. 50
#04 Profile - 3.00" (76 mm) Aluminum Side................. 51
#05 Profile - 1.50" (38 mm) Aluminum Side................. 52
#13, 33 & 43 Profile - Adjustable Guiding .................... 53
#14, 34 & 44 Profile - Tool-Less Adjustable Guiding ... 54
#16, 36 & 46 Profile - Outboard Adjustable Guiding .... 55
#19, 39 & 49 Profile - Horizontal Adjustable Guiding .. 56
#20, 40 & 50 Profile - Tool-Less Horizontal
Adjustable Guiding......................................................... 57
1" Cleated Profiles.......................................................... 58
2" Cleated Profiles.......................................................... 59
Flat Belt Mounting Brackets .......................................... 60
Cleated Belt Mounting Brackets .................................... 60
Flat Belt Mounting Brackets for Short Conveyors......... 61
Cleated Belt Mounting Brackets for Short Conveyors... 61
Flat Belt Connecting Assembly with Stand Mount........ 62
Cleated Belt Connecting Assembly with Stand Mount.. 62
Connecting Assembly without Stand Mount.................. 63
Micropitch Conveyor Belting......................................... 64
Metal Working Conveyor Belting .................................. 64
Notes .................................................................................. 65
Return Policy...................................................................... 66

Dorner Mfg. Corp. 4 851-818 Rev. A
2200 Series Version 2 Modular Belt Conveyors
Introduction
Upon receipt of shipment:
• Compare shipment with packing slip. Contact factory
regarding discrepancies.
• Inspect packages for shipping damage. Contact carrier
regarding damage.
• Accessories may be shipped loose. See accessory instruc-
tions for installation.
Dorner’s Limited Warranty applies.
Dorner 2200 series conveyors are covered by Patent
Numbers 5,174,435, 6,298,981, 6,422,382 and
corresponding patents and patent applications in other
countries.
Dorner reserves the right to make changes at any time
without notice or obligation.
Dorner has convenient, pre−configured kits of Key Service
Parts for all conveyor products. These time saving kits are
easy to order, designed for fast installation, and guarantee
you will have what you need when you need it. Key Parts
and Kits are marked in the Service Parts section of this
manual with the Performance Parts Kits logo .
IMPORTANT
Some illustrations may show guards
removed. DO NOT operate equipment
without guards.

851-818 Rev. A 5 Dorner Mfg. Corp.
2200 Series Version 2 Modular Belt Conveyors
Warnings −General Safety
A
WARNING
The safety alert symbol, black triangle with
white exclamation, is used to alert you to
potential personal injury hazards.
A
DANGER
Climbing, sitting, walking or riding on
conveyor will cause severe injury. KEEP OFF
CONVEYORS.
A
DANGER
DO NOT OPERATE CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
A
WARNING
Gearmotors may be HOT.
DO NOT TOUCH Gearmotors.
A
WARNING
Exposed moving parts can cause severe
injury. LOCK OUT POWER before removing
guards or performing maintenance.
A
WARNING
Conveyors are not reversible. Reversing
creates pinch points which can cause severe
injury.
DO NOT REVERSE CONVEYORS.
A
WARNING
Top and Bottom Mount Gearmotors must be
mounted as shown below.
Failure to do so creates pinch points which
can cause severe injury.
A
WARNING
Dorner cannot control the physical
installation and application of conveyors.
Taking protective measures is the
responsibility of the user.
When conveyors are used in conjunction
with other equipment or as part of a multiple
conveyor system, CHECK FOR POTENTIAL
PINCH POINTS and other mechanical
hazards before system start-up.
A
WARNING
Loosening stand height or angle adjustment
screws may cause conveyor sections to drop
down, causing severe injury.
SUPPORT CONVEYOR SECTIONS PRIOR TO
LOOSENING STAND HEIGHT OR ANGLE
ADJUSTMENT SCREWS.
Bottom Mount
Top Mount

Dorner Mfg. Corp. 6 851-818 Rev. A
2200 Series Version 2 Modular Belt Conveyors
Product Description
Refer to Figure 1 for typical conveyor components. Figure 1
End Drive Conveyor
Figure 1
Figure 2
Center Drive Conveyor
Figure 2
1Conveyor
2 Guiding
3 Mounting Brackets
4 Support Stand
5DriveEnd
6 Idler/Tension End
7 Gearmotor Mounting Package
8 Gearmotor
9 Center Drive Box (Center Drive Units) 43
1
6
2
5
8
7
4
3
1
6
35
2
9
8
7

851-818 Rev. A 7 Dorner Mfg. Corp.
2200 Series Version 2 Modular Belt Conveyors
Specifications
Models:
Flat Belt End Drive Conveyor
Cleated Belt End Drive Conveyor
Flat Belt iDrive Conveyor
Cleated Belt iDrive Conveyor
Flat Belt Center Drive Conveyor
* See Engineering Manual for details.
Center drive location to be at center of first frame section.
Minimum center drive conveyor length is 36" (91 cm).
Conveyor Length
Mounting Bracket Options
IdlerTailType
Shaft Position
ConveyorWidth
22MTE M WW LLLL B PA BB
Document Language
Profile (A side)
PD -
I D
Profile (D side)
BeltType
-X1234Tail 4 Auxiliary
Tail 3 Auxiliary
Shaft Option
Tail 2 Auxiliary
Shaft Option
Tail 1 Auxiliary
Shaft Option
Auxiliary Shaft Exists
Shaft Option
Conveyor Length
Mounting Bracket Options
Shaft Position
Cleat Height
ConveyorWidth
22MTC M WW LLLL B BB
Document Language
Profiles
SSSS-
DC
Cleat Spacing
BeltType
-X1234Tail 4 Auxiliary
Shaft Option
Tail 3 Auxiliary
Shaft Option
Tail 2 Auxiliary
Shaft Option
Tail 1 Auxiliary
Shaft Option
Auxiliary Shaft Exists
P
Conveyor Length
Mounting Bracket Options
IdlerTailType
Shaft Position
ConveyorWidth
22MTE M WW LLLL B PA BB
Document Language
Profile (A side)
PD
-
I D
Profile (D side)
BeltType
-
FDCPS
iDriveType
Conveyor Length
Mounting Bracket Options
Shaft Position
Cleat Height
ConveyorWidth
22MTC M WW LLLL B BB
Document Language
Profiles
SSSS
-
DC
Cleat Spacing
BeltType
-
FDCPS
iDriveType
P
Conveyor Length
Mounting Bracket Options
InfeedTail Type
Shaft Position
ConveyorWidth
22MTD M WW LLLL B PA BB
Document Language
Profile (A side)
PD -
I D
Profile (D side)
BeltType
-X1234Tail 4
Auxiliary
Shaft Option
Tail 3
Auxiliary
Shaft Option
Tail 2
Auxiliary
Shaft Option
Tail 1
Auxiliary
Shaft Option
Auxiliary Shaft
Exists
E
DischargeTailType
-LL
Drive Distance from
ExitTail

Dorner Mfg. Corp. 8 851-818 Rev. A
2200 Series Version 2 Modular Belt Conveyors
Specifications
Conveyor Supports:
Maximum Distances:
1 = 18" (457 mm)**
2 = 6 ft (1829 mm)***
3 = 18" (457 mm)
** For Heavy Load Bottom Mount Package, mount support
under gear head.
*** For conveyors longer than 10 ft (3048 mm), install
support at joint.
Figure 3
Figure 3
Conveyor Specifications:
* See Engineering Manual for details.
13
2
Standard Micropitch Belts
Conveyor Width Reference (WW) 04 06 08 12 18 24
Conveyor Belt Width 4"
(102 mm) 6" (152 mm) 8" (203 mm) 12" (305 mm) 18" (457 mm) 24" (610 mm)
Conveyor Length Reference (LLLL) 01500 to 3000 in 001 increments
Conveyor Length 1.50 ft (457 mm) to 30 ft (9144 mm) in 0.12"(3 mm) increments
Belt Travel 5.35"(136 mm) per revolution of pulley
End / Center Drive Maximum Belt
Speed* 250 ft/minute (76.2 m/minute)
iDrive Maximum Belt Speed* 90 ft/minute (27.4 m/minute)
Standard Metalworking Belts
Conveyor Width Reference (WW) 03 06 09 12 18 24
Conveyor Belt Width 3"
(76 mm) 6" (152 mm) 9" (229 mm) 12" (305 mm) 18" (457 mm) 24" (610 mm)
Conveyor Length Reference (LLLL) 01500 to 3000 in 001 increments
Conveyor Length 1.50 ft (457 mm) to 30 ft (9144 mm) in 0.12"(3 mm) increments
Belt Travel 5.91"(150 mm) per revolution of pulley
End / Center Drive Maximum Belt
Speed* 250 ft/minute (76.2 m/minute)
iDrive Maximum Belt Speed* 90 ft/minute (27.4 m/minute)

851-818 Rev. A 9 Dorner Mfg. Corp.
2200 Series Version 2 Modular Belt Conveyors
Specifications
Table 1: 60 Hz Center Drive Standard Load 90° Gearmotor Specifications
Table 2: 60 Hz Center Drive Heavy
Load 90° Gearmotor Specifications
Table 3: 60 Hz Center Drive Parallel Shaft Gearmotor Specifications
Single
Phase
Fixed
Speed
Compact Three Phase, 4-Pole,
Fixed/Variable Speed
ThreePhase,
4-Pole,
Variable
Speed
Three Phase, SEW, Fixed/Variable Speed
Output Power 0.25 Hp (0.19 kw) 0.5 Hp
(0.37 kw) 0.25 Hp (0.19 kw) 0.33 Hp (0.25 kw) 0.5 Hp (0.37 kw)
Input
Voltage (VAC) 115 208–230/460 230/460
Input
Frequency (Hz) 60
Input Current
(Amperes) 3.1 1.9/0.95 1.76-1.71/1.14 0.89/0.44 1.24/0.62 1.84/0.92
Gearmotor
Ratios 5:1, 10:1, 20:1, 40:1, 60:1 39:1 17:1 8:1
Frame Size NEMA 42CZ NEMA 56C N/A
Motor Type Totally enclosed, Fan cooled
Single
Phase
Fixed
Speed
Three Phase, 4-Pole, Fixed
Speed
Three Phase,
4-Pole,
Variable
Speed
ThreePhase,
4-Pole,
575 VAC
Three Phase, 2-Pole,
Variable Speed
Output Power 0.5 Hp (0.37 kw) 0.75 Hp
(0.55 kw) 0.5 Hp (0.37 kw) 0.75 Hp (0.55 kw)
Input
Voltage (VAC) 115 208–230/460 230/460 575 230/460
Input
Frequency (Hz) 60
Input Current
(Amperes) 5.7 1.76-1.71/1.14 2.6/1.3 0.8 2.15/1.37
Gearmotor
Ratios 5:1, 10:1, 20:1, 40:1, 60:1 5:1
Frame Size NEMA 56C
Motor Type Totally enclosed, Fan cooled
Standard Load
Single Phase Fixed
Speed Three Phase, 4-Pole, Fixed/Variable Speed Three Phase, 4-Pole, Fixed/Variable Speed BLDC
Output Power 0.17 Hp (0.13 kw) 0.38 Hp
(0.28 kw) 0.25 Hp (0.19 kw)
Input
Voltage (VAC) 115 230/460 See BLDC Manual
Input
Frequency (Hz) 60 See BLDC Manual
Input Current
(Amperes) 1.9 1.0/0.5 1.9/0.95 See BLDC Manual
Gearmotor
Ratios 5:1, 10:1, 20:1, 30:1, 60:1, 180:1 60:1, 180:1 5:1, 10:1, 20:1, 30:1 10:1, 20:1, 50:1
Frame Size N/A N/A
Motor Type Totally enclosed, Fan cooled N/A

Dorner Mfg. Corp. 10 851-818 Rev. A
2200 Series Version 2 Modular Belt Conveyors
Specifications
Table 4: 50 Hz Center Drive 90° Gearmotor Specifications
Table 5: Belt Speeds for 60 Hz Standard Load Fixed Speed 90° E Drive
Gearmotors
(vp) = voltage and phase
11 = 115 V, 1-phase
23 = 230V, 3-phase
Table 6: Belt Speeds for 60 Hz Standard Load Fixed Speed Parallel Shaft
Gearmotors
(vp) = voltage and phase
11 = 115 V, 1-phase
23 = 230V, 3-phase
Table 7: Belt Speeds for 60 Hz Standard Load Fixed Speed SEW Gearmotors
Standard Load
Single Phase Fixed Speed Three Phase Variable Speed
Output Power 0.18 kw 0.25 kw
Input Voltage (VAC) 230 230/400
Input Frequency (Hz) 50 50
Input Current (Amperes) 1.6 1.56/0.9
Gearmotor Ratios 5:1, 10:1, 20:1, 40:1, 60:1
Frame Size IEC 63 B5 C Face
Motor Type Totally enclosed, Fan cooled
Part Number RPM In-lbs N-m
62M060ES4(vp)FN 10 226 25.5
62M040ES4(vp)FN 43 237 26.8
62M020ES4(vp)FN 86 142 16
62M010ES4(vp)FN 173 78 8.8
62M005ES4(vp)FN 345 41 4.6
Part Number RPM In-lbs N-m
62M0180PS4(vp)FN 10 341 38.5
62M0060PS4(vp)FN 29 270 30.5
62M030PS4(vp)FN 58 250 15.3
62M0020PS4(vp)FN 86 167 10.2
62M0010PS4(vp)FN 173 115 5.1
62M0005PS4(vp)FN 345 58 2.8
Part Number RPM In-lbs N-m
22M039WS423EN 46 203 22.9
22M017WS423EN 109 159 18
22M008WS423EN 219 132 14.9

851-818 Rev. A 11 Dorner Mfg. Corp.
2200 Series Version 2 Modular Belt Conveyors
Specifications
Table 8: Belt Speeds for 60 Hz Compact Standard Load Variable Speed 90°
E Drive Gearmotors
Table 9: Belt Speeds for 60 Hz Standard Load Variable Speed 90° E Drive
Gearmotors
Table 10: Belt Speeds for 60 Hz Standard Load Variable Speed Parallel Shaft
Gearmotors
(vp) = voltage and phase
11 = 115 V, 1-phase
23 = 230V, 3-phase
Table 11: Belt Speeds for Parallel Shaft Variable Speed Brushless DC
Gearmotors
Table 12: Belt Speeds for 60 Hz Standard Load Variable Speed SEW
Gearmotors
Part Number RPM In-lbs N-m
62M060ES4(23)EN 5 - 29 226 25.5
62M040ES4(23)EN 7 - 43 237 26.8
62M020ES4(23)EN 14 - 86 142 16
62M010ES4(23)EN 29 - 174 78 8.8
62M005ES4(23)EN 58 - 345 41 4.6
Part Number RPM In-lbs N-m
32M060EL4(23)EN 3 - 29 226 25.5
32M040EL4(23)EN 4 - 43 237 26.8
32M020EL4(23)EN 9 - 86 142 16
32M010EL4(23)EN 17 - 173 78 8.8
32M005EL4(23)EN 35 - 345 41 4.6
Part Number RPM In-lbs N-m
62M0180PS4(vp)FN 2 - 10 341 38.5
62M0060PS4(vp)FN 5 - 29 270 30.5
62M030PS4(vp)FN 10 - 58 250 15.3
62M0020PS4(vp)FN 14 - 86 167 10.2
62M0010PS4(vp)FN 29 - 173 115 5.1
62M0005PS4(vp)FN 58 - 345 58 2.8
Part Number RPM In-lbs N-m
62M050PSBDDENB 2 - 60 230 25.7
62M020PSBDDENB 5 - 150 88 9.7
62M010PSBDDENB 10 - 200 38 4.2
Part Number RPM In-lbs N-m
22M039WS423EN 8 - 46 203 22.9
22M017WS423EN 18 - 109 159 18
22M008WS423EN 37 - 219 132 14.9

Dorner Mfg. Corp. 12 851-818 Rev. A
2200 Series Version 2 Modular Belt Conveyors
Specifications
Table 13: Belt Speeds for 60 Hz Heavy Load Fixed Speed 90° E Drive
Gearmotors
(vp) = voltage and phase
11 = 115 V, 1-phase
23 = 230V, 3-phase
Table 14: Belt Speeds for 60 Hz Heavy Load Variable Speed 90° E Drive
Gearmotors
(vp) = voltage and phase
11 = 115 V, 1-phase
23 = 230V, 3-phase
Table 15: Belt Speeds for 60 Hz Heavy Load Variable Speed 90° E Drive
Gearmotors
Part Number RPM In-lbs N-m
32M060ES4(vp)FN 29 226 25.5
32M040ES4(vp)FN 43 247 27.9
32M020ES4(vp)FN 86 248 27.9
32M010ES4(vp)FN 173 156 17.6
32M005ES4(vp)FN 345 81 9.1
32M005ES2(vp)FN 672 33 3.2
Part Number RPM In-lbs N-m
32M060ES4(vp)EN 3 - 29 226 25.5
32M040ES4(vp)EN 4 - 43 247 27.9
32M020ES4(vp)EN 9 - 86 248 27.9
32M010ES4(vp)EN 17 - 173 156 17.6
32M005ES4(vp)EN 35 - 345 81 9.1
32M005ES2(vp)EN 67 - 672 33 3.2
Part Number RPM In-lbs N-m
32M060ES453EN 3 - 29 256 28.9
32M040ES453EN 4 - 43 247 27.9
32M020ES453EN 9 - 86 248 28
32M010ES453EN 17 - 173 156 17.6
32M005ES453EN 35 - 345 81 9.1

851-818 Rev. A 13 Dorner Mfg. Corp.
2200 Series Version 2 Modular Belt Conveyors
Specifications
Table 16: Belt Speeds for 50 Hz Standard Load Fixed Speed 90° E Drive
Gearmotors
(vp) = voltage and phase
21 = 230 V, 1-phase
23 = 230V, 3-phase
43 = 400V, 3-phase
Table 17: Belt Speeds for 50 Hz Standard Load Variable Speed 90° E Drive
Gearmotors
Part Number RPM N-m
62Z060ES4(vp)FN 23 26.4
62Z040ES4(vp)FN 35 28.9
62Z020ES4(vp)FN 70 19.4
62Z010ES4(vp)FN 140 10.7
62Z005ES4(vp)FN 280 5.6
Part Number RPM N-m
62Z060ES4(23)EN 12 - 29 26.4
62Z040ES4(23)EN 18 - 44 28.9
62Z020ES4(23)EN 35 - 88 19.4
62Z010ES4(23)EN 70 - 176 10.7
62Z005ES4(23)EN 140 - 353 5.6
NOTE
For belt speed other than those listed, contact
factory for details.

Dorner Mfg. Corp. 14 851-818 Rev. A
2200 Series Version 2 Modular Belt Conveyors
Specifications
Table 18: Pulley Ratio
Figure 4
Figure 4
Table 19: Conveyor Belt Speed Factor
Belt Speed Calculation:
How to Calculate Belt Speed
1. Determine gearmotor RPM from tables 5-17.
2. Determine the pulley kit ratio. Count the number of teeth on the drive and driven pulleys following figure 4. Using table
18, look up pulley ratio based on pulley combinations.
3. Determine conveyor speed factor using table 19. Based on your conveyor type, select the appropriate factor.
4. Calculate belt speed:
Example: Belt Speed = Gearmotor RPM (tables 5-17) x Pulley Kit Ratio (table 18) x Conveyor Speed Factor (table 19)
2200 Series Heavy Load Variable Speed 90°E Drive Gearmotors with 32 tooth sprocket on gearmotor (Drive) and 28 tooth
sprocket on the conveyor output shaft (Driven).
Motor (Drive)
Pulley Teeth Conveyor (Driven) Pulley Teeth Pulley Ratio
19 32 0.59
22 32 0.69
28 22 1.27
28 32 0.88
32 22 1.45
32 28 1.14
32 32 1.00
44 19 2.32
44 22 2.00
44 28 1.57
44 32 1.38
48 19 2.53
48 22 2.18
48 28 1.71
48 32 1.50
Drive Pulley
Driven Pulley
Conveyor Type ft/min m/min
2200 MB Micropitch 0.455 0.139
2200 MB Metalworking 0.501 0.153
Gearmotor = 32M010ES453EN = 17 - 173 RPM
Pulley Kit = 32 t mtr. - 28 t conv. = 1.14
Speed Factor = Micropitch 0.455 = 0.139 ft/min per RPM
Minimum Belt Speed = 17 x 1.14 x 0.139 = 2.69382 Ft/min
Maximum Belt Speed = 173 x 1.14 x 0.139 = 27.41358 Ft/min

851-818 Rev. A 15 Dorner Mfg. Corp.
2200 Series Version 2 Modular Belt Conveyors
Specifications
iDrive Motor Specifications
iDrive Load Capacity (lbs)
Output Power 25 watt 25 watt
Motor Voltage 24 volt DC, 0.8 amp 24 volt DC, 0.8 amp
Transformer Voltage 100-240 VAC, 50/60 Hz 100-240 VAC, 50/60 Hz
Gearmotor Ratio 23:1 66:1
Motor Type Brushless DC Brushless DC
Belt Speeds 9-90 Ft./Min., 6-60 Ft./Min. 3-30 Ft./Min., 2-20 Ft./Min.
Duty Cycle Non-Continuous Duty Non-Continuous Duty
Index Capability Up to 30 per Minute Up to 30 per Minute
HIGH SPEED (A) OPTION 9-90 Ft./Min
LENGTH
2345678910
WIDTH
32345678910
410 15 19 19 19 18 18 18 17
613 20 20 20 20 19 19 18 18
818 18 17 17 16 15 15 14 13
917 17 16 15 14 13 13 12 11
12 16 15 14 13 12 11 10 9 9
18 1412111098650
24 12109750000
MEDIUM HI (B) SPEED OPTION 6-60 Ft./Min
LENGTH
2345678910
WIDTH
310 15 20 25 30 32 31 31 30
413 20 27 28 27 27 26 25 25
620 28 27 26 25 25 24 23 22
827 27 26 25 24 23 22 21 20
927 24 22 21 20 19 18 16 15
12 25 21 20 18 16 15 13 12 10
18 23 19 17 15 13 11 9 7 5
24 2100000000

Dorner Mfg. Corp. 16 851-818 Rev. A
2200 Series Version 2 Modular Belt Conveyors
Specifications
MEDIUM LO (C) SPEED OPTION 3-30 Ft./Min
LENGTH
2345678910
WIDTH
310 15 20 25 30 35 40 45 50
413 20 27 33 40 47 53 58 57
620 30 40 50 52 51 51 50 49
827 40 52 51 50 49 49 48 47
930 45 50 49 48 47 46 45 44
12 40 48 47 46 45 43 42 41 40
18 48 46 45 43 41 40 38 36 35
24 46 44 42 40 38 36 34 32 29
LOW (D) SPEED OPTION 2-20 Ft./Min
LENGTH
2345678910
WIDTH
310 15 20 25 30 35 40 45 50
413 20 27 33 40 47 53 55 55
620 30 40 50 60 70 75 75 75
827 40 53 67 75 75 75 75 74
930 45 60 75 75 75 74 73 72
12 40 60 74 73 72 71 69 68 67
18 60 73 72 70 68 67 65 63 62
24 73 71 69 67 65 63 61 59 57
NOTE
Maximum conveyor loads based on:
• Non-accumulating product
• Product moving towards gearmotor
• Conveyor being mounted horizontal

851-818 Rev. A 17 Dorner Mfg. Corp.
2200 Series Version 2 Modular Belt Conveyors
Installation
Figure 5
Figure 5
Required Tools
• Hex-key wrenches: 4 mm, 5 mm
• Level
• Torque wrench
• 3/32” (2.4 mm) wide Flat Blade screwdriver
Recommended Installation
Sequence
• Install support stands (see accessory instructions)
• Assemble conveyor frame (if required) (page 17)
• Attach mounting brackets to conveyor frame and stands
(page 18)
• Install Belt (page 19)
• Mount gearmotor mounting package (see accessory
instructions)
• Attach guides/accessories (Refer to “Service Parts” on
page 42 for details)
Conveyors Up to 10 ft (3048 mm)
No assembly is required. Install mounting brackets. Refer to
“Mounting Brackets” on page 18.
A
WARNING
Conveyors are not reversible. Reversing
creates pinch points which can cause severe
injury.
DO NOT REVERSE CONVEYORS.
A
WARNING
Top and Bottom Mount Gearmotors must be
mounted as shown below.
Failure to do so creates pinch points which
can cause severe injury.
NOTE
Conveyor MUST be mounted straight, flat and
level within confines of conveyor. Use a level
(Figure 5, item 1) for setup.
Bottom Mount
Top Mount
1

Dorner Mfg. Corp. 18 851-818 Rev. A
2200 Series Version 2 Modular Belt Conveyors
Installation
Conveyors Longer Than
12 ft (3658 mm)
1. Locate and arrange conveyor sections by section labels
(Figure 6, item 1).
Figure 6
Figure 6
2. Join conveyor sections and install connector brackets
(Figure 7, item 1) or connector/mount brackets (Figure
7, item 2) and screws (Figure 7, item 3) on both sides
as indicated.
Figure 7
Figure 7
3. Tighten screw (Figure 7, item 3) to 60 in-lb (7 Nm) on
both sides of conveyor.
Mounting Brackets
1. Locate brackets. Exploded view shown in Figure 8.
Figure 8
Figure 8
2. Remove screws (Figure 8, item 1 & 2), washers
(Figure 8, item 3), nutbars (Figure 8, item 4) and T-
bars (Figure 8, item 5) from brackets.
3. Insert T-bars (Figure 8, item 5) into conveyor side slots
(Figure 9, item 1). Fasten brackets (Figure 9, item 2)
to conveyor with mounting screws (Figure 9, item 3).
Figure 9
Figure 9
4. Fasten brackets to support stand with mounting screws
(Figure 9, item 4), washers (Figure 9, item 5) and nuts
(Figure 9, item 6).
5. Tighten screws (Figure 9, item 3 & 4) to 60 in-lb (7
Nm).
11
1
3
2
15
4
3
23
2
6
1
3
2
45

851-818 Rev. A 19 Dorner Mfg. Corp.
2200 Series Version 2 Modular Belt Conveyors
Installation
Installing Plastic Belt
1. Locate the conveyor belt retaining rod (Figure
10, item 1).
Figure 10
Figure 10
2. Align the belt grooves (Figure 11, item 1) or (Figure
12, item 1) to the evenly spaced sprockets (Figure
11, item 2) or (Figure 12, item 2) on the drive end of
the conveyor.
Figure 11
Micropitch Belt
Figure 11
Figure 12
Metalworking Belt
Figure 12
3. Feed belt into bottom wear strips (Figure 13, item 1)
and pull through to the far end.
Figure 13
Figure 13
4. Splice the belt together by pushing the plastic rod
(Figure 14, item 1) through the side hole on the rod
retaining side of belt.
Figure 14
Figure 14
1
11
2
2
11
1
1

Dorner Mfg. Corp. 20 851-818 Rev. A
2200 Series Version 2 Modular Belt Conveyors
Installation
iDrive Wiring
The 2200 series iDrive is available in 2 models:
A. Cover Mounted Controls
B. Cover Mounted Controls with Remote Start/Stop Cable
Cover Mounted Controls with 115 volt
Power Supply
1. No wiring is required. Attach quick disconnect end
(Figure 15, item 1) of power supply (Figure
15, item 2) to power jack (Figure 15, item 3).
Figure 15
Figure 15
2. Select conveyor running direction with directional
switch (Figure 15, item 4).
3. Select conveyor speed with speed control knob (Figure
15, item 5).
Cover Mounted Controls with Remote
Start/Stop Cable
1. Connect power supply to cover. See previous section.
2. Select conveyor running direction with directional
switch (Figure 16, item 1).
Figure 16
Figure 16
3. Select conveyor speed with speed control knob (Figure
16, item 2).
4. Remote start/stop cable (Figure 16, item 3) comes with
wire nut over remote leads to allow test running
conveyor.
5. Remove wire nut and connect red and black wires to
switching device. Switching device minimum rating 1
amp @ 24 VDC.
A
WARNING
Motor will start immediately once power is
supplied. Exposed moving parts can cause
severe injury. LOCK OUT POWER before
wiring to avoid accidental startup.
NOTE
1. Start Stop Application: Maximum start stop
cycles are 30 per minute.
2. Reversing Applications: Do not reverse the
motor direction when running. Make sure the
motor is stopped before reversing signal is
given.
1
2
3
45
NOTE
1. Start Stop Application: Maximum start stop
cycles are 30 per minute.
2. Reversing Applications: Do not reverse the
motor direction when running. Make sure the
motor is stopped before reversing signal is
given.
12
3