Dorner 3200 Series User manual

851-524 Rev. B
Installation, Maintenance
& Parts Manual
3200 & LPZ Series
Side Mount Parallel Drive Package
for Standard Load 60 Hz Gearmotors
Table of Contents
Warnings −General Safety 2. . . . . . . . . . . . . . . . . . . .
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Description 3. . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gearmotors 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3200 Belt Speeds 6. . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Required Tools 6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventive Maintenance & Adjustment 7. . . . . . . . . . .
Required Tools 7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Replacement 7. . . . . . . . . . . . . . . . . . . . . . . .
Service Parts 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Mount Drive Package 9. . . . . . . . . . . . . . . . . .
Gearmotors 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Policy 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3200 & LPZ Series Side Mount Parallel Drive Package for Light & Standard Load 60 Hz Gearmotors IMPM
851-524 Rev. B 2Dorner Mfg. Corp.
The safety alert symbol, black triangle with white
exclamation, is used to alert you to potential
personal injury hazards.
Ç
Ç
WARNING
Ç
Climbing, sitting, walking or
riding on conveyor will
cause severe injury.
KEEP OFF CONVEYORS.
DANGER
Ç
DANGER
Do NOT OPERATE
CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
Ç
Gearmotors may be HOT.
DO NOT TOUCH Gearmotors.
WARNING
Ç
Ç
Exposed moving parts can
cause severe injury.
REPLACE ALL GUARDS
BEFORE RUNNING
CONVEYOR.
WARNING
Ç
Dorner cannot control the
physical installation and
application of conveyors.
Taking protective measures
is the responsibility of the
user.
When conveyors are used in
conjunction with other equip-
ment or as part of a multiple
conveyor system, CHECK
FOR POTENTIAL PINCH
POINTS and other mechani-
cal hazards before system
start-up.
WARNING
Introduction
IMPORTANT: Some illustrations may show guards
removed. Do NOT operate equipment without guards.
Upon receipt of shipment:
DCompare shipment with packing slip. Contact factory
regarding discrepancies.
DInspect packages for shipping damage. Contact carrier
regarding damage.
DAccessories may be shipped loose. See accessory in-
structions for installation.
Dorner 3200 Series conveyors are covered by patent
numbers 5156260, 5156261, 5203447, 5265714 and
patent applications in other countries.
Dorner LPZ Series conveyors are covered by patent
numbers 5156260, 5156261, 5203447, 5265714,
5875883 and patent applications in other countries.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Dorner has convenient, pre−configured kits of Key Service
Parts for all conveyor products. These time saving kits are easy
to order, designed for fast installation, and guarantee you will
have what you need when you need it. Key Parts and Kits are
marked in the Service Parts section of this manual with the
Performance Parts Kits logo .
Warnings −General Safety

3200 & LPZ Series Side Mount Parallel Drive Package for Light & Standard Load 60 Hz Gearmotors IMPM
Dorner Mfg. Corp. 3851-524 Rev. B
Refer to Figure 1 for typical components.
A Conveyor
B Gearmotor Assembly
C Spider Web Bushing
D Anti−rotation Pin
E Anti−rotation Pin
Typical Components
Figure 1
A
B
C
D
E
Specifications
Gearmotor Mounting Package Models:
Example:
Language Code = U.S. English
Output Shaft Type = Parallel
Gearmotor Type: S = Standard Load
L = Light Load
Mount Style = Side Mount
Mount Position = A, B, C or D
(see detail to the right)
DC
B
A
32 M S P S A
Table 1: Gearmotor Specifications
Single Phase Three Phase DC
Variable Speed
VFD
Variable Speed
Power/
Gear Ratio
hp (kW) hp (kW) hp (kW) hp (kW)
5:1 .08 (.06) .17 (.13) .12 (.09) .17 (.13)
10:1 .17 (.13) .17 (.13) .25 (.19) .17 (.13)
20:1 .33 (.25) .38 (.28) .25 (.19) .38 (.28)
30:1 .33 (.25) .38 (.28) .25 (.19) .38 (.28)
60:1 .33 (.25) .38 (.28) .33 (.25) .38 (.28)
180:1 .33 (.25) .38 (.28) N/A .38 (.28)
Input Voltage 115 VAC 230 VAC 130 VDC 230 VAC
Input Frequency 60 Hz 60 Hz N/A 10 to 60 Hz
Product Description

3200 & LPZ Series Side Mount Parallel Drive Package for Light & Standard Load 60 Hz Gearmotors IMPM
851-524 Rev. B 4Dorner Mfg. Corp.
Table 1: Gearmotor Specifications Continued
Single Phase Three Phase DC
Variable Speed
VFD
Variable Speed
Input Current/
Gear Ratio
FLA FLA FLA FLA
5:1 1.2 1.0 1.0 1.0
10:1 1.9 1.0 1.8 1.0
20:1 4 1.9 1.8 1.9
30:1 4 1.9 1.8 1.9
60:1 4 1.9 2.3 1.9
180:1 4 1.9 N/A 1.9
Motor RPM 1725 1725 2500 1725
Power/Ratio Totally Enclosed Fan Cooled Totally Enclosed
Non−Ventilated
Totally Enclosed
Fan Cooled
Table 2: Belt Speeds for Fixed Speed Parallel Shaft 60 Hz Gearmotors
Standard Load Gearmotors Belt Speed
Part Number
RPM
In-lb
N-m
Ft/min
M/min
P
art
N
um
b
er
RPM
I
n-
lb
N
-m
F
t
/
m
i
n
M/
m
i
n
62M180PS4vpFn 10 226 7.6 2.3
62M060PS4vpFn 29 237 22.9 7.0
32M030PS4vpFn 58 142 45.8 14.0
32M020PS4vpFn 86 78 68.6 20.9
32M010PS4vpFn 173 41 137.3 41.9
32M005PS4vpFn 345 41 274.6 83.7
(vp) = voltage and phase
11 = 115 V, 1-phase
23 = 208 – 230/460 V, 3-phase
Table 3: Belt Speeds for Variable Speed Parallel Shaft VFD Gearmotors
Standard Load Gearmotors Belt Speed
Part Number
RPM
In-lb
N-m
Ft/min
M/min
P
art
N
um
b
er
RPM
I
n-
lb
N
-m
F
t
/
m
i
n
M/
m
i
n
62M180PS4vpFn 10 226 1.3−7.6 0.4−2.3
62M060PS4vpFn 29 237 3.8−22.9 1.2−7.0
32M030PS4vpFn 58 142 7.6−45.8 2.3−14.0
32M020PS4vpFn 86 78 11.5−68.6 3.5−20.9
32M010PS4vpFn 173 41 22.9−137.
37.0−41.9
32M005PS4vpFn 345 41 45.9−274.
614.0−83.7
Table 4: Belt Speeds for Variable Speed Parallel Shaft DC Gearmotors
Standard Load Gearmotors Belt Speed
Part Number
RPM
In-lb
N-m
Ft/min
M/min
P
art
N
um
b
er
RPM
I
n-
lb
N
-m
F
t
/
m
i
n
M/
m
i
n
62M180PSD3DEN 14 226 1.3−11.1 0.4−3.4
62M060PSD3DEN 42 237 4.0−33.2 1.2−10.1
62M030PSD3DEN 83 142 8.0−66.3 2.4−20.2
62M020PSD3DEN 125 78 11.9−99.5 3.6−30.3
62M010PSD3DEN 250 41 23.9−199.0 7.3−60.7
SpecificationsSpecifications

3200 & LPZ Series Side Mount Parallel Drive Package for Light & Standard Load 60 Hz Gearmotors IMPM
Dorner Mfg. Corp. 5851-524 Rev. B
NOTE: For belt speed other than those listed, contact
factory for details.

3200 & LPZ Series Side Mount Parallel Drive Package for Light & Standard Load 60 Hz Gearmotors IMPM
851-524 Rev. B 6Dorner Mfg. Corp.
Required Tools
DHex key wrenches:
2 mm, 2.5 mm, 3 mm, 5 mm
DStraight edge
DTorque wrench
Mounting
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
Installation Component List
B Gearmotor Assembly
C Spider Web Bushing
D Anti Rotation Pin
1.Typical components (Figure 2)
Figure 2
B
C
D
2.Install spider bushing (C of Figure 3) in three jaw
coupling (F).
Figure 3
C
F
3.Rotate conveyor belt and attached conveyor cou-
pling (G of Figure 4) to align with gearmotor
coupling (H).
Figure 4
G
H
4.Slide mounting screws (I of Figure 5) through slots
(J) in gearmotor bracket (K) and rotate gearmotor
assembly into desired position.
Figure 5
J
I
K
5.Tighten screws (I of Figure 6) to 146 in−lbs (16.5
N−m) and install anti rotation pin (D).
Figure 6
I
D
InstallationInstallation

3200 & LPZ Series Side Mount Parallel Drive Package for Light & Standard Load 60 Hz Gearmotors IMPM
Dorner Mfg. Corp. 7851-524 Rev. B
Required Tools
DHex key wrenches:
2 mm, 2.5 mm, 3 mm, 5 mm
DAdjustable wrench (for hexagon head screws)
DStraight edge
DTorque wrench
Motor Replacement
Ç
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
Ç
Hazardous voltage will
cause severe injury or
death.
LOCK OUT POWER
BEFORE WIRING.
DANGER
1.For single phase motor, unplug power cord from
outlet.
2.For three phase and VFD variable speed motor:
a.Loosen terminal box screws (L of Figure 7) and
remove cover (M).
Figure 7
L
M
b.Record wire colors on terminals 1, 2 and 3. Loosen
wire nuts and remove wires 1, 2 and 3.
c.Loosen cord grip and remove cord.
3.For DC variable speed motor, unplug motor cord at
disconnect (N of Figure 8).
Figure 8
N
4.Reverse steps 2 thru 5 of the “Mounting” section on
page 6.
5.Remove four (4) screws (O of Figure 9) and detach
coupling covers (P).
Figure 9
O
P
6.Loosen set screw (Q of Figure 10) and remove 3 jaw
coupling (F).
Figure 10
Q
F
7.Remove four (4) screws (R of Figure 11) and detach
motor (S).
Preventive Maintenance and Adjustment

3200 & LPZ Series Side Mount Parallel Drive Package for Light & Standard Load 60 Hz Gearmotors IMPM
851-524 Rev. B 8Dorner Mfg. Corp.
Figure 11
S
R
T
8.Install mounting plate (T of Figure 11) on new motor
with screws (R) and tighten to 75 in−lbs (8.5 N−m).
9.Install 3 jaw coupling (F of Figure 12) and tighten set
screw (Q) to 45 in−lbs (5 N−m).
10.Install coupling covers (P of Figure 9) with four (4)
screws (O) and tighten to 110 in−lbs (12 N−m).
Figure 12
Q
F
11.Follow steps 2 thru 5 of the “Mounting” section on
page 6.
12.Replace wiring:
DFor a single phase motor, reverse step 1 on this page.
DFor a three phase or VFD variable speed motor, re-
verse step 2 on this page.
DFor a DC variable speed motor, reverse step 3 on this
page.
Preventive Maintenance and Adjustment

3200 & LPZ Series Side Mount Parallel Drive Package for Light & Standard Load 60 Hz Gearmotors IMPM
Dorner Mfg. Corp. 9851-524 Rev. B
NOTE: For replacement parts other than those
shown on this page, contact an authorized Dorner
Service Center or the factory. Key Service Parts and
Kits are identified by the Performance Parts Kits
logo. . Dorner recommends keeping these parts on
hand.
3200 Series Conveyors Side Mount Parallel Drive Package for Standard Load Industrial
Gearmotors
1
2
3
4
5
6
11
12
8
10
7
9
Item Part Number Description
1 301092 Short Side Drive Guard
2 301093 Long Side Drive Guard
3 301094 Side Drive Mounting Ring
4 301096 Parallel Face Motor Mounting Plate
5 807−1140 20mm 3 Jaw Coupling
6 807−1142 3/4” 3 Jaw Coupling
7 807−1143 3 Jaw Rubber Spider
8 902−130 Socket Head Cap Screw 1/4−20 x 0.62”
9 912−078 Square Key
10 920635M Socket Head Screw M6 x 35mm
11 920680M Socket Head Screw M6 x 80mm
12 980632M Square Key, Undersize
Service PartsService Parts

3200 & LPZ Series Side Mount Parallel Drive Package for Light & Standard Load 60 Hz Gearmotors IMPM
851-524 Rev. B 10 Dorner Mfg. Corp.
3200 Standard Load Parallel Shaft Industrial Gearmotors
Figure 13
2
1
Item Part No. Part Description
1 62M180PS411FN Motor, 0.08hp (0.06Kw), 115 Volts,
60 Hz, 1-Phase
62M180PS411FR Motor, 0.08hp (0.06Kw), 115 Volts,
60 Hz, 1-Phase with Reversing
62M180PS423FN Motor, 0.17hp (0.13Kw),
208−230/460 Volts, 60 Hz, 3-Phase
62M060PS411FN Motor, 0.17hp (0.13Kw), 115 Volts,
60 Hz, 1-Phase
62M060PS411FR Motor, 0.17hp (0.13Kw), 115 Volts,
60 Hz, 1-Phase with Reversing
62M060PS423FN Motor, 0.17hp (0.13Kw),
208−230/460 Volts, 60 Hz, 3-Phase
32M030PS411FN Motor, 0.33hp (0.25Kw), 115 Volts,
60 Hz, 1-Phase
32M030PS411FR Motor, 0.33hp (0.25Kw), 115 Volts,
60 Hz, 1-Phase with Reversing
62M030PS423FN Motor, 0.38hp (0.28Kw),
208−230/460 Volts, 60 Hz, 3-Phase
32M020PS411FN Motor, 0.33hp (0.25Kw), 115 Volts,
60 Hz, 1-Phase
32M020PS411FR Motor, 0.33hp (0.25Kw), 115 Volts,
60 Hz, 1-Phase with Reversing
62M020PS423FN Motor, 0.38hp (0.28Kw),
208−230/460 Volts, 60 Hz, 3-Phase
32M010PS411FN Motor, 0.33hp (0.25Kw), 115 Volts,
60 Hz, 1-Phase
32M010PS411FR Motor, 0.33hp (0.25Kw), 115 Volts,
60 Hz, 1-Phase with Reversing
62M010PS423FN Motor, 0.38hp (0.28Kw),
208−230/460 Volts, 60 Hz, 3-Phase
32M005PS411FN Motor, 0.33hp (0.25Kw), 115 Volts,
60 Hz, 1-Phase
32M005PS411FR Motor, 0.33hp (0.25Kw), 115 Volts,
60 Hz, 1-Phase with Reversing
62M005PS423FN Motor, 0.38hp (0.28Kw),
208−230/460 Volts, 60 Hz, 3-Phase
62M180PSD3DEN Motor, 0.12 (0.09 Kw), 130 Volts DC
62M060PSD3DEN Motor, 0.25 (0.19 Kw), 130 Volts DC
62M030PSD3DEN Motor, 0.25 (0.19 Kw), 130 Volts DC
62M020PSD3DEN Motor, 0.25 (0.19 Kw), 130 Volts DC
62M010PSD3DEN Motor, 0.33 (0.25 Kw), 130 Volts DC
62M180PS423EN Motor, 0.17 (0.13 Kw), 230 Volts, 60
Hz, 3−Phase VFD
62M060PS423EN Motor, 0.17 (0.13 Kw), 230 Volts, 60
Hz, 3−Phase VFD
62M030PS423EN Motor, 0.38 (0.28 Kw), 230 Volts, 60
Hz, 3−Phase VFD
62M020PS423EN Motor, 0.38 (0.28 Kw), 230 Volts, 60
Hz, 3−Phase VFD
62M010PS423EN Motor, 0.38 (0.28 Kw), 230 Volts, 60
Hz, 3−Phase VFD
2 917−078 Key, Square, 0.188” x 0.75” L
Service Parts