Dorner 62MV1122S Manual instruction

851-312 Rev. C
Setup, Operation
& Maintenance Manual
Industrial and Sanitary
Variable Speed VFD Controllers
Table of Contents
Warnings – General Safety 2. . . . . . . . . . . . . . . . . . . .
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Required Tools 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sanitary Controller Mounting 4. . . . . . . . . . . . . . . .
Industrial Controller Mounting 4. . . . . . . . . . . . . . .
2100, 2200 & 3100 Conveyor Mounting 5. . . . . .
6100 Conveyor Mounting 5. . . . . . . . . . . . . . . . .
Aluminum Stand Leg Mounting 6. . . . . . . . . . . .
Steel Stand Leg Mounting 7. . . . . . . . . . . . . . . . .
Wiring 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventative Maintenance & Adjustment 8
. . . . . . . . . . .
Required Tools 8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controller Setup 8. . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Parts 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Policy 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Variable Speed VFD Controllers Setup, Operation & Maintenance Manual
851-312 Rev. C 2Dorner Mfg. Corp.
The safety alert symbol, black triangle with white
exclamation, is used to alert you to potential
personal injury hazards.
Ç
Ç
Ç
Ç
Climbing, sitting, walking or
riding on conveyor will
cause severe injury.
KEEP OFF CONVEYORS.
DANGER
Ç
Ç
DANGER
DO NOT OPERATE
CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
Controller must be properly grounded. Failure to
properly ground controller may cause injury to
personnel.
Ç
Ç
Ç
Ç
Ç
Hazardous voltage will
cause severe injury or
death.
LOCKOUT POWER BEFORE
before wiring.
DANGER
Ç
Exposed moving parts can
cause severe injury.
DO NOT ATTEMPT
ADJUSTMENTS WITH
CONVEYOR RUNNING.
Ç
Dorner cannot control the
physical installation and
application of conveyors.
Taking protective measures
is the responsibility of the
user.
When conveyors are used in
conjunction with other
equipment or as part of a
multiple conveyor system,
CHECK FOR POTENTIAL
PINCH POINTS and other
mechanical hazards before
system start-up.
Introduction
IMPORTANT: Some illustrations may show
guards removed. Do NOT operate equipment with-
out guards.
Upon receipt of shipment:
DCompare shipment with packing slip. Contact factory
regarding discrepancies.
DInspect packages for shipping damage. Contact carrier
regarding damage.
DAccessories may be shipped loose. See accessory in-
structions for installation.
Dorner conveyors are covered by the following patent
numbers: 5131529, 5156260, 5156261, 5174435,
5203447, 5265714, 5875883, and corresponding pat-
ents and patent applications in other countries.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Warnings – General Safety

Variable Speed VFD Controllers Setup, Operation & Maintenance Manual
Dorner Mfg. Corp. 3851-312 Rev. C
Dorner Variable Speed VFD Controllers (Figure 1) are
AC motor speed controllers for Standard and Heavy
Load VFD gearmotors. NOTE: For additional information, refer to the AC
Tech MC1000 Series Installation and Operating
Manual shipped with your controller. See Specifica-
tions table for models.
Figure 1
B
D
E
C
A
Illustration References
A Display
B Increase Speed Button
C Start Button
D Stop Button
E Decrease Speed Button
F FWD/REV (Forward/Reverse) Button
G Enter Button
H PROG/RUN (Program/Run) Button
I AUTO/MAN (Automatic/Manual) Button
J Line Connection Cord Grip
KM6 x 16 mm Stainless Steel Hex Head
Cap Screws (2x)
LStainless Steel Mounting Clips (2x)
F
I
G
H
J
Specifications
Dorner
Model
Number
Input Voltage &
Phase
Output
Voltage &
Phase
Output
Frequency Maximum
Hp (kW)
Maximum
Output in
Amperes Enclosures Manufacurer’s
Model Number
62MV1122S 115/230Single
Phase 0.5 (0.37) 2.2 M1105SE
62MV1124S 115 Single Phase 10 to 60 Hz NEMA 4x
62MV2124S 230 Single Phase 10 to 60 Hz 0.25 (0.19) 1.4 (IP65) M1103SE
62MV2322S 230 Three Phase 230 Volts- 0.5 (0.37) 2.2 M1205E
62MV1122 115 Single Phase Three Phase 0.5 (0.37) 2.2 M1105SC
62MV2121 230 Single Phase 1.0 (0.75) 4.0 M1210SC
62MV2321 230 Three Phase 1.0 (.75) 4.0 NEMA 4 M1210C
62MV2326 230 Three Phase 6 to 60 HZ 1.5 (1.1) 5.2 NEMA 4
(IP65) M1215C
62MV4341 460 Three Phase 460 Volts 1 (.75) 2.0 M1410C
62MV4346 460 Three Phase 460 Volts
Three Phase 2 (1.5) 3.4 M1420C
Product Description

Variable Speed VFD Controllers Setup, Operation & Maintenance Manual
851-312 Rev. C 4Dorner Mfg. Corp.
Required Tools
DHex key wrenches:
4mm, 5mm
DWrenches
8mm, 10mm
DFlat-blade screwdriver
DTorque wrench
Sanitary Controller Mounting
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
Figure 2
B
E
C
A
D
Installation Component List
A Sanitary VFD Controller
B 6100 Series Accessory Mounting Clips (2x) (450186M)
C Controller Mounting Bar (2x) (450333MS)
D Hex Head Screws, M5 x 8mm (4x)
E Hex Head Screws, M6 x 16mm (2x)
1.Install mounting clips (B of Figure 3) on conveyor.
Figure 3
BB
2.Attach mounting bars (C of Figure 4) to controller
(A) with screws (D).
Figure 4
D
C
C
DD
A
3.Attach controller (A of Figure 5) to conveyor with
screws (E).
Figure 5
A
E
E
Installation

Variable Speed VFD Controllers Setup, Operation & Maintenance Manual
Dorner Mfg. Corp. 5851-312 Rev. C
Industrial Controller Mounting
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
Figure 6
M
F
G
I
JK
L
H
Installation Component ListInstallation Component List
F Industrial VFD ControllerF Industrial VFD Controller
G 6100 Series Accessory Mounting Clips (2x) (450186M)
H Socket Head Screws M5 x 8 mm (4x)
I Socket Head Screws M6 x 20 mm (2x)
J T-Bars (2x) (639971M)
K Socket Head Screws M6 x 25 mm (2x)
L Spring Nut, M6 (2x) (990605M)
M Controller Mounting Bar (2x) (300459M)
2100, 2200 & 3100 Conveyor Mounting
1.Attach mounting bars (M of Figure 7) to controller (F)
with screws (H).
M
Figure 7
HH
H
F
2.Install T-bars (J of Figure 8) in 2100 Series, 2200 Series
or 3100 Series conveyor T-slots.
Figure 8
JJ
3.Attach controller (F of Figure 9) to conveyor with
screws (I).
Figure 9
I
I
F
6100 Conveyor Mounting
1.Install mounting clips (G of Figure 10) on conveyor.
Figure 10
GG
2.Attach mounting bars (M of Figure 11) to controller
(F) with screws (H).
M
Figure 11
HH
H
F
Installation

Variable Speed VFD Controllers Setup, Operation & Maintenance Manual
851-312 Rev. C 6Dorner Mfg. Corp.
3.Attach controller (F of Figure 12) to conveyor with
screws (I).
Figure 12
I
I
F
Aluminum Stand Leg Mounting
1.Attach mounting bars (M of Figure 13) to controller (F)
with screws (H).
Figure 13
M
HF
2.Install T-bar (J of Figure 14) into stand leg T–slot.
Attach controller lower mounting bar (N) with screw
(I).
Figure 14
J
N
I
3.Temporarily tighten screw (I). Install second T-bar (J
of Figure 15) into T-slot.
J
Figure 15
I
4.With screwdriver (O of Figure 16), raise T-bar (J) to
align it with hole in top mounting bar. Insert M6 screw
(I) and partially thread into T-bar.
Figure 16
J
O
I
I
5.Slide controller to its desired mounting location (Figure
17) and tighten both screws (I of Figure 16).
Figure 17
Installation

Variable Speed VFD Controllers Setup, Operation & Maintenance Manual
Dorner Mfg. Corp. 7851-312 Rev. C
Steel Stand Leg Mounting
1.Attach mounting bars (M of Figure 13) to controller (F)
with screws (H).
Figure 18
M
HF
2.Install Spring Nuts (L of Figure 19) in steel stand leg.
Figure 19
L
3.Attach controller (F of Figure 20) to Spring Nuts (L)
with screws (K).
Figure 20
K
F
K
L
Wiring
Ç
Hazardous voltage will
cause severe injury or
death.
LOCKOUT POWER BEFORE
before wiring.
DANGER
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
Controller must be properly grounded. Failure to
properly ground control box may cause injury to
personnel.
Ç
Ç
Ç
Ç
NOTE: A circuit breaker or a disconnect switch with
fuses must be provided in accordance with the Na-
tional Electrical Code (NEC) and all local codes.
Refer to the AC Tech MC1000 Series Installation and
Operating Manual shipped with your controller. See
the sections from “AC Requirements”through
“MC1000 Power Wiring Diagram”. See Table of Con-
tents for page numbers.
NOTE: For electrical wiring or troubleshooting, re-
fer to information provided by controller manufac-
turer.
1.Make the input power connections through the line
connection cord grip. Refer to the manufacturer’s
manual for terminations inside the VFD controller.
Installation

Variable Speed VFD Controllers Setup, Operation & Maintenance Manual
851-312 Rev. C 8Dorner Mfg. Corp.
Required Tools
DFlat-blade screwdriver
Controller Setup
Ç
Hazardous voltage will
cause severe injury or
death.
LOCKOUT POWER BEFORE
before wiring.
DANGER
Ç
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
NOTE: For additional information or desired
settings other than listed, refer to the AC Tech
MC1000 Series Installation and Operating Manual
shipped with your controller. See Specifications
table for model.
When purchased with a gearmotor, Dorner configures
Variable Speed VFD Controllers as follows:
D1 second acceleration time
D1 second deceleration time
DMinimum frequency @ 10 Hz for Sanitary units, 6 Hz
for Industrial units
DMaximum frequency @ 60 Hz
DOverloads set to motor Full Load Amperes (FLA)
Service Parts
NOTE: For replacement parts, refer to the AC Tech
MC1000 Series Installation and Operating Manual
shipped with your controller.
Preventive Maintenance and Adjustment

Variable Speed VFD Controllers Setup, Operation & Maintenance Manual
Dorner Mfg. Corp. 9851-312 Rev. C
Notes

No returns will be accepted without prior written factory authorization. When calling for authorization, please
have the following information ready for the Dorner Factory representative or your local distributor:
1. Name and address of customer.
2. Item(s) being returned.
3. Reason for return.
4. Customer’s original order number used when ordering the item(s).
5. Dorner or distributor invoice number.
A representative will discuss action to be taken on the Returned items and provide a Returned Goods
Authorization Number to reference.
There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These
will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning,
disassembly, and reissuing to inventory.
If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit
(if any) is issued only after return and evaluation is complete.
Dorner has representatives throughout the world. Feel free to contact Dorner for the name of your local
representative. Our technical sales and service staff will gladly help with your questions on Dorner products.
For a copy of Dorner’s Limited Warranty, contact factory, distributor, service center or visit our website @
www.dorner.com
851-312 Rev. C Printed in U.S.A. 1199
580 Industrial Drive, PO Box 20
Hartland, WI 53029-0020 USA
Dorner Mfg. Corp. reserves the right to change or
discontinue products without notice. All products and
services are covered in accordance with our standard
warranty. All rights reserved. Dorner Mfg. Corp. 1999
DORNER
Arnold-Sommerfeld-Ring2
D-52499 Baesweiler
USA
TEL [phone] (USA)
FAX [phone] (USA)
Germany
TEL [phone]
FAX [phone]
Internet: www.dorner.com
Outside the USA:
TEL [phone], FAX
1-262-367-5827
DORNER MFG. CORP.
For replacement parts, contact an authorized
Dorner Service Center or the factory.
Return Policy