Dorner 2200 series Manual instruction

851-461 Rev. A
Setup, Operation
& Maintenance Manual
2200 Retro Fit Tails for 2100 Conveyors
Table of Contents
Warnings – General Safety 2. . . . . . . . . . . . . . . . . . . . . . . .
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Description 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
Drive End Retro Fit 4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Idler End Retro Fit 7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventative Maintenance & Adjustments 9. . . . . . . . . . . . .
Service Parts 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2200 Retro Fit Tails for 2100 Conveyors
Dorner Mfg. Corp. 2851-461 Rev. A
The safety alert symbol, black triangle with white
exclamation, is used to alert you to potential
personal injury hazards.
Î
Î
WARNING
Î
Climbing, sitting, walking or
riding on conveyor will
cause severe injury.
KEEP OFF CONVEYORS.
DANGER
Î
DO NOT OPERATE
CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
DANGER
Î
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
Î
Gearmotors may be HOT.
DO NOT TOUCH Gearmotors.
WARNING
Î
Dorner cannot control the
physical installation and
application of conveyors.
Taking protective measures
is the responsibility of the
user.
When conveyors are used in
conjunction with other
equipment or as part of a
multiple conveyor system,
CHECK FOR POTENTIAL
PINCH POINTS and other
mechanical hazards before
system start-up.
WARNING
Î
Loosening stand height or
angle adjustment screws
may cause conveyor
sections to drop down,
causing severe injury.
SUPPORT CONVEYOR
SECTIONS PRIOR TO
LOOSENING STAND
HEIGHT OR ANGLE
ADJUSTMENT SCREWS.
WARNING
Introduction
IMPORTANT: Some illustrations may show
guards removed. Do NOT operate equipment with-
out guards.
Upon receipt of shipment:
DCompare shipment with packing slip. Contact facto-
ry regarding discrepancies.
DInspect packages for shipping damage. Contact carrier
regarding damage.
DAccessories may be shipped loose. See accessory in-
structions for installation.
Dorner’s Limited Warranty applies.
Dorner 2100 Series conveyors are covered by Patent
No. 5,174,435, 5,131,529 and corresponding patents
and patent applications in other countries.
Dorner reserves the right to make changes at any time
without notice or obligation.
Warnings – General Safety

2200 Retro Fit Tails for 2100 Conveyors
Dorner Mfg. Corp. 3851-461 Rev. A
Refer to Figure 1 for typical drive end retro fit components.
Typical Components
A Slide bars
B Head plate screw
C Drive Pulley
D Output shaft
E Taper screw
F Bearing cover
G Head plates
H Pulley bearings
Figure 1
F
A
B
G
H
D
C
H
E
G
Refer to Figure 2 for typical idler end retro fit components.
Typical Components
I Slide bars
J Head plate screw
K Idler Pulley
L Taper screws
M Bearing covers
N Head plates
O Pulley bearings
Figure 2
M
J
M
N
L
O
K
O
L
N
I
Product Description

2200 Retro Fit Tails for 2100 Conveyors
Dorner Mfg. Corp. 4851-461 Rev. A
Drive End Retro Fit
Î
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
Installation Component ListInstallation Component List
A Slide Bars (2x)
B Head plate screw (2x)
C Drive pulley (1x)
E Taper screw (1x)
F Bearing cover (1x)
G Head plates (2x)
H Pulley Bearings (2x)
1. Typical components (Figure 3)
A
C
E
F
Figure 3
B
H
H
G
G
D
2. Remove conveyor belt and 2100 drive end tail
assembly. Refer to manual 851–061, “2100
Series End Drive Conveyors,”section “Conveyor
Belt Replacement Procedure,”for details.
3. Determine required orientation for output shaft (D
of Figure 3).
4. Insert slide bars (A of Figure 3) into 2100 frame.
5. On head plate for desired output shaft side, insert
bearing (H of Figure 4) into slot (I).
Figure 4
H
I
I
6. Twist bearing to fit into bearing enclosure.
Figure 5
H
7. Insert output shaft (D of Figure 6) of drive pulley
(C of Figure 3) into bearing.
Figure 6
D
C
Installation

2200 Retro Fit Tails for 2100 Conveyors
Dorner Mfg. Corp. 5851-461 Rev. A
NOTE:Press on inner race (J of Figure 7) of bear-
ing only. Use Dorner tool part number 450282 or
equivalent to aide in press fit.
Figure 7
J
8. With bearing installed in head plate, use a bearing
installation tool, (K of Figure 8), part number
450292, to press the bearing onto the drive shaft.
Figure 8
K
9. On remaining head plate, insert pulley bearing (H
of Figure 9) into slot (I).
Figure 9
H
I
10. Twist bearing to fit into bearing enclosure.
Figure 10
H
11. Loosely thread taper screw (E of Figure 3) into
drive pulley (C).
NOTE: DO NOT tighten non-drive shaft bearing ta-
per screw at this time.
Installation

2200 Retro Fit Tails for 2100 Conveyors
Dorner Mfg. Corp. 6851-461 Rev. A
12. With bearing installed in head plate, press bearing
onto non–drive shaft (L of Figure 11).
Figure 11
LM
13. Install pulley assembly on conveyor. On both
sides of conveyor tighten fastening screws (N of
Figures 12 and 13) to 60 in–lbs (7 Nm).
Figure 12
N
Figure 13
NB
14. Insert screws (B of Figure 13) into both head
plates. Tighten to 60 in–lbs (7 Nm)
15. With 4mm hex key wrench, tighten pulley taper
screw (E) to 35 in–lbs (4 Nm). Steady pulley with
second hex key wrench (O of Figure 14) inserted
into pulley hole (M of Figure 11).
Figure 14
E
O
16. Install bearing cover (F of Figure 15) into head
plate.
Figure 15
F
17. Install, tension, and track conveyor belt, refer to
manual 851–452, “2200 Series End Drive Con-
veyors.”
Installation

2200 Retro Fit Tails for 2100 Conveyors
Dorner Mfg. Corp. 7851-461 Rev. A
Idler End Retro Fit
Î
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
Installation Component ListInstallation Component List
Q Idler pulley (1x)
R Pulley bearings (2x)
S Head plates (2x)
T Slide bars (2x)
U Taper screws (2x)
V Bearing covers (2x)
W Head plate screw (2x)
1. Typical components (Figure 3)
Figure 16
SQRU UV
V
RS
W
T
2. Remove conveyor belt and 2100 idler end tail
assembly. Refer to manual 851–061, “2100
Series End Drive Conveyors”, section “Conveyor
Belt Replacement Procedure.”for details.
3. Insert slide bars (T of Figure 16) into 2100 frame.
4. On both head plates, insert bearings (R of Figure
17) into slot (X). Twist bearing to fit into bearing
enclosure.
Figure 17
R
X
X
5. Loosely thread (2) taper screws (U of Figure 16)
into pulley (Q).
NOTE: DO NOT tighten shaft bearing taper screws
at this time.
6. With bearing installed in head plate, press bearing
onto shaft (Y of Figure 18) of pulley. Repeat for
both sides of pulley.
Figure 18
Y
Z
Installation

2200 Retro Fit Tails for 2100 Conveyors
Dorner Mfg. Corp. 8851-461 Rev. A
7. Install pulley assembly on conveyor. On both
sides of conveyor, hand tighten fastening screws
(AA of Figures 19 and 20).
Figure 19
AA
Figure 20
AA W
8. On both sides of pulley, use a 4mm hex-key
wrench to tighten pulley taper screw (U of Figure
21) to 35 in-lbs (4 Nm). Steady pulley with second
hex-key wrench (AB) inserted into pulley hole (Z
of Figure 18).
Figure 21
U
AB
9. On head plate opposite of pulley hole (Z of Figure
18), install screw (W of Figure 20). Tighten to 60
in–lbs (7Nm).
10. Install bearing covers (V of Figure 22) into head
plate.
Figure 22
V
11. Install, tension and track conveyor belt, refer to
manual 851–452, “2200 Series End Drive Con-
veyors.”
Installation

2200 Retro Fit Tails for 2100 Conveyors
Dorner Mfg. Corp. 9851-461 Rev. A
Refer to “2200 Series End Drive Conveyor”Setup,
Operation and Maintenance manual, part number
851–452.
Service Parts
Refer to “2200 Series End Drive Conveyor”Setup,
Operation and Maintenance manual, part number
851–452.
Preventive Maintenance and Adjustment

No returns will be accepted without prior written factory authorization. When calling for authorization, please
have the following information ready for the Dorner Factory representative or your local distributor:
1. Name and address of customer.
2. Item(s) being returned.
3. Reason for return.
4. Customer’s original order number used when ordering the item(s).
5. Dorner or distributor invoice number.
A representative will discuss action to be taken on the Returned items and provide a Returned Goods
Authorization Number to reference.
There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These
will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning,
disassembly, and reissuing to inventory.
If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit
(if any) is issued only after return and evaluation is complete.
Dorner has representatives throughout the world. Feel free to contact Dorner for the name of your local
representative. Our technical sales and service staff will gladly help with your questions on Dorner products.
For a copy of Dorner’s Limited Warranty, contact factory, distributor, service center or visit our website at
www.dorner.com.
851-461 Rev. A Printed in U.S.A. 200
975 Cottonwood Ave., PO Box 20
Hartland, WI 53029-0020 USA
Dorner Mfg. Corp. reserves the right to change or
discontinue products without notice. All products and
services are covered in accordance with our standard
warranty. All rights reserved. Dorner Mfg. Corp. 2000
DORNER
Arnold-Sommerfeld-Ring2
D-52499 Baesweiler
USA
TEL [phone] (USA)
FAX [phone] (USA)
Germany
TEL [phone]
FAX [phone]
Internet: www.dorner.com
Outside the USA:
TEL [phone], FAX [phone]
DORNER MFG. CORP.
For replacement parts, contact an authorized
Dorner Service Center or the factory.
Return Policy