Dover DESTACO ROBOHAND RR Series User manual

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machine. For copies of this manual, call your Customer Service Representative at 1.248.836.6700
ROBOHAND
Service Manual
RR Series

Dimensions and technical information are subject to change without notice
96
Rotary Actuators | Maintenance and Assembly Procedure
RR-18, 28 Series
For more information call us at: 1-800-ROBOHAND or 203-261-5558 Fax: [phone] Visit us on the Internet: www.destaco.com
3.6
RR-18 & 28
SERIES
MAINTENANCE
Third Angle
Projection
Seal Kit
Items
Thread
Locker
Krytox™
Lubricant
Teflon®Based
Grease
Lightweight
Machine Oil
Super
Bonder
RR-18, -28 Series Exploded View
Item Qty Name
01 1 Body
02 1 Flange/Turntable
03 2 Rack, Piston
04 1 Pinion
05 1 Lock Nut
06 2 Plug, Flow Control
07 4 Turntable Mounting
Screws
08 1 Clamp Plate
09 1 Bearing, Radial
10 1 or 2 Striker
11 2 Puck
30 2 Stop Screw
(Stroke Adjustment)
31 2 Sss, Cone Point
32 2 Stop Screw
NOTE: Contact the Robohand Sales
Department for a complete spare parts
list with order numbers and prices.
Assembly Procedure
1. Lubricate and install seals
2. Install racks inside body
3. Install plugs
4. Install stop screws, stop screw locks,
and pucks
5. Install striker(s) into desired slot from
the chamfer side of the clamp plate
and place (striker facing down and
away from plugs) onto the pucks.
6. Place bearing over clamp plate and
install the lock nut.
7. Using a .035” or 2mm allen wrench,
install and lock the 2 cone point set
screws (#31) to lock the lock nut in
place.
8. Install pinion and dowel pins into
turntable and then mate that
subassembly to the clamp plate.
9. Install turntable-mounting screws.
10. Fine-tune the stop screws to achieve
the desired stroke and then tighten
the stop screw locks.
1
5
31
7
VIEW-A
Seal Repair Kit Order #’s
See Product Data Sheets
SK
3.1-3.45 (RR_DRM) RED.qxd 2/7/06 1:12 PM Page 6

Dimensions and technical information are subject to change without notice 97
Rotary Actuators | Maintenance and Assembly Procedure
RR-18, 28 Series
For more information call us at: 1-800-ROBOHAND or 203-261-5558 Fax: [phone] Visit us on the Internet at: www.destaco.com
3.7
RR-18 & 28
SERIES
MAINTENANCE
Third Angle
Projection
Seal Kit
Items
Thread
Locker
Krytox™
Lubricant
Teflon®Based
Grease
Lightweight
Machine Oil
Super
Bonder
RR-18, -28 Series Assembled View
24
9
5
8
3
6
10
11
Item Qty Name
02 1 Flange/Turntable
03 2 Rack, Piston
04 1 Pinion
05 1 Lock Nut
06 2 Plug, Flow Control
08 1 Clamp Plate
09 1 Bearing, Radial
10 1 or 2 Striker
11 2 Puck
15 1 or 2 Sensor
21 1 or 2 Push-in Fitting
22 1 or 2 Barb Fitting
25 1 Sensor Coupler
NOTE: Contact the Robohand Sales
Department for a complete spare parts
list with order numbers and prices.
Accessory Installation & Adjustment Instructions
Installation
For each sensor.
1. Rotate flange so piston rack stops on
end stop. Install sensor as shown,
pushing in until it stops.
2. Tighten nut.
Plumbing fittings:
Either the barb fitting or the
push-in fitting can be used
for any M3 port.
Flow controls (not shown)
can be used for the main rotary
airports as additional control.
Note: Sensors need to be
readjusted when end stops
are adjusted.
25
15
2
21
22
Accessory Installation & Adjustment Instructions
3.1-3.45 (RR_DRM) RED.qxd 2/7/06 1:12 PM Page 7

Dimensions and technical information are subject to change without notice
100
Rotary Actuators | Maintenance and Assembly Procedure
RR-36, 46 Series
For more information call us at: 1-800-ROBOHAND or 203-261-5558 Fax: [phone] Visit us on the Internet at: www.destaco.com
3.14
RR-36 & 46
SERIES
MAINTENANCE
Third Angle
Projection
Seal Kit
Items
Thread
Locker
Krytox™
Lubricant
Teflon®Based
Grease
Lightweight
Machine Oil
Super
Bonder
17
1
10
4
5
8
24
3
11
6
2
(6 SCREWS)
(10 SCREWS)
(6 SCREWS)
(6 SCREWS)
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RR-36 & 46 Series Exploded View
Item Qty Name
01 1 Body, Main
02 1 Turntable
03 1 Pinion
04 2 Rack, Piston
05 1 Inner Bearing Ring
06 1 Ring, Outer Bearing
08 1 Plate, Ported End
10 2 Flow Control
11 1 Bearing
12 1 Shock Absorber
17 1 Plate, End
24 2 Stop Adjustment Screws
NOTE: Contact the Robohand Sales
Department for a complete spare parts
list with order numbers and prices.
Assembly Procedure
1) Lubricate and install seals.
2) Place outer ring and bearing on body,
fasten inner ring to body.
3) Install outer bearing ring on
turntable/pinion subassembly.
4) Install shocks in racks and install
inside body.
5) Mount end plates, adjustable stops,
and flow controls to body.
Seal Repair Kit Order #’s
See Product Data Sheets
SK
3.1-3.45 (RR_DRM) RED.qxd 2/7/06 1:12 PM Page 14

Dimensions and technical information are subject to change without notice 101
Rotary Actuators | Maintenance and Assembly Procedure
RR-36, 46 Series
For more information call us at: 1-800-ROBOHAND or 203-261-5558 Fax: [phone] Visit us on the Internet at: www.destaco.com
3.15
RR-36 & 46
SERIES
MAINTENANCE
Third Angle
Projection
Seal Kit
Items
Thread
Locker
Krytox™
Lubricant
Teflon®Based
Grease
Lightweight
Machine Oil
Super
Bonder
2
3
1
2
3
10
8
1
11
5
12
4
6
17
24
RR-36 & 46 Series Assembled View
Accessory Installation & Adjustment Instructions
Installation
For Each Sensor:
1) Rotate flange so piston rack stops on
end stop install sensor as shown,
pushing sensor in until it stops.
2) Tighten nut.
Note: Sensors need to be readjusted when
end stops are adjusted.
Item Qty Name
01 1 Body, Main
02 1 Turntable
03 1 Pinion
04 2 Rack, Piston
05 1 Inner Bearing Ring
06 1 Ring, Outer Bearing
08 1 Plate, Ported End
10 2 Flow Control
11 1 Bearing
12 1 Shock Absorber
17 1 Plate, End
24 2 Stop Adjustment Screws
NOTE: Contact the Robohand Sales
Department for a complete spare parts
list with order numbers and prices.
3.1-3.45 (RR_DRM) RED.qxd 2/7/06 1:12 PM Page 15

Dimensions and technical information are subject to change without notice
102
Rotary Actuators | Maintenance and Assembly Procedure
RR-36, 46 options Series
16
13
30
1
31
9
32
15
(4 O-RINGS)
(4 O-RINGS)
(6 SCREWS)
(2 SCREWS)
SK
SK
SK
SK
SK
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For more information call us at: 1-800-ROBOHAND or 203-261-5558 Fax: [phone] Visit us on the Internet at: www.destaco.com
3.16
RR-36 & 46
OPTIONS
MAINTENANCE
Third Angle
Projection
Seal Kit
Items
Thread
Locker
Krytox™
Lubricant
Teflon®Based
Grease
Lightweight
Machine Oil
Super
Bonder
RR-36 & 46 Options Exploded View
Item Qty Name
RR-36&46-S
(Mid Position Stop Option)
13 2 Piston, Midstop
16 1 Body, Midstop
30 2 Mid-Stop Adjustment Screws
RR-36&46-M
(Rotary Manifold Option)
09 1 Manifold,Rotary
15 1 Manifold
31 2 Dowel Pin
32 2 Dowel Pin
NOTE: Contact the Robohand Sales
Department for a complete spare parts
list with order numbers and prices.
Manifold Option
Assembly Procedure
1) Lubricate and install 8 small o-rings.
(4 in the pinion, 4 in the rotary mani-
fold body).
2) Install 5 large O-rings on the rotary
manifold.
3) Press dowel pin into rotary manifold
4) Install rotary manifold in manifold
body.
5) Attach manifold assembly to rotary
actuator body.
Mid-Stop Option
Assembly Procedure
1) Lubricate and install o-rings.
2) Install mid-stop pistons, adjustment
screws, seal washers, and hex nuts
in rotary actuator body.
3) Attach mid-stop body to rotary actua-
tor body.
4) Install flow controls.
Mid-Stop Adjustment Procedure
1) Remove mid-stop body from actuator
base.
2) Remove the two mid-stop pistons
from the mid-stop body and insert
them into their respective cylinder
bores in the actuator base.
3) Back off both mid-stop adjustment
screws (#30) while pushing the mid-
stop pistons firmly into the cylinder
bores. The face of the pistons should
seat against the actuator base. If not,
then continue to back out the stop
screws.
4) Turn the turntable to the desired posi-
tion and advance the mid-stop
adjustment screws until both screws
touch the main piston faces
5) Re-attach the two mid-stop pistons to
the mid-stop body and fasten mid-
stop body back onto actuator base.
Seal Repair Kit Order #’s
See Product Data Sheets
SK
3.1-3.45 (RR_DRM) RED.qxd 2/7/06 1:12 PM Page 16

Dimensions and technical information are subject to change without notice 103
Rotary Actuators | Maintenance and Assembly Procedure
RR-36, 46 options Series
For more information call us at: 1-800-ROBOHAND or 203-261-5558 Fax: [phone] Visit us on the Internet at: www.destaco.com
3.17
RR-36 & 46
OPTIONS
MAINTENANCE
Third Angle
Projection
Seal Kit
Items
Thread
Locker
Krytox™
Lubricant
Teflon®Based
Grease
Lightweight
Machine Oil
Super
Bonder
P
EX
EX
EX
P
B
A
A
CW
CCW
4 WAY, 3 POS
3 WAY, 2 POS
3X 1/8 NPT
RR-36, -46 MID-STOP
OPERATION.
VALVE 2
VALVE 1
RR-36 & 46 Options Series Assembled View
Item Qty Name
RR-36&46-S
(Mid Position Stop Option)
13 2 Piston, Midstop
16 1 Body, Midstop
30 2 Mid-Stop Adjustment Screws
RR-36&46-M
(Rotary Manifold Option)
09 1 Manifold,Rotary
15 1 Manifold
31 2 Dowel Pin
32 2 Dowel Pin
NOTE: Contact the Robohand Sales
Department for a complete spare parts
list with order numbers and prices.
Valve 1:
• Actuate Port A to Rotate CW.
• Actuate Port B to Rotate CCW.
• Neutral ( Center ) position when actuat-
ing Valve 2 for mid-position stop.
Valve 2:
Port A Open to Exhaust for Normal
Operation.
Actuate Port A for Mid-Position Stop.
Valve1 Must be in Neutral ( Center )
Position
3.1-3.45 (RR_DRM) RED.qxd 2/7/06 1:12 PM Page 17

Dimensions and technical information are subject to change without notice
106
Rotary Actuators | Maintenance and Assembly Procedure
RR-56, 66 Series
2
5
11
6
15
14
11
10
13
3
7
16
1
8
(8 SCREWS)
(8 SCREWS)
(8 SCREWS)
(10 SCREWS)
SK
4
SK
SK
SK
SK
SK
For more information call us at: 1-800-ROBOHAND or 203-261-5558 Fax: [phone] Visit us on the Internet at: www.destaco.com
3.24
RR-56 & 66
SERIES
MAINTENANCE
Third Angle
Projection
Seal Kit
Items
Thread
Locker
Krytox™
Lubricant
Teflon®Based
Grease
Lightweight
Machine Oil
Super
Bonder
RR-56 & 66 Series Exploded View
Item Qty Name
01 1 Body, Main
02 1 Flange
03 1 Pinion
04 2 Rack, Piston
05 1 Ring, Inner Bearing
06 1 Ring, Outer Bearing
07 1 End Plate
08 1 Ported End Plate
10 1 Washer, Thrust
11 2 Bearing, Thrust
13 1 Bearing, Needle
14 1 Bearing, Needle
16 1 Cap
NOTE: Contact the Robohand Sales
Department for a complete spare parts
list with order numbers and prices.
Assembly Procedure
1) Lubricate and install seals
2) Place needle bearings, outer ring and
spacers into body
3) Fasten inner ring to body..
4) Press radial bearing into underside of
body.
5) Install racks into body.
6) Fasten outer ring to turntable/pinion
assembly.
7) Fasten end plates and plugs.
Seal Repair Kit Order #’s
See Product Data Sheets
SK
3.1-3.45 (RR_DRM) RED.qxd 2/7/06 1:12 PM Page 24

Dimensions and technical information are subject to change without notice 107
Rotary Actuators | Maintenance and Assembly Procedure
RR-56, 66 Series
For more information call us at: 1-800-ROBOHAND or 203-261-5558 Fax: [phone] Visit us on the Internet at: www.destaco.com
3.25
RR-56 & 66
SERIES
MAINTENANCE
Third Angle
Projection
Seal Kit
Items
Thread
Locker
Krytox™
Lubricant
Teflon®Based
Grease
Lightweight
Machine Oil
Super
Bonder
RR-56 & 66 Series Assembled View
Accessory Installation & Adjustment Instructions
2
5
13
11
10
6
7
14
15
3
4
11
8
1
1) Install sensors and brackets as shown,
2) Install targets so when a turntable is at
each end of stroke, a target is aligned
with a sensor
Item Qty Name
01 1 Body, Main
02 1 Flange
03 1 Pinion
04 2 Rack, Piston
05 1 Ring, Inner Bearing
06 1 Ring, Outer Bearing
07 1 End Plate
08 1 Ported End Plate
10 1 Washer, Thrust
11 2 Bearing, Thrust
13 1 Bearing, Needle
14 1 Bearing, Needle
16 1 Cap
NOTE: Contact the Robohand Sales
Department for a complete spare parts
list with order numbers and prices.
3.1-3.45 (RR_DRM) RED.qxd 2/7/06 1:12 PM Page 25

Dimensions and technical information are subject to change without notice
108
Rotary Actuators | Maintenance and Assembly Procedure
RR-56, 66 options Series
For more information call us at: 1-800-ROBOHAND or 203-261-5558 Fax: [phone] Visit us on the Internet at: www.destaco.com
3.26
RR-56 & 66
OPTIONS
MAINTENANCE
Third Angle
Projection
Seal Kit
Items
Thread
Locker
Krytox™
Lubricant
Teflon®Based
Grease
Lightweight
Machine Oil
Super
Bonder
1
30
17
18
12
9
31
19
(6 O-RINGS)
(6 O-RINGS)
(2 SCREWS)
(4 SCREWS)
Note: Hard Stops shown are included with -A option only
SK
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RR-56 & 66 Options Exploded View
Item Qty Name
RR-56 & 66-S ( Midstop )
12 1 Body, Mid-Stop
17 2 Piston, Mid-Stop
30 2 Mid-Stop Adjustment Screws
RR-56-M ( Rotary Manifold )
09 1 Manifold, Rotary
19 1 Manifold
31 4 Dowel Pin
NOTE: Contact the Robohand Sales
Department for a complete spare parts
list with order numbers and prices.
Manifold Option
Assembly Procedure
1) Lubricate and install 12 small o-rings.
(6 in the pinion, 6 in the rotary mani-
fold.
2) Install 7 O-rings on the rotary mani-
fold.
3) Press 1/8" dia. dowel pin into mani-
fold.
4) Install rotary manifold in manifold
block.
5) Attach manifold block to rotary actua-
tor body.
Mid-Stop Option
Assembly Procedure
1) Lubricate and install o-rings.
2) Install mid-stop pistons, adjustment
screws, seal washers, and hex nuts
in rotary actuator body.
3) Attach mid-stop body to rotary actua-
tor body.
4) Install flow controls.
Mid-Stop Adjustment Procedure
1) Remove mid-stop body from
actuator base.
2) Remove the two mid-stop pistons
from the mid-stop body and insert
them into their respective cylinder
bores in the actuator base.
3) Back off both mid-stop adjustment
screws (#30) while pushing the mid-
stop pistons firmly into the cylinder
bores. the face of the pistons should
seat against the actuator base. If not,
then continue to back out the stop
screws.
4) Turn the turntable to the desired posi-
tion and advance the mid-stop
adjustment screws until both screws
touch the main piston faces.
5) Re-attach the two mid-stop pistons
to the mid-stop body and fasten mid-
stop body back onto actuator base.
Seal Repair Kit Order #’s
See Product Data Sheets
SK
3.1-3.45 (RR_DRM) RED.qxd 2/7/06 1:12 PM Page 26