Dover OPW SiteSentinel Integra 100 User manual

Document Number: M1800, Revision 7
Issue Date: 1/15/2020
Supersedes: 5/17/2016
Central Technical Support Number: 1-877-OPW-TECH (877-679-8324)
Calls outside US and Canada: 1-708-485-4200 Fax: [phone]
Hours: Monday through Friday, 7:00 am to 6:00 pm, US CST
www.opwglobal.com
SiteSentinel®Integra 100™/500™
Automatic Tank Gauge System
Installation Manual

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2020 Delaware Capital Formation, Inc. All Rights Reserved. DOVER and the DOVER logo are registered trademarks of Delaware Capital Formation,
Inc., a wholly owned subsidiary of Dover Corporation.
Listings and Certifications

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Table of Contents
1 Applicable Warnings and Cautions................................................................................................................................... 8
1.1 Technican Certifications............................................................................................................................................... 8
1.1.1 Installer Safety.................................................................................................................................................... 8
1.1.2 Precision Leak Test ............................................................................................................................................ 9
1.1.3 Prior to Initial Inspection...................................................................................................................................... 9
1.1.4 Initial Inspection.................................................................................................................................................. 9
2 SiteSentinel®Integra™ ATG Console............................................................................................................................. 10
2.1.1 Blank Door Unit (only for Integra 500)............................................................................................................... 10
2.2 Console Specifications............................................................................................................................................... 11
2.3 Console Installation.................................................................................................................................................... 11
2.4 Console Wiring........................................................................................................................................................... 13
2.4.1 Petro-Net™ Wiring (only for Integra 500) .......................................................................................................... 13
2.4.2 Wireless Connections (only for Integra 500)...................................................................................................... 13
2.4.3 Ethernet Connections to VSmart (only for Integra 500)..................................................................................... 13
2.4.4 RS-232 Communications Conduits................................................................................................................... 14
2.5 Wireless Petro-Net Installation with VSmart Indoors .................................................................................................. 15
2.6 Petro-Net Over Ethernet Option with VSmart............................................................................................................. 16
2.7 Field Wiring Diagram for Integra 100.......................................................................................................................... 18
2.8 Field Wiring Diagram for Integra 500.......................................................................................................................... 20
2.8.1 Console Board Inputs ....................................................................................................................................... 22
2.9 Main Board DIP-Switch Configuration........................................................................................................................ 23
3 External Printer............................................................................................................................................................... 24
4 VSmart Module (only for Integra 500)............................................................................................................................. 26
4.1 VSmart Specifications................................................................................................................................................ 26
4.2 VSmart Module Installation ........................................................................................................................................ 27
4.2.1 Probe & Sensor Conduits.................................................................................................................................. 27
4.2.2 Circuit Breaker Conduits................................................................................................................................... 27
4.3 External VSmart Module Wiring ................................................................................................................................. 28

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4.3.1 VSmart Addressing........................................................................................................................................... 28
4.4 VSmart Capabilies ..................................................................................................................................................... 29
5 Line Interface Module LIM (only for Integra 500) ............................................................................................................ 30
5.1 LIM Specifications...................................................................................................................................................... 30
5.2 LIM Installation........................................................................................................................................................... 30
5.3 LIM Wiring.................................................................................................................................................................. 31
5.3.1 Variable Speed Control for FE Petro................................................................................................................. 32
5.3.2 Typical FE Petro Wiring Connections................................................................................................................ 32
5.3.3 Variable Speed Control Wiring for Red Jacket .................................................................................................. 33
5.3.4 Typical Red Jacket Wiring Connections............................................................................................................ 33
5.3.5 LIM Addressing................................................................................................................................................. 33
6 OM4 Module (only for Integra 500)................................................................................................................................. 34
6.1 Cautions!.................................................................................................................................................................... 34
6.2 OM4 Specifications.................................................................................................................................................... 35
6.3 OM4 Wiring................................................................................................................................................................ 35
6.4 OM4 Addressing........................................................................................................................................................ 35
7 Tank Alert (Overfill Alarm) .............................................................................................................................................. 36
7.1 Tank Alert Wiring ....................................................................................................................................................... 36
8 Tank & Pre-Installation Preparation................................................................................................................................ 37
8.1 Waterproof Electrical Connections............................................................................................................................. 37
8.2 Probe-Cable Seal-Offs............................................................................................................................................... 38
8.3 Probe Placement ....................................................................................................................................................... 39
8.4 Probe Installation in Underground Storage Tanks...................................................................................................... 40
8.4.1 Calculating Product Offset ................................................................................................................................ 41
9 Rigid Probe Installation................................................................................................................................................... 42
9.1 Adaptor Collar & Riser Cap........................................................................................................................................ 42
9.2 Probe Floats .............................................................................................................................................................. 42
9.3 Multi-drop Installation................................................................................................................................................. 42
9.4 Rigid Probe Specification........................................................................................................................................... 43

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9.5 Model 924B Probe..................................................................................................................................................... 44
9.5.1 Model 924B Specifications................................................................................................................................ 44
10 Flex Probe Installation.................................................................................................................................................... 46
10.1 Model 7100V Flex Probe (only for Integra 500)....................................................................................................... 46
10.2 Model 7100V Flex Probe Specifications.................................................................................................................. 46
10.3 Flex Probe Installation............................................................................................................................................. 47
10.3.1 Flex Probe Length Determination...................................................................................................................... 47
10.3.2 Flex Probe Installation Preparations ................................................................................................................. 47
10.3.3 Flex Probe Determination Worksheet................................................................................................................ 48
10.3.4 Flex Probe Wiring ............................................................................................................................................. 49
10.3.5 Installing the Flex Probe.................................................................................................................................... 49
10.3.6 Finishing the Flex Probe Installation.................................................................................................................. 49
11 Model 327 Volumetric Line Leak Detector (VLLD) Sensor (only for Integra 500) ............................................................ 50
11.1 VLLD Specifications................................................................................................................................................ 50
11.2 Prior to Installation.................................................................................................................................................. 50
11.3 VLLD Installation..................................................................................................................................................... 51
11.4 VLLD Wiring............................................................................................................................................................ 53
12 Sensor Technology Overview......................................................................................................................................... 54
12.1.1 OPW Smart Sensors......................................................................................................................................... 54
12.2 IntelliSense™ Technology ...................................................................................................................................... 54
12.3 Multi-drop Installation.............................................................................................................................................. 54
12.4 Interstitial Sensor.................................................................................................................................................... 55
12.4.1 Interstitial Sensor Installation ............................................................................................................................ 55
12.5 Wet Well Monitoring, Single-Wall Tank................................................................................................................... 56
Appendix A: OPW Smart Sensors.......................................................................................................................................... 57
Interstitial Level Sensor Float Switch.................................................................................................................................. 57
Single-Level Sump Sensor................................................................................................................................................. 58
Single-Level Sump Sensor Installation ........................................................................................................................... 58
Liquid-Only Float Sensor.................................................................................................................................................... 59
Liquid-Only Float Sensor Installation .............................................................................................................................. 59

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Discriminating Dispenser Pan Sensor ................................................................................................................................ 60
Discriminating Dispenser Pan Sensor Installation........................................................................................................... 60
Discriminating STP Sump Sensor....................................................................................................................................... 61
Discriminating STP Sump Sensor Installation................................................................................................................. 61
Hydrocarbon Vapor Sensor................................................................................................................................................ 62
Hydrocarbon Vapor Sensor Installation .......................................................................................................................... 62
Discriminating Interstitial Sensor ........................................................................................................................................ 63
Discriminating Interstitial Sensor Installation................................................................................................................... 63
Interstitial Hydrocarbon Liquid Sensor with Water Indicator................................................................................................ 64
Hydrocarbon Liquid Sensor with Water Indicator................................................................................................................ 65
Dual-Float Dispenser Sump Sensor ................................................................................................................................... 66
Dual-Float STP Sump Sensor ............................................................................................................................................ 67
Dual-Float Brine Sensors ................................................................................................................................................... 68
Dual-Float Brine Sensor (D-10) ...................................................................................................................................... 68
Dual-Float Brine Sensor (D-20B).................................................................................................................................... 69
Universal Reservoir Sensor................................................................................................................................................ 70
Density Measurement Sensor (DMS) ................................................................................................................................. 71
DMS Installation ............................................................................................................................................................. 72
Tank Thresholds............................................................................................................................................................. 72
DMS Configuration & Preliminary Calibration ................................................................................................................. 72
Appendix B: Existing OPW/EECO Equipment........................................................................................................................ 73
Model 924A Probes............................................................................................................................................................ 73
Model EECO Probes.......................................................................................................................................................... 74
........................................................................................................................................................................................... 74
Appendix C: Smart Module (only for Integra 500)................................................................................................................... 75
Appendix D: Maintenance Kit................................................................................................................................................. 76
Appendix E: Model 924B Probe Part Numbers....................................................................................................................... 77
Appendix F: Output Relay Installation Report......................................................................................................................... 78
Appendix G: Sensor Labels.................................................................................................................................................... 80

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Appendix H: Model 924B Installation Records........................................................................................................................ 83
Appendix J: Flex Probe Specifications ................................................................................................................................... 84
Appendix K: 7100V Flex Probe Installation Records............................................................................................................... 87
Appendix L: Non-Smart Sensors (only for Integra 500) .......................................................................................................... 88
Hydrocarbon Liquid/Water Sensor...................................................................................................................................... 88
Hydrocarbon Vapor Sensor................................................................................................................................................ 89
Hydrocarbon Vapor Sensor Installation .......................................................................................................................... 89
Combo Single-Level / Hydrocarbon Liquid Sump Sensor................................................................................................... 91
Combo Dual-Level/Hydrocarbon Liquid Sump Sensor........................................................................................................ 92
Single-Level Sump Sensor................................................................................................................................................. 94
Dual-Level Reservoir Sensor.............................................................................................................................................. 95
Hydrocarbon Liquid Sump Sensor...................................................................................................................................... 96
Interstitial Optical Liquid Sensor......................................................................................................................................... 98
Appendix M: Declaration of Conformity .................................................................................................................................. 99
Index.................................................................................................................................................................................... 101

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1 Applicable Warnings and Cautions
The inside of the SiteSentinel®Integra™console contains high-
voltage circuitry; therefore, ONLY certified technicians should be
allowed to access the console.
Only certified OPW technicians are authorized to install and program
this automatic tank gauge system. Failure to comply could result in
voided warranty.
The Integra console has two (2) lithium batteries, which may require
periodic replacement.
CAUTION: The coin cell battery may explode if mistreated. Do not
recharge, disassemble or dispose of in fire. Replace battery with
Panasonic or Matsushita Electric Part Number CR-2032 ONLY. Use
of another battery may present a risk of fire or explosion.
CAUTION: The rechargeable battery used in this device may
present a risk of fire or chemical burn if mistreated. Do not
disassemble, heat above 60°C or incinerate. Replace the battery
with OPW Part Number 20-8344 ONLY. Use of another battery may
present a risk of fire or explosion.
CAUTION: Dispose of used battery promptly. Keep away from
children. Do not disassemble and do not dispose of in fire.
CAUTION: The console may remain powered via the backup battery
even though the line power has been removed.
CAUTION: A readily accessible external disconnect device must be
installed for any permanently connected equipment!
CAUTION: A readily accessible electrical outlet should be installed
near any equipment requiring access via a plug connection!
1.1 Technican Certifications
All installers must work with an OPW certified technician in order to
ensure requirements of intrinsically safe devices are met and must
strictly obey the instructions in this manual to perform a safe
installation.
Please note that there are several types of OPW Certified ATG
technicians.
•SiteSentinel®iSite™
•SiteSentinel®Integra 100™
•SiteSentinel®Integra 500™(including LLD and ACR)
•SiteSentinel®iTouch™
The OPW certified technician must assume 100% responsibility for
all pipe fitters, electricians and any additional contractor hired.
CAUTION: Improper installation may endanger installers and users
of this equipment and could result in environment or equipment
damage. Read the following instructions carefully!
1.1.1 Installer Safety
Installation must be in accordance with the U.S. National Electrical
Code (NFPA No. 70) and the Automotive and Marine Service Station
Code (NFPA No. 30A).
For installations outside the United States, ensure that the installation
adheres to all applicable local codes.
When installing in a hazardous area as defined by the NEC, only
intrinsically safe devices can be installed in or above the Class 1,
Division 1 and 2 Hazardous Area.
The installer is responsible to investigate and follow any local codes.

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NOTE: Local codes may dictate specific installation requirements.
Installation is subject to approval by the local authority having
jurisdiction at the site.
1.1.2 Precision Leak Test
A third-party precision leak test should be performed on each tank
and product line (especially older ones) before installing the Integra
console. This test ensures that leak data generated by the system is
accurate and reliable. A pressurized precision leak test can be
performed on a tank after the probe has been installed, but pressure
must NOT exceed 5 psi (0.34 bar).
NOTE: Most regulatory agencies will accept the ATG tank test as the
acceptance test on new tank installations; please confirm this with
your local agency before testing any tank.
1.1.3 Prior to Initial Inspection
Please refer to the initial Site Survey form and compare equipment
shipped equipment to the site survey.
NOTE: Not all Site Survey questions will require an answer; for all
unanswered questions, please respond with “N/A”. Do not leave any
field empty!
1.1.4 Initial Inspection
All packed items should be thoroughly inspected for damage that may
have occurred during shipping.
The console Data Sheet, which can be downloaded from the OPW
Global website at www.opwglobal.com, provides specific details
regarding the Integra tank gauge system. Store the data sheet and
OPW Manual CD in a secure location.
Please find the appropriate field wiring diagram in the product box, or
it can also be downloaded from the OPW website at
www.opwglobal.com, and give the field wiring diagram to your
installer or electrician.

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2 SiteSentinel®Integra™ ATG Console
Figure 2-1 System Console
The Integra 100 and 500 consoles are equipped with one (1) internal
relay. And while the Integra 100 has four (4) internal barrier positions,
this is optional with the Integra 500. The Integra 500 may be used
with up to 16 external output devices by utilizing up to four (4) OM4
relay modules. The Integra 500 may utilize a maximum of 60 barrier
positions total by installing an internal barrier and seven (7) VSmart
modules.
The Integra console can be operated via the integrated 15˝ (38.1 cm)
touch screen display, a local PC connection, or a remote PC
connection. To operate the console via a PC, an Internet browser
capable of rendering Flash 7.0 or higher is required.
Operation of the console via a local PC connection requires a
crossover Ethernet connection cable. To connect remotely via a local
or corporate LAN/WAN, the system’s IP address may be entered into
your Internet browser’s address bar. For remote connections via other
methods (or for a blank door unit), including VNC Viewer software,
consult an IT professional for assistance.
The ATG system supports up to 10 simultaneous browser sessions
in addition to one session via the integrated LCD touch screen.
2.1.1 Blank Door Unit (only for Integra 500)
For sites
choosing to
operate the
console via
remote
connections only, a Blank Door option with no touch screen exists.
An illuminated push button will be available on the front panel for
alarm notification and acknowledgement.
*One (1) VSmart module can contain up to two (2) I.S. Barriers for a
total of eight (8) barrier positions.

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2.2 Console Specifications
2.3 Console Installation
To watch the instructional video for the installation of the Integra
console, simply use the following QR Code. Or, the instructional video
can also be found at www.YouTube.com by entering the search word
“OPWGlobal”.
Mount the console on the wall in a secure indoor location using the
mounting holes provided. If possible, align the console so the display
is easily visible and at a comfortable eye level at approximately 5 to
6 feet (1.5 to 1.9 m) above ground if mounted on a wall. Knockout
locations and cabinet dimensions are shown below.
NOTE: Any unused knockouts must be plugged.
Dimensions:
Width: 15” (38.1 cm)
Height: 12” (30.5 cm)
Depth: 4” (10.0 cm)
Power:
120/240 VAC +/- 10%, 50/60 Hz, 200 W
Operating Temp.:
32F to 122F (0C to 50C)
Module Capacity:
One (1) Internal I.S. Barrier (standard w/Integra™
100) with four (4) barrier positions
Optional Module
Capacity (only for
Integra 500):
Up to seven (7) optional VSmart Modules*
Up to four (4) optional Output Modules (OM4)
Up to four (4) optional Line Interface Modules (LIM)
Display:
15” (38.1 cm) color LCD touch-screen display GUI
Printer:
Optional External USB
Modem:
One (1) Optional Internal Modem
Standard Alarms:
Optional Alarms:
Alarm Notification:
Buzzer; Light and Acknowledgement w/Blank Door
External Tank Alert (internal relay)
External OM4 module (only for Integra 500)
External LIM (only for Integra 500)
Email, Fax (with modem), SMS (with GSM modem)
Communication
Ports:
Two (2) RS-232 Comm. ports
One (1) RS-485 Comm. port (only for Integra 500)
One (1) Ethernet port
Four (4) USB ports
Optional wireless communication between console
and VSmart (only for Integra 500)
Network
Connectivity:
DHCP/static addressable RJ-45 Ethernet ports,
supports corporate and local LANs

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Figure 2-2 Console Knockouts (Bottom View)
Figure 2-3 Console Cabinet Dimensions
A = Power
B = I.S. Devices
C = Communication/Printer

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2.4 Console Wiring
For console power wiring, please refer to the appropriate field wiring
diagram. See Sections 2.7 and 2.8 for the type of console being
installed.
The console must share the same phase with all other OPW ATG
components. Use knockouts “A” in Diagram 2-2 to route three (3) (14
AWG minimum) stranded copper wires for Line, Neutral and Ground.
A fourth wire (12 AWG minimum) is needed if the console is equipped
with an internal I.S. barrier, which is always needed with Integra 100
consoles.
2.4.1 Petro-Net™ Wiring (only for Integra 500)
Wired RS-485 Petro-Net™ connections can be used for
communications among the VSmart module, OM4 and the console.
For this type of connection, a single run of twisted-pair wiring (10
twists per foot) is required. Polarity must always be observed for
Petro-Net connections.
NOTE: Twisted-pair wiring is available from OPW as Part No. 12-
1029.
When connecting via Petro-Net, the twisted-pair wiring is connected
to positions 7 and 8 of the RS-485 terminal block (J21) at each
module. Petro-Net™ connections can be wired parallel, meaning that
modules may be connected to each other in various combinations as
long as one module in the chain is connected to the console.
NOTE: Petro-Net™ connections must be made with twisted-pair
wiring. The use of conduit is recommended for protecting Petro-
Net™ wires, and may be required per NEC depending upon
application. If conduit is not used, bushings must be installed in the
cabinet knockouts to protect wiring and seal the enclosures.
2.4.2 Wireless Connections (only for Integra 500)
Wireless connections can also be used for communications between
the VSmart module and the console. For this type of connection, a
wireless modem is connected to the VSmart module, and a second
modem is wired to the console’s RS-485 port. The VSmart modems
must be within a clear line-of-sight. See figure in Section 2.5. Also,
please refer to the M00-20-7074 Wireless Petro-Net Manual.
NOTE: Wireless connections are not viable options at all installation
sites due to the presence of interference or line-of-site obstacles.
Test kits are available, but A SITE SURVEY IS STRONGLY
RECOMMENDED BEFORE COMMITTING TO WIRELESS
INSTALLATIONS.
2.4.3 Ethernet Connections to VSmart (only for
Integra 500)
When equipped with the optional VSmart LAN capability, Ethernet
connections are the only option for establishing communications
between the console and VSmart. For this type of connection, an
Ethernet cable is run between devices at a maximum length of 300
feet (92 m). This distance can be extended through the use of hubs
and routers.
NOTE: If more than 6 feet (1.85 m) of cable is required, the use of
conduit to protect the cable is recommended.
NOTE: The VSmart module must be ordered with this option.
An Ethernet connection can also be established between the console
and a VSmart Module using an existing network. To make this
connection, simply connect the console to one node on the network
and the VSmart Module to another node. See figure in Section 2.6.
NOTE: You will likely require the site’s IT personnel with this type of
installation.

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2.4.4 RS-232 Communications Conduits
If a terminal or PC located more than 6 feet (1.8 m) from the console
is to be connected, conduit must be installed to accommodate the RS-
232 cable.
NOTE: The maximum runs for serial communication cable is 50 feet
(15.24 m).

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2.5 Wireless Petro-Net Installation with VSmart Indoors
NOTE1: Directional antenna may be substituted for
omni-directional antenna depending upon site
conditions.
NOTE2: It is highly recommended that all wireless
Petro-Net installations are subjected to a site survey
prior to installation to identify potential interference
problems.
NOTE3: VSmart Module is NEMA 4-rated, and may,
therefore, be mounted outdoors.

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2.6 Petro-Net Over Ethernet Option with VSmart

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NOTE1: As an alternative to a directly connected
one-to-one Ethernet connections, hubs, switches or
routers may be employed.
NOTE2: It is very important that the subnet is used
for the Integra and for the VSmarts(s) are the same.
NOTE3: VSmart Module is NEMA 4-rated, and may,
therefore, be mounted outdoors.

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2.7 Field Wiring Diagram for Integra 100

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2.8 Field Wiring Diagram for Integra 500