DRAGONFIRE 07-1900 User manual

ReadyForce Ranger XP 900 Doors
Part # 07-1900 ReadyForce Ranger XP 900 Doors Black
Congratulations on your purchase of the DragonFire HiBoy Ranger XP 900 Doors. The Ranger has long
been a great ride for work and play so we have designed doors to fit both applications. Easy to use and
install, these doors are off road tough with tons of style! Stay Locked & Secured with DragonFire!
*Door graphics are available and sold separately - http://www.dragonfireracing.com/category/12/doors-graphics
*This product does not offer side protection
*Door must be properly latched and locked prior to operation of vehicle
*Do not use if there is any sign of damage or fatigue
Disclaimer
Off road activities can be hazardous and could lead to injury, dismemberment, paralysis and
death. No warranty of representation is made as to the products ability to protect the user from
any injury or death. The user assumes that risk. The acceptance and /or use of this
merchandise purchased from DragonFire by the customer hereby shall release DragonFire
from any and all liability pertaining to the use of such merchandise.
Step 1: Place vehicle on flat level surface.
Place gear shifter in park and remove key.
Step 2: Remove safety nets and rear cab
corner covers. If you choose to you may also
remove the hip bars. The top two bolts on
the hip bar will be used to mount door hinge
plate. (See Figure A) After netting is
removed, reinstall cab corners.
Tools Required
T40 Torx Bit
13mm Socket
10mm Wrench
Flat Screw Driver
3/8” Drill Bit
7/32” Allen Wrench
DragonFire Racing
3191 N. Washington St. Suite 2
Chandler, AZ 85225
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WWW.DRAGONFIRERACING.COM
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Step 3: Remove the two bolts and two
pushpins from front “A” pillar step through.
Two bolts and one pushpin will be re-
used. (See Figure B)
Step 4: Remove U-Nut located behind plastics in the second hole down location. Re-
locate this to the third hole down behind plastics. (See Figure C & D)
Step 5: Using 3/8” drill bit enlarge 2nd hole
down, this is the same hole U-Nut was
removed from. (See Figure E)
Step 6: Install new supplied U-Nut behind
plastics of previously drilled hole. (See
Figure F)
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Step 7: Insert plastic supplied support rail
in between both layers of plastic. Make
sure the angle matches that of the factory
plastics and all holes align. (See Figure G)
*Plastic support rail shown to the right in raw form for contrast.
Actual piece is powder coated black
Step 8: Install supplied striker pin into 2nd
hole down and thread into supplied U-Nut.
At this time re-install previously removed
factory hardware. (See Figure H)
Step 9: Slide Drive side seat all of the way
forward to access Torx head bolt located
on the outside corner behind seat. For
passenger side tilt seat forward to access
same bolt. Set hardware aside it will be re-
used. (See Figure I)
Step 10: Place door hinge into position so
that door hinge plate aligns with two upper
bolt holes and lower corner hole. (See
Figure J)
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Step 11: Install hardware retained from
Step 9 into lower corner mount of door
hinge plate. Leave loose at this time. (See
Figure K)
Step 12: Install hardware retained from
Step 2 into upper two mounting holes on
door hinge plate. Leave loose at this time.
(See Figure L)
Step 13: Using supplied bolt, washers,
and spacer. Place spacer and washer**
behind mid mount hole in hinge plate.
Leave loose at this time.
(See Figures M & N)
**Washer quantity will vary on vehicle.
Add or remove washers to adjust door
alignment.
Step 14: Place supplied brass washers on
the hinge mount pins. Apply anti-seize on
hinge pins. Install door onto hinge pins and
secure top hinge using supplied hinge
screw. Thread locker is recommended to
prevent screw from backing out.
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Step 15: Using a 4mm Allen wrench loosen 3
retaining bolts on latch and adjust to match
alignment with striker pin. (See Figure O)
Step 16: Install supplied rubber bump stop at
bottom corner of plastics in line with door
frame. (See Figure P)
Step 17: Before tightening all hinge hardware,
shut door to ensure that door frame aligns
with plastics. Once preferred alignment has
been reached tighten all hinge hardware.
(See Figure Q)
*Note: Door skin was removed for instructional photos.
For further assistance contact your authorized DragonFire Dealer
Dragonfire Racing