Dynojet Power Commander III User manual

i210-411EX 2003-2006 Kawasaki Z1000 - PCIII USB EX - 1
2003-2006 KAWASAKI
Z1000
I NSTALLATION I NSTRUCTIONS
Dynojet Research • 2191 Mendenhall Drive • North Las Vegas, NV 89081 • [phone]
DOWNLOAD THE POWER COMMANDER SOFTWARE AND LATEST MAPS FROM OUR WEBSITE:
WWW.POWERCOMMANDER.COM
P LEASE R EAD A LL D IRECTIONS B EFORE S TARTING I NSTALLATION
P ARTS L IST
quantity description
1 power commander EX
1 USB cable
1cd-rom
1 installation guide
1 power adapter
2 power commander decal
2 dynojet decal
2 velcro strip
1 alcohol swab USB port
expansion port

i210-411EX
2003-2006 Kawasaki Z1000 - PCIII USB EX - 2
The ignition must be turned OFF before
installation.
1 Remove the main seat and the passenger seat.
2 Remove the fuel tank.
Note: The installation can be done without
removing the fuel tank but it may be easier to
remove the fuel tank.
3 To remove the fuel line, squeeze the sides of
the connector as shown in Figure A.
Disconnect the two electrical connectors.
4 Temporarily lay the PCIII USB EX in the tail
section.
5 Route the harness towards the front of the
bike. Keep the harness between the frame and
the tail section.
6 Pull the left hand side of the tail section out of
the frame grommet towards the front of the tail
section as shown in Figure C.
7 Route the PCIII USB EX harness under the
frame tab as shown in Figure C.
Figure AFigure BFigure C
disconnect these lines
squeeze this line
to remove
PCIII USB EX
harness
grommet
frame tab
PCIII USB EX
harness

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2003-2006 Kawasaki Z1000 - PCIII USB EX - 3
8 Route the ground wire from the PCIII USB EX
under the frame and attach to the negative side
of the battery as shown in Figure D.
9 Locate the stock throttle body connector
under the fuel tank as shown in Figure E.
10 Pull straight upwards on this connector to
remove from its frame post.
11 Pull the stock connector underneath the frame.
12 Unplug the stock connector as shown in
Figure F.
Figure DFigure EFigure F
ground wire
PCIII USB EX
harness
remove this connector
stock connectors

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2003-2006 Kawasaki Z1000 - PCIII USB EX - 4
13 Attach the connectors from the PCIII USB EX
harness to the stock connectors as shown in
Figure G.
14 Verify the PCIII USB EX harness will not get
pinched or damaged.
15 Reinstall the fuel tank.
16 Clean the PCIII USB EX unit and inner fender
with the supplied alcohol swab.
17 Use the supplied velcro to attach the
PCIII USB EX to the inner fender as shown in
Figure H.
18 Reinstall the seats.
19 Insert the cd provided into your computer’s
cd-rom drive.
20 Follow the on-screen instructions to install the
PCIII USB EX software.
Visit www.powercommander.com to download
software tutorials and the latest maps.
Figure GFigure H
stock connectors
PCIII USB EX
connectors