Ecco Xtatic LP6000W User manual

ECCO FINISHING AB, Box 93, S-532 22 SKARA, Sweden 9836 4056 01
Tel: [phone], Fax: [phone]-07
E-mail: [e-mail] • www.eccofinishing.com
EIB 12/15-01
0518 II 2 G EEx 0.24 mJ
Operation and Maintenance Manual
ECCOXtatic
LP6000W
LP6000S
LP6000M
This manual contains important information on warnings and cautions. Read the
manual thoroughly before starting to operate this equipment, and follow the
instructions. Always keep the manual handy until such time as the equipment is no
longer being used. If your manual is lost or worn badly, do not hesitate to contact our
agency which is closest to you, or the ECCO Finishing AB, directly, and ask us to
send you a new one.
Air Electrostatic Spray Gun

1
Thank you for your choice of ECCO Xtatic LP6000 series manual air electrostatic spray gun(s).
In order to ensure long and proper use of this equipment under the most optimum conditions,
please read all the contents of this Manual. You are requested to note and understand all of the
indicated specifications, warnings, prohibitions and cautions contained in this manual and to use
this equipment correctly following these instructions.
This spray gun is to be used in combination with the electrostatic coating controller Model BPS115.
The separate instruction manual for the controller should be used as a reference for the operation
of the entire system.
The equipment for which this Manual has been prepared is an apparatus for professional coating
work. The use of this product should only be by personnel who are well trained in handling and
operating, this equipment.
If there is anything in this Manual unclear to you, please ask our distributor in or contact us referring
to Model and Serial No. of the equipment in question, for a more detailed explanation.
Introduction

2
Contents
1. For safety and correct use ···································1
2. Outline of the equipment······································3
3. Specifications····················································5
4. Features ··························································6
5. Exploded Diagram and names of parts ···················7
6. Installation························································14
7. Safety control····················································19
8. Checking before operation ···································21
9. Operation·························································22
10. Maintenance·····················································25
11. Trouble shooting on spray technique······················27
12. Trouble shooting of equipment······························30
13. Pars replacement and adjustment··························33
14. Service record···················································39
15. Scope of warranty··············································40

- 1 -
Please read and follow all the technical and safety instructions in this manual.
Failure to do so may result in personal injury and/or property damage.
While all the safety precautions in the manual are very important, you should not consider them to
be as cure-all. They are nothing but minimum requirements. You may need some other types of
safety precautions: in fact, you may come across with other types of hazards not shown in the
manual down the road. And, of course, there are regulatory and voluntary safety requirements set
forth by the governments and businesses.
So, shown below and in the pages that follow are the basic minimum safety precautions in
connection with use of our product.
●Safety precautions are classified into three categories based on the severity of hazards involved.
WARNING
Alerts a hazardous situation which may result in personal injury, along with
hazard avoidance measures.
CAUTION
Alerts a hazardous situation which may result in equipment damage or
breakage, along with hazard avoidance measures.
NOTE
Indicates important methods and practical information.
※Safety precautions classified into the CAUTION category could cause personal injury if not properly
followed. To ensure safety and prevent equipment failure, always observe the safety precautions and
follow the hazard avoidance measures.
1
For safety and correct use

- 2 -
<<Range of Application of this equipment>>
Equipment covered by this Instruction Manual are electrostatic hand spray guns, Model
LP6000W/S/M which are to be used for manual paint spraying in a spray booth equipped with a
power exhaust.
This equipment is a manually operated spray gun used to apply paint to a grounded object.
If there is any question or if these instructions are not perfectly understandable, please consult
our distributor or contact a representative of ECCO Finishing AB for clarification.
The use of this equipment for any purpose other than that for which it is intended could cause
serious consequences.
<<CAUTIONS When Using the Painting Equipment>>
1. The object to be painted should be grounded without fail. Always use a conductive hanger.
Periodical cleaning should be performed so as to maintain conductivity.
2. All conductors or thinner container in the coating booth should be grounded. The structure of
the floor should have a preventive structure for static charge of 1M ohm or less.
3. The applicable area for the working floor of the open structure-coating booth is a rectangle
shaped area with a side of 1.5m (opening width + both sides) and the other side of 2.5m
(closer side of the opening part). This entire area should have a static charge preventive
structure of 1 M ohm. The area should be clean.
4. Operators should use bare hands or ware non-conductive gloves during operation.
5. Operators should ware the anti-electrostatic protective footwear.
6. Ventilation should properly be ensured during coating.
7. Fluid pressure and air pressure should be zero, and power switch of the control panel should
be turned off before the nozzle is washed. Do not touch nozzles during high voltage is
charged.
8. Do not use the metal brush for washing nozzles.
9. Do not immerse guns and hoses in the washing solvent.
10. Hoses should be hanged from the ceiling or side walls instead of being trailed on the floor.
11. Duct fan of the coating booth should always be cleaned to maintain cleanliness.
12. Distance between the nozzle end and the object to be painted should be 150mm or more.
13. Fire extinguisher should always be provided in the vicinity of the work site for in case of fire
caused by electrostatic.
14. Operator should take a safety-operational lesson regarding the applicable coating
equipment before operation.

- 3 -
The electrostatic spray guns, LP6000W/SM, are to be used in combination with control unit EXC LP
and a paint supply system (pump, pressure tank, or circulating system).
1. A typical make up of an air electrostatic spray system:
2
Outline of the equipment
Fig.1 An example of a system composition
Control unit should be installed outside the spray booth and at least 1.5m from the opening or
entrance.
WARNING
Air electrostatic hand spray gun
Connecting method, refer to the Clause 6 “ Installation”.
◎
Object
100V AC
Controller EXC LP
◎
Connecting cable
Grounding
Air hose
Air supply
Paint hose
Air supply
Grounding
Paint supply system
Pump, Pressure tank,
Circulating system

- 4 -
2. Main parts of <LP6000S>
3. Names of main parts on <LP6000W>
Material adjusting valve
Barrel
Pattern air adjusting valve
Power cable
Hook
Trigger
Grip
Paint hose
(milky white color)
Pattern air adjusting valve
Material adjusting valve
Material adjusting valve
Hook
Barrel
Grip
Trigger
Paint hose
(milky white color)
Air hose (black)
Power cable
Air hose (black)

- 5 -
Air electrostatic spray gun
Model
LP6000W/S/M
Maximum voltage to be charged
DC -60kV
Shorting current
80μA
Fluid pressure
Normal
0 to 0,3MPa
Max.
0,62MPa
Air pressure
Normal
0.05 to 4MPa
Max.
0.62MPa
Air consumption
Max. 150L/min (normal)
Outside dimensions
L207 × W55 × H219 (mm)
Weight
(excl. cable, hose and nozzle)
545g (W/SM)
Connecting cable length
10m (extendable up to 30m in increments of 10m)
Standard
Machinery Directive 2006/42/EC
Low-Voltage Directive 2006/95/EC
EMC Directive 2004/108/EC
ATEX Directive 94/9/EC
EN 50050:2001
Certification
Sira 10ATEX5053X
Sira Test & Certification Ltd.
Rake Lane, Eccleston
Chester, CH4 9JN, England
※The cable length can be extended up to 30m by combining the extension and connecting cables.
Be very cautious in the use of a paint heating system. Material paint must be supplied at the
temperature not exceeding 40C. To high a temperature may cause the paint tube to soften and
disconnect.
Material supply system and fluid regulator:
Please refer to separate instruction manuals for each item.
Paint Materials should be used under pressures not to exceed 0. 6MPa.
If in doubt as to the selection of the proper material supply pump or system, please consult with
3
Specifications
CAUTION

- 6 -
our Distributor or ECCO Finishing AB.

- 7 -
1. Better maneuverability
The pattern adjusting valve at left side of gun body allows quick and easy adjustment. Lighter
weight and triggering provides less fatigue of workers.
2. High productivity
In addition to conventional electrostatic spray nozzles, newly developed flat spray nozzles are
featured to provide a more improved wrap-around effect resulting in higher transfer efficiency
and, the resultant material saving.
3. Easier maintenance
Most of the parts required for service are modularized which make them easier to replace. Also
the need of troublesome adjustment and re-tightening of packings is eliminated.
4. Longer parts life
Super hard alloy needle with a hardened material seat valve and self-sealing, spring loaded U
packings assure long working life.
5. High quality coating
Wide angle multi-step injection by flat spray nozzles can achieve beautiful finishes on flat
surfaces, particularly in metallic coating.
6. Wider range of material selection
Besides ordinary hi- solids paint, almost all types of conductive paints including metallic and
water-borne paints can be applied from an isolated material supply system.
7. Highly secured safety
Cascade built in the gun body means fewer areas being charged by high voltage and
substantially improved safety. High voltage control unit EXC LP has over-current protection
and resistance limitation, quick shut-off of high voltage electronic switching and buzzer alarm
system. These features ensure safety protection for the operator.
Safety is drastically enhanced because the area to which high voltage is applied is reduced by
incorporating a high voltage generator into the gun.
Features
4

- 8 -
1. AIR ELECTROSTATIC GUN [LP6000W]
5
Breakdown drawing
A
B
C

- 9 -
AIR ELECTROSTATIC GUN LP6000W
No
Part No.
Part Name
Qty
Note
No
Part No.
Part Name
Qty
Note
1
6004 0330 60
Body
1
36
6004 0330 85
E-shaped snap
ring
1
2
6004 0330 61
Grip end
1
*3
37
0663 9301 00
O-ring
1
3
6004 0330 62
Connector
1
*3
38
0663 9302 00
O-ring
1
4
6004 0330 63
Hose fitting
1
39
0663 9303 10
O-ring
1
5
6004 0330 96
Barrel
1
40
0663 9304 10
O-ring
2
6
6004 0330 64
Manifold
1
41
0663 9304 00
O-ring
2
7
6004 0330 97
Cascade
1
42
0663 9305 00
O-ring
2
8
6004 0330 98
Guide
1
*1
43
0663 9306 00
O-ring
2
9
6004 0330 65
Packing
1
*1
44
0663 9306 10
O-ring
2
10
6004 0330 66
Packing
1
45
0663 9307 00
O-ring
1
11
6004 0330 99
Needle
1
*2
46
6004 0330 29
Hex. socket bolt
1
12
6004 0330 67
Rod
1
47
6004 0330 28
Hex. socket bolt
1
13
6004 0330 68
Sleeve
1
48
6004 0330 36
Hex. socket bolt
with washer
3
14
6004 0330 69
Tappet
1
49
6004 0330 27
Two-point sems
screw
4
15
6004 0330 70
Washer
1
50
6004 0330 34
Hex. Nut
1
16
6004 0330 71
Retainer
1
52
6004 0330 91
Terminal cover
1
17
6004 0330 82
Packing
1
53
6004 0330 25
Trigger
1
18
6004 0330 83
Air valve seat
1
54
6004 0330 24
Nut
1
19
6004 0330 72
Spring
1
55
6004 0330 23
Hose support
1
20
6004 0330 73
Spring
1
56
6004 0330 22
Nylon screw
1
21
6004 0330 74
Spring
1
57
6004 0330 16
Paint hose
1
10m
22
6004 0330 75
Adapter
1
58
6004 0330 30
Cable
1
10m
23
6004 0330 76
Stopper
1
59
6003 7363 10
Air hose
1
10m
24
6004 0330 77
Adjuster
1
60
6004 0330 39
Hex. socket bolt
with washer
1
25
6004 0330 78
Air valve adjuster
1
61
6004 0330 38
Hex. socket bolt
with washer
2
26
6004 0330 79
Adapter
1
62
6004 0330 92
Plate
1
27
6004 0330 86
Pipe
1
63
6004 0330 93
Conical coil
spring
1
28
6004 0330 84
Gasket
1
64
6004 0330 35
Plain washer
1
29
6004 0330 87
Hook
1
65
6004 0330 94
Backup ring
1
30
6004 0330 17
Spring
1
66
6004 0330 95
Ring
1
*1
31
6004 0330 88
Sleeve
1
67
0663 9308 10
O-ring
1
*1
32
6004 0330 89
Stopper
1
A
6004 0330 81
Packing set
1
Set
33
6004 0330 48
Paint seat
1
*2
B
6004 0330 80
Needle set
1
Set
34
6004 0330 49
Valve seat ring
1
C
6004 0330 33
Grip end set
1
Set
35
6004 0330 90
Spacer
1
<Note> *1: Ais a clamping part. This should be replaced by set unit.
*2: B needs wrapping at the time of replacement. This should be replaced by set unit.
*3: C needs bonding and soldering. This should be replaced by set unit.

- 10 -
2. AIR ELECTROSTATIC GUN [LP6000S]
Breakdown drawing
Ｃ
B
A

- 11 -
AIR ELECTROSTATIC GUN LP6000S
No.
PART №
Part Name
Qty
Note
No.
PART №
Part Name
Qty
Note
1
6004 0330 60
Body
1
36
6004 0330 85
E-shaped snap
ring
1
2
6004 0330 61
Grip end
1
*3
37
0663 9301 00
O-ring
1
3
6004 0330 62
Connector
1
*3
38
0663 9302 00
O-ring
1
4
6004 0330 63
Hose fitting
2
39
0663 9303 10
O-ring
1
5
6004 0330 96
Barrel
1
40
0663 9304 10
O-ring
2
6
6004 0330 64
Manifold
1
41
0663 9304 00
O-ring
2
7
6004 0330 97
Cascade
1
42
0663 9305 00
O-ring
2
8
6004 0330 98
Guide
1
*1
43
0663 9306 00
O-ring
2
9
6004 0330 65
Packing
1
*1
44
0663 9306 10
O-ring
2
10
6004 0330 66
Packing
1
45
0663 9307 00
O-ring
1
11
6004 0330 99
Needle
1
*2
46
6004 0330 29
Hex. socket bolt
1
12
6004 0330 67
Rod
1
47
6004 0330 28
Hex. socket bolt
1
13
6004 0330 68
Sleeve
1
48
6004 0330 36
Hex. socket bolt
with washer
3
14
6004 0330 69
Tappet
1
49
6004 0330 27
Two-point sems
screw
4
15
6004 0330 70
Washer
1
50
6004 0330 34
Hex. nut
1
16
6004 0330 71
Retainer
1
52
6004 0330 91
Terminal cover
1
17
6004 0330 82
Packing
1
53
6004 0330 25
Trigger
1
18
6004 0330 83
Air valve seat
1
54
6004 0330 21
Stay
1
19
6004 0330 72
Spring
1
55
6004 0330 20
Packing
2
20
6004 0330 73
Spring
1
56
6004 0330 26
Connector
2
21
6004 0330 74
Spring
1
57
6004 0330 18
Tube
1
22
6004 0330 75
Adapter
1
58
6004 0330 19
Cover
1
23
6004 0330 76
Stopper
1
59
6004 0330 30
Cable
1
10m
24
6004 0330 77
Adjuster
1
60
0663 9309 00
O-ring
1
25
6004 0330 78
Air valve
adjuster
1
61
6004 0330 39
Hex. socket bolt
with washer
1
26
6004 0330 79
Adapter
1
62
6004 0330 38
Hex. socket bolt
with washer
1
27
6004 0330 86
Pipe
1
63
6004 0330 92
Plate
1
28
6004 0330 84
Gasket
1
64
6004 0330 93
Conical coil
spring
1
29
6004 0330 87
Hook
1
65
6004 0330 35
Plain washer
1
30
6004 0330 17
Spring
1
66
6004 0330 94
Back-up ring
1
31
6004 0330 88
Sleeve
1
67
6004 0330 95
Ring
1
*1
32
6004 0330 89
Stopper
1
68
0663 9308 10
O-ring
1
*1
33
6004 0330 48
Paint seat
1
*2
Ａ
6004 0330 81
Packing set
1
Set
34
6004 0330 49
Valve seat ring
1
Ｂ
6004 0330 80
Needle set
1
Set
35
6004 0330 90
Spacer
1
Ｃ
9004 0330 33
Grip end set
1
Set
<Note> *1:A is a clamping part. This should be replaced by set unit.
*2: B needs wrapping at the time of replacement. This should be replaced by set unit.
*3: C needs bonding and soldering. This should be replaced by set unit.

- 12 -
3. AIR ELECTROSTATIC GUN [LP6000M]
Breakdown drawing

- 13 -
AIR ELECTROSTATIC GUN LP6000M
No.
PART №
Part Name
Qty
Note
No.
PART №
Part Name
Qty
Note
1
6004 0330 60
Body
1
36
6004 0330 85
E-shaped snap ring
1
2
6004 0330 61
Grip end
1
*3
37
0663 9301 00
O-ring
1
3
6004 0330 62
Connector
1
*3
38
0663 9302 00
O-ring
1
4
6004 0330 63
Hose fitting
2
39
0663 9303 10
O-ring
1
5
6004 0330 96
Barrel
1
40
0663 9304 10
O-ring
2
6
6004 0330 64
Manifold
1
41
0663 9304 00
O-ring
2
7
6004 0330 97
Cascade
1
42
0663 9305 00
O-ring
2
8
6004 0330 98
Guide
1
*1
43
0663 9306 00
O-ring
2
9
6004 0330 65
Packing
1
*1
44
0663 9306 10
O-ring
2
10
6004 0330 66
Packing
1
45
0663 9307 00
O-ring
1
11
6004 0330 99
Needle
1
*2
46
6004 0330 29
Hex. socket bolt
1
12
6004 0330 67
Rod
1
47
6004 0330 28
Hex. socket bolt
1
13
6004 0330 68
Sleeve
1
48
6004 0330 36
Hex. socket bolt with
washer
3
14
6004 0330 69
Tappet
1
49
6004 0330 27
Two-point sems
screw
4
15
6004 0330 70
Washer
1
50
6004 0330 34
Hex. nut
1
16
6004 0330 71
Retainer
1
52
6004 0330 91
Terminal cover
1
17
6004 0330 82
Packing
1
53
6004 0330 25
Trigger
1
18
6004 0330 83
Air valve seat
1
54
6004 0330 21
Stay
1
19
6004 0330 72
Spring
1
55
6004 0330 20
Packing
1
20
6004 0330 73
Spring
1
56
6004 0330 26
Connector
2
21
6004 0330 74
Spring
1
57
6004 0330 37
Spiral tube set
1
22
6004 0330 75
Adapter
1
58
6004 0330 19
Cover
1
23
6004 0330 76
Stopper
1
59
6004 0330 30
Cable
1
10m
24
6004 0330 77
Adjuster
1
60
0663 9309 00
O-ring
1
25
6004 0330 78
Air valve
adjuster
1
61
6004 0330 39
Hex. socket bolt with
washer
1
26
6004 0330 79
Adapter
1
62
6004 0330 38
Hex. socket bolt with
washer
1
27
6004 0330 86
Pipe
1
63
6004 0330 92
Plate
1
28
6004 0330 84
Gasket
1
64
6004 0330 93
Conical coil spring
1
29
6004 0330 87
Hook
1
65
6004 0330 35
Plain washer
1
30
6004 0330 17
Spring
1
66
6004 0330 94
Back-up ring
1
31
6004 0330 88
Sleeve
1
67
6004 0330 95
Ring
1
*1
32
6004 0330 89
Stopper
1
68
0663 9308 10
O-ring
1
*1
33
6004 0330 48
Paint seat
1
*2
69
6004 0330 59
Packing
1
34
6004 0330 49
Valve seat ring
1
Ａ
6004 0330 81
Packing set
1
Set
35
6004 0330 90
Spacer
1
Ｂ
6004 0330 80
Needle set
1
Set
Ｃ
9004 0330 33
Grip end set
1
Set
<Note> *1:A is a clamping part. This should be replaced by set unit.
*2: B needs wrapping at the time of replacement. This should be replaced by set unit.
*3: C needs bonding and soldering. This should be replaced by set unit.

- 14 -
4. FLAT NOZZLE
FLAT NOZZLE Ø1,6
No.
Part No.
Part Name
Qty
Note
No.
Part No.
Part Name
Qty
Note
1
6004 0330 44
60 Air Cap
1
4
6004 0330 46
Stopper Ring
1
2
6004 0330 52
Paint Nozzle (1. 6)
1
5
6004 0330 47
Charge Electrode
1
3
6004 0330 45
Retaining Nut
1
FLAT NOZZLE Ø1,1
No.
Part No.
Part Name
Qty
Note
No.
Part No.
Part Name
Qty
Note
1
6004 0330 44
60 Air Cap
1
4
6004 0330 46
Stopper Ring
1
2
6004 0330 51
Paint Nozzle (1. 1)
1
5
6004 0330 47
Charge Electrode
1
3
6004 0330 45
Retaining Nut
1
FLAT NOZZLE Ø0,8
No.
Part No.
Part Name
Qty
Note
No.
Part No.
Part Name
Qty
Note
1
6004 0330 43
61 Air Cap
1
4
6004 0330 46
Stopper Ring
1
2
6004 0330 50
Paint Nozzle (0. 8)
1
5
6004 0330 47
Charge Electrode
1
3
6004 0330 45
Retaining Nut
1
Breakdown drawing

- 15 -
The standard system composition with LP6000W/S/M guns are illustrated on Fig. 1 (page 3).
1. Connection of air supply
Connect air supply hose to air regulator on the control unit. (G 1/4 fitting)
2. Connection of grounding wire
Securely connect a grounding wire to control unit. Phillips screwdriver is required for this
operation.
Grounding wire for control unit should be 3.5mm2 or larger, and be connected to any place
prepared with Class 1 grounding (grounding resistance under 10Ω.)
Installation
6
CAUTION

- 16 -
3. Connection of the power cable to the spray gun
After cleaning the metal connector at the end of power cable fixed to gun with clean cloth,
connect it securely to output terminal (OUTPUT) on the control unit.
Attach the cable to the gun by tightening it manually.
After the attachment, use a stopper for locking. Do not tighten excessively when the
attachment position does not seem to be correct. In such cases, attach the cable so that the
surface of the stopper may closely contact to the hexagonal plain part while loosening the nut.
Fix the cable and the air hose with the insulation lock at the position 70 to 80cm from the gun.
At this time, allowance is required for the cable so as not to apply load to the root part of the
connector.
When the cable, air hose, paint hose or the like are held together with a tape, a small allowance
is needed so as not to apply the tensile force to the cable. If a tension is applied to the cable
during operation, this might lead to breakage of the cable. See “6. CAUTIONS WHEN BANDING
L. V. CABLE WITH HOSES” for more details.
CAUTION

- 17 -
4. Connection of air hose
Connect one end of the air hose to the nipple at rear side of the spray gun (next to power cable)
and the other end to the air exit on the control unit and tighten (G 1/4 fitting). It is recommended
that the spanner of 17mm be used.
*The case in which two hoses are used.
Be sure to use two spanners when the air hose or paint hose is attached to the gun in order to
prevent applying excessive force to the gun. In addition, do not allow the spanner to contact the
cable connector at the time of attaching or removing.
Effective atomization can be obtained by using an air hose of 3/8 inch when the air hose is longer
than 10m. Attach a joint bushing to have a screw opening of G 3/8.
5. Connection of paint hose
One end of the paint hose should be connected to the nipple at the front side and the lower end of
the gun grip (front side of the cable), and the other end of the paint hose is attached to the pump
system.
CAUTION
CAUTION