Edsyn 971DX-230 User manual

971DX-230/B/P/I instruction manual
.E$;.ngineering
Oedicated to
Suit
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Intellectual
Property
THE NAMESLONER,SOLDAPULLT,SOLDAVAC,ATMOSCOPE
AUTO-VAC,IDLE-REST,OCTAVACAND KLATCH
ARE REGISTEREDTRADEMARKSOF EDSYN, INC.
MOST PRODUCTSARE COVERED BY U.S.AND
FOREIGNPATENTSAND PENDINGAPPLICATIONS.
DESIGN, COLOR AND MATE RIALS
SUBJECT TO CHANGE WITHOUT NOTICE.
TIP STYLE ON SOLDERING,DESOLDERINGAND HOTAIR TOOLS MAYVARY.
PRINTED lN U.S.A.
f:E3:»S,Y":H'"@
.._thepower of precision
15958 ARMINTA ST. VAN NUYS. CA 91406-1896
PHONE: [phone] FAX (sales): 818-997-0895
Email:[email protected] Internet:www.edsyn.com
@ Copyright EDSYN. Inc. 2002 FORM.925
RevE
EDSYN@
971DX-230
1: LONER@highperformance
Deluxe
SOLDERING STATION
COMPLIESWITH DOD-STD-2000-18
MIL-STD-2000AandESDSPEC.
DOD-STD1868,DODHD8K-263
t(€1EMC Directive89/3361
~EEC
1
input
230V
,....-.......
/ "
1 \
1MADElN THE 1
\ U.S.A. /
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/instruction manual

971 DX-230/B/P/I
LON ER@ high performance
TemperatureControlled
SOLDERINGSTATION
2-N
controliedOutput
RCS71 Retaining Collar
Sleeve Assy.
fVl
~
ESDSAFE
For 971DX-230P
POWERCORDWlRING
BROWN 10 LINE
BLUE 10 NEUTRAl
GRNIYEl 10 GROUND
FO',
For 971DX.230B
M'~O~
For 971DX-2301
WARNING: DO NOT HIT OR TAP THE TOOL.
HEA TER ELEMENT WILL BREAK/1/
PLACE TOOL lN TOOL POO WHEN NOT lN USE.
TEMPERATURE CALIBRA TION
AIR MOVEMENTWILLAFFECTTHETEMPERATURE
READING. WORK lN AN AREA WHERE THIS IS MINIMAL.
1. Turn on power and set TemperatureControl
Knobto205°C. ,
2. Using a clean and weil tinned Tip, apply a
small amount of solder on the Tip, just
enough to form a bead on top of the Tip.
3. Place the center of the thermocouple wire
of the SDS100 on top of the bead.
4. Again, apply a small amount of solder on
the center of the thermo-couple wire, just
enough to embed the center.
5. Adjust LO-Temp. Calibration Pot so the
Meter will read 205°C.
6. Set Temperature Contrai Knob to 427°C.
7. Adjust Hi-Temp. Calibration Pot so the
Meter will read 427°C.
fc(\EMC Directive 89/336/
~EEC
PD528
TooiPOO
Power Switch
TIP CARE
1. Set desired temperature. Blinking Lamp means Tooi is regulating.
2. TIN the Tip. (apply solder)
3. Do not rub, bend or reshape the Tip.
4. Always clean the Tip by wiping it against the saturated sponge and always RE-TIN.
ITEMSINCLUDED
SC581
~1. PD528
BASIC DIMENSIONS
i.
l"~ y' Il'
81/4" 8il
(209 mm)
11--
~41/8,,:J
(121 mm)
B
3.LT375
4. WP556
71/2"
(191 mm)
~-1"
l,
1'''''- 10"
i--- (254mm)
-
SPECIFICATIONS
.230V input, 24V output, 50/60Hz, 70W
. 4 Ibs. (1.8 kg.)
. TEMP. RANGE: 400°F - 800°F (205°C - 427°C)
. TEMP.REGULATION::l:6°F(:l:3°C}
. TIPTOGROUNDLEAKAGE:< 2MV
.TIPTOGROUNDRESISTANCE:<20HMS
.COMPLIES WITH DOD-STD-2000-1 B MIL-STD-2000A and ESD SPEC.
DOD-STD1868,DODHDBK-263
. Tooi wt. 3 oz. (85 g)
. Tooi cord, 3 ft. (91.4 cm)
~Di'edM>8a'3:3&EEC

Connectors
27 ~
28 /)~
W
13
1
2
(i!) @:
36
1
e
ITB.I DESCRIPTION QlY
NO. PARTNO. REQ'D
2c LN230 Linerfor SH230 1
2d SH230-1 Sponge Holder Tray 1
3SR358 ControlPanelLabel 1
4 SR452 Power Switch 1
5SR045 Knob, Temperature Control 1
6SR243 Potentiometer Assy. 5K, for Temperature Contrel 1
7SR488 Screw, Flat Head, SiottedtIfj -32 x 7/8 3
8 SR016 Flat Washer- tIfj 4
9 SR017 Hex Nut- tIfj -32 5
10 SR578 Top Cover 1
11 SR019 Dove Tail Mount 1
12 15242W53 Circuit Board, 24V 1
13 SR573 LED Assy. 1
14 SR365 Bottom Base 1
15 SR011 Screw,Pan Head,PhillipstIfj-18x 5/8 4
17 SR549 Power Cord Assy. 1
18 SR012 RubberFoot 4
19 SR481 Connector Assy. 6-Pin, 3-Wire 1
20 SR241 Strain Relief for Power Cord 1
21 SR543 Fuse, 1A,250V, 5 x 20 mm 1
22 SR569 Fuse Holder 1
24 SR255 Spacer for Potentiometer Assy. 1
25 SR311 Label, External Calibration, Left Front or Right Rear 1
26 SR387 Transformer, 24V, 80VA, Dual Primary 1
27 SR435 Connector, Flag, .250 Tab, Fully Insulated 4
28 SR433 Connector, Flag, .187 Tab, Fully Insulated 8
29 SR139 Star Washer, Loci<,tIfj 6
30 SR144 Screw, Rnd. Head, tIfj-32 x 1/2 4
32 5R035 DovetailRiserPlate 1
33 SR036 Shelf Plate for Dovetail Riser 2
34 SR400 Ring Tongue, Non Insulated 2
35 SR467 Nut, for Dovetail 3
36 SR372 Label, Ground Symbol 5
40 SR050 CableTie 1
ITB.I DESCRIPTION QlY
NO. PARTNO. REQ'D
1 PD528 Tooi Pod 1
1a SR042 Thermal HousinQ for Tooi Pod 1
1b SC581 Solder Collector for Tooi POO 1
1c SR043 Front Housing for Tooi Pod 1
2SH230 General Purpose Sponge Holder 1
2a RS199 Cleaning Sponge 1
2b RS243 Leveling Pad for SH230 1

971DX-230/P/B/I
POWERSUPPLYWJRlNG LED
P C B
..
"0'=
2= 101"'
iii
TRANSFORMER '"
C
_\~ Z
S
44C
lTeiI
NO.
44 LSTi3.i
44A SR579
44B SR058
44C SR280
44D SR607
ME LTC7i
44F RCS7i
44G LT375
44H SROOi
441 SR240
44J SR525
44K SR634
PARTNO.
441
44
DESCRPTION
SolderingTool, CompleteAssembly
Handle for Tooi
Cord Strain Relief
Tooi Cord, Burn Proof (Connector Assy. on one end)
Heater Assembly
Tip Collet
Retaining Collar and Sleeve
LONER. Standard Spade Tip
O-Ring, Silicone, .30 ID
O-Ring, For Handle, .50 ID
Hose,LowStatic,1/4I.D.(soldper 1001)
Plug, Male Connector,6-Pin
REPLACINGTIPS
CAUTION
1.Tooi must be cool when
changing tips.
2. Do not twist or wiggle
the tip.
AFTERTIPISINSTALLED,TlGHTEN
COLLARPROPERLY.
~oosen RCS~1 c:;ar by
turning counter-clockwise
and pull the Tip straight out.
General Purpose Soldering Tips 1~-.!
Iron Plaled lor long liIe'Nickeland ChromePlated lor optimumheat transler. b AJ
EDSYNhas overa 100varieliesofstandard and custom-madeTops.CONTACTEDSYNFORMORESELECTIONS.
JE:::J rr-Ih
LTC71 ~CS71 )~
MAINTENANCE
.Replace RS199 Cleaning Sponge
1. Fillwater only up to the top of the RS243 Leveling Pad.
2. Depress RS199 to moisten it completely.
.Replace SC581 Solder Collector
1. Hold the Housing firm and tum Cap counter-clockwise
and pull il away trom the Housing.
2. Remove used SC581 and replace with a new one.
3. Reassemble Pod with TOP 01 the Cap in proper position.
PD528~UII
~~press
T0 replace POd, press Release Tab
and slide out Pod.
~
SR042 SC581 SR043
Thermal Housing Front Housing
SH2JO..1
CAUTION:
Over-lilling can cause thermal shock 10 the tip
or heating elemenl during tip cleaning.
QT'(
REQ'D
1
1
-
1
"1""' .
-
1
d\
1
1
1
-
1
51/4"
Part No. & Description a b
((IC:s> LT374 Standard Probe .03 (0.8 mm) .48 (12.2 mm)
(L1375Standard Spade .06(1.5mm) .48(12.2mm)
(( LT376-7SMDChannel .12(3.0mm) .48(12.2mn)
..:](LT392 Extra-LongNeedle .02 (0.5 mm) 1.13 (28.8 mm)
('3< .... LT394 Extra-LongSpade .07 (2.0 mm) .93 (23.6 mm)
(CC7J LT399 LargeFace .17 (4.3 mm) .49 (12.4 mm)
(LT444 SMD Mid-LengthFine Spade .04 (1.0 mm) .78 (19.8 mm)
(CL-i.> LT448SMDProbe .03(0.8mm) .48(12.2mm)
(a--=- LT382LongCone .02(0.5mm) .62(15.6mm)
,a( LT395 Mid-LengthStubby Spade .09 (2.3 mm) .74 (18.8mm)
(( ( LT431 Mid-Length Spade .07 (1.8 mm) .74 (18.8 mm)
(crŒ= LT439SMDThinProbe .03 (0.8 mm) .50 (12.7 mm)
(LT439-1 Sameas LT439, Angled
(CD> LT445 SMDAngle Face .03 (0.8 mm) .48 (12.2 mm)