Edsyn 971E LONER User manual

Warning: Do not hit or tap the soldering tool. The ceramic heater element may break
Package Contents
971e Temperature Controlled Soldering
Station includes XP375 Tip
PD528 Tool Pod
SH235 Modular Sponge Tray with RS200
Round Cleaning Sponge
WP556 WIGAPRY® Mini Screwdriver
and Calibration Aid Tool
Front Right Side View
Rear Side Section View
Calibration Pots for
HI & LO Temp.
WP556 Calibration Aid Tool
SR1227 Tool Pod Label
High Performance Hollow Heater
Power Switch
PD528 Tool Pod
Temp.
Regulation
Indicator
Illuminated
Graduations
SH235 Modular Sponge Tray

Changing Tip
1. IMPORTANT: Make sure your tool is cool.
2. Do not twist or wiggle Tip
3. Loosen RCS71 Collar by turning it counter-clockwise.
3. Remove old Soldering Tip.
4. Insert new Tip.
5. Tighten RCS71 Collar. (should be “finger” tight only)
WARNING: Do not use the soldering tool if soldering tip is loose. This will cause the heater element to break.
XP375 LONER Extra Performance Spade Soldering Tip
.06” (1.5mm)
.61” (15.5mm)
XP441 LONER Extra Performance Spade Soldering Tip
.20” (5.0mm)
.59” (15.0mm)
LT371LF LONER Spade Soldering Tip (Lead Free)
.03” (0.8mm)
.55” (14.0mm)
LT375LF LONER Spade Soldering Tip (Lead Free)
.06” (1.5mm)
.48” (12.2mm)
LT375 LONER Spade Soldering Tip
.06” (1.5mm)
.48” (12.2mm)
LT376 LONER Spade Soldering Tip
.12” (3.0mm)
.48” (12.2mm)
LT394 LONER Spade Soldering Tip
.07” (1.8mm)
.93” (23.6mm)
LT374 LONER Conical Soldering Tip
.03” (0.8mm)
.48” (12.2mm)
LT382 LONER Conical Soldering Tip
.02” (0.5mm)
.62” (15.8mm)
Soldering Tips
Iron Plated for long life-Nickel and Chrome Plated for optimum heat transfer
Contact Edsyn for more tip selections Width A Length B
SET-UP REQUIRED FOR SPADE, CONICAL, AND EXTRA PERFORMANCE TIPS
OPTIONAL:
Apply AN112 Anti-Seize Compound or
AN122 High Heat Anti-Seize Syringe Dispenser
to Heater and area of Tip contact.
Extra Performance Tip
Spade or Conical Tip
RCS71 Retaining Collar
and Sleeve
SR574 High Performance
Hollow Heater
LTC71 Collar
More Tips are available at our website (www.edsyn.com) or in our General Line Catalog.
AN112 AN122

Tool Pod Maintenance
Replace SC581 Solder Collector
1. Hold Thermal Housing (1A) firm and
turn Front Housing (1C) counter-clockwise
and pull it apart.
2. Remove used Solder Debris Collector (1B)
and replace with a new one.
3. Reassemble (1A) to (1C) (for
correct fit line up tabs to slots)
971e
Exploded View
1
2
2A
2B
2C
(3 of 5 shown)
31
4
5
6
8
7
910
11 12
13
14*
15*
16
17
18* 19
20
21
22
23
24 25
28
26
29
33
34
35
2C (3 of 5 shown)
36
32
30
*14 (Ring) and 15 (Bushing Lens) must
be installed on 30 (Tool Cord) before 29
(Cable Tie) is installed to make loop.
*18 (Panel Pot) is included when
you order 17 (Circuit Board Assembly)
27
31F
31E
31K
31J
31D
31I
31H
31G
31B
31A
31C
3
1A
1B
1C

971e
Spare Parts List
ITEM
NO.
PART NO.
DESCRIPTION
QTY.
NEEDED
1PD528 Tool Pod (includes SC581) 1
1A SR042 Thermal Housing for Tool Pod 1
1B SC581 Solder Debris Collector 1
1C SR043 Front Housing for Tool Pod 1
2SH235
Modular Sponge Tray Holder (includes RS200 round cleaning sponge)
1
2A RS200 Round Cleaning Sponge 1
2B SR1225 Sponge Tray 1
2C SR251 Rubber Feet (Set of 4) 2.50 set
3SR367 Phillips Flat Head Screw 1
4SR784 Single Dovetail Track 1
5SR772 Phillips Flat Head Screw 1
6SR1200 Housing for Soldering Station 1
7SR1420 Front Panel Label 1
8SR1226 Front Panel Mount Light Pipe 1
9SR1202 Switch Button Lens Ring 1
10 SR1203 Round Chrome Switch Cap 1
11 SR1205 Dial Face Lens Cover 1
12 SR1204 Black Control Knob 1
13 SR1208 Silicone O-Ring 1
14 SR1207 Ring for Tool Cord Bushing Lens 1
15 SR1206 Tool Cord Bushing Lens 1
16 SR1224 Locking PCB Support 1
17 SR1223 Circuit Board Assembly 1
18* SR1211 5K Wire-Wound Panel Pot 1
19 SR1210 Background Washer for Dial Face 1
20 SR1209 Dial Face Lens 1
21 SR1212 Base Post Enclosure 1
* Included when ordering circuit board assembly

ITEM
NO.
PART NO.
DESCRIPTION
QTY
NEEDED
22 SR1221 Power Cord Assembly 1
23 SR1222 Power Cord Bushing Lens 1
24 SR432 3 Circuit Housing Connector (Set of 3) .3 set
25 SR495 Female Fully Insulated Connector (Set of 5) .4 set
26 SR415 Terminal Crimp (Set of 10) .3 set
27 SR1213 4 Circuit Housing Connector 1
28 SR445 Black Wire .16ft
29 SR1214 Cable Tie 2
30 SR059 Tool Cord 1
31* SR575 High Performance Soldering Tool, Complete Assembly 1
31A SR240 O-Ring 1
31B SR525 Static-Safe Silicone Black Hose .43ft
31C SR579 Handle 1
31D SR058 Strain Relief 1
31E SR574 High Performance Hollow Heater Assembly (includes Shrink
Sleeving) 1
31F SR001 O-Ring 1
31G XP375 LONER Extra Performance Spade Soldering Tip 1
31H HPS82 Retaining Sleeve 1
31I SR881 Teflon Washer 1
31J SR063 Vinyl Sleeve 1
31K SR1421 Threaded Collar 1
32 SR1216 Clear Lens Base Cover 1
33 SR1217 Hex Screw 1
34 SR1220 3 Terminal Ground Lug 1
35 SR1218 Metal Base 1
36 SR1219 Flat Head Screw 1
971e
Spare Parts List Cont’d.
* Also included are items 30,29,28,27,26,15,14, and 13.

Specifications
©Copyright 2015 by EDSYN®, Inc. All Rights Reserved
Designed Patented & Assembled in U.S.A.
Warranty
Edsyn stands behind its products. We warranty that new tools will be free from defects for
18 months from the date of purchase. During this time period Edsyn will repair or, at its
option, replace the tool at no charge. This warranty does not include tips and accessories.
Any tool that appears to have been deliberately abused, altered, or destroyed is not
covered by this warranty.
Technical Support
Contact our Customer Service for assistance related to the purchase of this product or
recommendations on a challenge that you may encounter. There are many replacement
parts that are available to keep your tool in top condition. To speak to someone in
Customer Service, call 818-989-2324.
No part of this publication, including individual icons, may be reproduced or utilized in any form
or by any means without the written permission of EDSYN®, Inc.
Power Requirements 120V, 60Hz
Power Rating 15W - 220W
Heater Rating 120V, 95W
Temperature Range 400°F-800°F/205°C-427°C
Temperature Regulations ±6°F/±3°C
Leakage/Resistance < 2mV/< 2 ohms
Tip-to-Ground Voltage
Overall Dimension 4.11”W x 6½”H x 4”D
104 mm x 166mm x 102 mm
Weight 2.12bs (.96 kg)
Design, color, weight, and material subject to change without notice. Components from other designs
may be used with information pertaining to it, but not applicable to another use.
Labels and instructions will supersede this information.
.
.
Phone: [phone]
Email: [email protected]
FAX: [phone]
Internet: www.edsyn.com
Form. 971e
Address: 15958 Arminta St, Van Nuys, CA 91406
®