Edsyn CL1080 LONER User manual

• 120V, 60Hz, 70W, 5 Oz (142 gm)
• TEMP. RANGE: 400°F - 800°F (205°C - 427°C)
• TEMP. REGULATION: ±6°F (±3°C)
• TIP TO GROUND LEAKAGE: < 2MV
• TIP TO GROUND RESISTANCE: < 2 OHMS
• COMPLIES WITH DOD-STD-2000-1B, MIL-
STD-2000A and ESD SPEC. DOD-STD 1868,
DOD-HDBK-263
LISTED made
in
U S A
935 Soldering Station
includes CL1080 , PD528 and PS536
Sponge Holder
Power Switch
930 Soldering Station
includes CL1080 and IP329
WICK AND SOLDER SUPPLIES SOLD
SEPARATELY
PD528 Tool Holder
not included with PS536
Sponge Holder
IP329
Tool Base
PS536
Power Supply
TIP CARE
1. Plug-in Tool. Set to desired temperature. (Blinking lamp means
set temperature is reached.)
2. TIN the Tip (apply solder) before soldering.
3. Do not rub, bend or file Tip.
4. Always clean the Tip by wiping it against the saturated sponge,
then re-tin.
5. ALWAYS RE-TIN THE TIP BEFORE AND AFTER USING.
Temp. Regulation
Temp. Control
CL1080 LONER
®
Temperature Controlled
SOLDERING INSTRUMENT
120 VAC
Receptacle
RS372
Retaining Sleeve
Hollow Heater
Soldering Tip
Burn Resistant

CHANGING TIP
RS372
soldering tip
1. MAKE SURE YOUR TOOL IS
COOL!
2. Turn RS372 counter-
clockwise to remove.
3. Remove old Soldering Tip.
4. Insert new Tip.
5. Install RS372. (should be
"finger" tight only.)
SOLDERING TIPS
Iron Plated for long life•Nickel and
Chrome Plated for optimum heat transfer
CONTACT EDSYN FOR MORE SELECTIONS b
a
ab
Large and heavy tip for
heavy duty soldering.
Fine point tip for SMD
soldering.
.03 (0.8 mm) .48 (12.2 mm)
.06 (1.5 mm) .48 (12.2 mm)
.02 (0.5 mm) 1.13 (28.8 mm)
.07 (2.0 mm) .93 (23.6 mm)
.03 (0.8 mm) .48 (12.2 mm)
.10 (2.5 mm) .74 (18.8 mm)
.06 (1.5 mm) 1.21 (30.7 mm)
.04 (1.0 mm) 1.21 (30.7 mm)
.20 (4.9 mm) .93 (23.6 mm)
.32 (8.3 mm) .97 (21.1 mm)
LT374 Standard Probe
LT375 Standard Spade
LT392 Extra-Long Needle Point
LT394 Extra-Long Spade
LT446 SMD Probe
LT337BC Heavy Duty Terminal Spade
LT223BC Heavy Duty Fine Spade
LT222BC Extra long Needle Point
LT153BH Jumbo Spade
LT155BH Jumbo Angle Spade
SET-UP & REQUIRED ACCESSORIES FOR HEAVY DUTY AND JUMBO TIPS
Apply AN112 or
AN122* Anti-Seize
CompoundtoHeater
and area of Tip con-
tact.
"BC" HEAVY DUTY TIP
AC735 TA350 JUMBO TIP RS351
RS271
*AN122 Anti-Seize Compound comes in
syringe dispenser.
To replace Pod, press Release Tab
and slide out Pod.
pull
PD528
LN230
SH230-1
CAUTION:
Over-fillingcancausethermalshocktothetipor
heating element during tip cleaning.
RS243
RS199
• Replace RS199 Cleaning Sponge
1. Fill water only up to the top of the RS243 Leveling Pad.
2. Depress RS199 to moisten it completely.
• Replace SC581 Solder Collector
1. Hold the Housing firm and turn Cap counter-clockwise
and pull it away from the Housing.
2. Remove used SC581 and replace with a new one.
3. Reassemble Pod with TOP of the Cap in proper position.
MAINTENANCE
SC581 SR043
Front Housing
SR042
Thermal Housing
press

TEMPERATURE CALIBRATION
AIR MOVEMENT WILL AFFECT THE TEMPERATURE READING.
WORK IN AN AREA WHERE THIS IS MINIMUM.
1. Use the DS299S to remove the temperature control knob. Turn Temp. Control (A) so arrow
points to cord.
2. Use the SRW01 to pull out heater assembly, PCB & power cord from handle. Leave
enough power cord slack to install SRF30.
3. Place heater assembly, PCB & power cord inside SRF30. Install tip that is clean and well
tinned.
4. With the use of the MS412 Temperature Caliration System. Follow set-up shown below.
5. Plug in tool and by using the Pot Adjustment Tool supplied, turn Temp. Control (A) to
"solder-melt" temperature.
6. Apply a small amount of solder on the Tip, just enough to form a solder bead on top of
the Tip. Place the center of the thermocouple wire of the on top of the solder bead.
7. Again, apply a small amount of solder on the center of the cross wire, just enough to
embed the center.
8. Turn Temp. Control (A) fully clockwise. Adjust Calibration Pot (B) until reading stabilizes at
800°F.
9. Assemble unit in original handle.
10. Before installing the Temp. Control Knob, peel-off pointer label from the Knob.
11. Using same MS412 set-up, install and adjust Temp. Control Knob so Meter will read desired
temperature.
12. Attach new pointer label in accordance with the reading of the Meter.
Calibration Pot (B)
SRF30
original handle
Temp. Control (A)
Tools Needed
•SRW01
•DS299S
•SRF30
•MS412
•Pot Adjustment Tool
SRW01
DS299S
MS412 Temperature
Calibration System
SDS100
SRF30
FX635
TI680 Meter
Pot Adjustment Tool
POINTER LABEL

© Copyright EDSYN,Inc.1998
TIP CLEANING To maintain proper Tip to Ground resistance.
1. Remove Tip from Heater Assembly.
2. Using a ST707 Soldering Tool Maintenance Brush, clean Tip and
Heater Barrel at surfaces shown.
clean these areas
gap
3. InstallthetipandtightenRS372RetainingSleeve.
Take note of the gap to ensure proper fitting.
Ifthereis nogap,tryreplacingtheRS372Retaining
Sleeve.
1
9
3
4
5
2a
2b 2
10
7
8
6
11
12
1LT375 LONER® Standard Spade Soldering Tip 1
2RS372 Retaining Sleeve Assembly(RS382 & RB386) 1
2a RS382 Retaining Sleeve 1
2b RB386 Retaining Bushing 1
3SR070 120 V Hollow Heater Assembly 1
4SR081 Vinyl Finger Grip for Retaining Collar. 1
5RC334 Threaded Retaining Collar for Heater Assy. 1
6SR028 Power Cord, 3-Prong, 120 VAC 1
7SR029 Boot for Power Cord 1
8SR030 Clear Handle for Model 930 1
9SR031 Knob, Temperature Control for Clear Handle 1
10 SR111 Logo, Pointer, 3/8" Dia. Self Adhesive 1
11 SR032 Cord Strain Relief 1
12 SR033 Circuit Board, Model 930 1
ITEM
NO. DESCRIPTION
PART NO.QTY
Disassembly of this
Toolwillrequirethe
use of SRW01
Heater Removal
Tool.
CL1080 LONER® Soldering Instrument Spare Parts List
FORM 380 Rev F
15958 ARMINTA ST. VAN NUYS, CA 91406-1896
PHONE: [phone] FAX (sales): 818.997.0895
Email: [email protected] Internet: www.edsyn.com