Emerson Fisher 122A Series User manual

Type 122A
D100263X012
January 2016
Instruction Manual
Form 2279
www.fisherregulators.com
Type 122A Three-Way Switching Valve
!
WARNING
Failure to follow these instructions or
to properly install and maintain this
equipment could result in an explosion,
re and/or chemical contamination
causing property damage and personal
injury or death.
Fisher®switching valves must be
installed, operated and maintained
in accordance with federal,
state and local codes, rules and
regulations and Emerson Process
Management Regulator Technologies,
Inc. instructions.
If the switching valve vents gas or a
leak develops in the system, service
to the unit may be required. Failure
to correct trouble could result in a
hazardous condition.
Installation, operation and maintenance
procedures performed by unqualied
personnel may result in improper
adjustment and unsafe operation. Either
condition may result in equipment
damage or personal injury. Only
qualied personnel shall install, operate
and maintain the Type 122A three-way
switching valve.
Introduction
Scope of the Manual
This Instruction Manual includes installation,
adjustment, maintenance and parts ordering
information for the Type 122A three-way
switching valve.
Description
The Type 122A three-way switching valve (see
Figure 1) is a high-capacity, economical three-way
pneumatic switching valve for on-off applications. This
valve can be used for diverging or converging gaseous
service, diverging liquid service with gas-loaded liquids
and converging liquid service. Six spring ranges are
available for control pressures from 3 to 150 psig /
0.21 to 10.3 bar.
Figure 1. Type 122A Three-Way Switching Valve
W3141-1

Type 122A
2
Specications
The Specications section lists the specications for Type 122A three-way switching valve. Factory specication is
stamped on the nameplate fastened on the valve at the factory.
Table 1. Set Pressure Ranges
SET PRESSURE RANGES
PRESSURE BUILD-UP
ABOVE SETPOINT
REQUIRED FOR
FULL STROKE
SPRING
WIRE DIAMETER
SPRING
FREE LENGTH SPRING PART
NUMBER
SPRING
COLOR
psig bar psi bar In. mm In. mm
3 to 15
5 to 20
5 to 35
0.21 to 1.0
0.35 to 1.4
0.35 to 2.4
10
13.5
22
0.69
0.93
1.5
0.168
0.187
0.218
4.27
4.75
5.54
2.94
2.81
2.50
74.6
71.4
63.5
1D892327022
1D751527022
1D665927022
Red
Cadmium
Blue
30 to 60
40 to 100
60 to 150
2.1 to 4.1
2.8 to 6.9
4.1 to 10.3
30
54
66
2.1
3.7
4.6
0.234
0.283
0.240
5.94
7.19
6.10
2.57
2.31
2.63
65.2
58.7
66.8
1D7455T0012
1E543627142
1P901327142
Green
Yellow
Brown
Maximum Inlet Pressure(1)
150 psig / 10.3 bar
Set Pressure Ranges(1)
See Table 1
Maximum Control Pressure to Diaphragm(1)
150 psig / 10.3 bar
Temperature Capabilities(1)
-20 to 150°F / -29 to 66°C
Flow Coefcients
Cg
(2)
Connection A to B: 138
Connection A to C: 131
C1
Connection A to B: 28.0
Connection A to C: 32.5
Control Connection
1/4 NPT
Approximate Weight
5 lbs / 2.3 kg
1. The pressure/temperature limits in this Instruction Manual and any applicable standard or code limitation should not be exceeded.
2. At an inlet pressure of 25 psig / 1.7 bar and with full pressure drop across the body.
Principle of Operation
Refer to Figure 2. The ow through the Type 122A valve
is normally from port A to C, with the spring force holding
the valve plug down on port B (diverging service).
As the pressure under the diaphragm is increased
through port D, it acts against the force of the spring.
When the control pressure overcomes the force of
the spring, the valve begins to stroke, opening port B.
Once the pressure under the diaphragm reaches
setpoint plus build-up, the valve completes its stroke
and the port C seat ring is closed. The valve will only
fully stroke when build-up above setpoint is achieved.
The point at which the valve completes its stroke
and the pressure change necessary to do this are
dependent on the spring rate and the set point
chosen. The set pressure is easily changed by
adjusting the screw at the top of the valve.

Type 122A
3
Figure 2. Type 122A Three-Way Switching Valve Operational Schematic
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
A2606
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
ADJUSTING SCREW
UPPER VALVE SEAT
LOWER VALVE SEAT
DIAPHRAGM
SPRING
STEM
PORT D
PORT A PORT C
PORT B
VALVE

Type 122A
4
Installation
!
WARNING
To avoid personal injury or equipment
damage caused by bursting of
pressure-retaining parts or explosion
of accumulated gas, do not exceed
the pressure or temperature limits
in Specications and do not use the
Type 122A valve for installations where
water hammer can be experienced.
1. The switching valve may be installed in any
position. Position the vent (key 29, Figure 3) so
that the vent opening is facing downward. Protect
the vent opening against the entrance of moisture
or any other material that could plug the vent.
2. Apply pipe compound to external pipeline threads.
Connect piping to the body connections.
3. Connect the control pressure line to the 1/4 NPT
connection in the lower diaphragm case.
Overpressure Protection
Type 122A three-way switching valves have
maximum outlet pressure ratings that are lower than
their maximum inlet pressure ratings. A pressure-
relieving or pressure-limiting device is needed if inlet
pressure can exceed the maximum outlet pressure
rating. Overpressuring any portion of a switching
valve or associated equipment may cause leakage,
parts damage or personal injury due to bursting of
pressure-containing parts or explosion of accumulated
gas. Switching valve operation within ratings does
not preclude the possibility of damage from external
sources or from debris in the pipeline. A switching
valve should be inspected for damage periodically and
after any overpressure condition.
Startup and Adjustment
Key numbers is referenced in Figure 3.
1. With proper installation completed and
downstream equipment properly adjusted, slowly
open the upstream and downstream shutoff valve
(when used) while using pressure gauges to
monitor pressure.
!
WARNING
To avoid personal injury, property
damage or equipment damage caused
by bursting of pressure containing
parts or explosion of accumulated
gas, never adjust the control spring
to produce an outlet pressure higher
than the upper limit of the outlet
pressure range for that particular
spring. If the desired outlet pressure
is not within the range of the control
spring, install a spring of the proper
range according to the diaphragm parts
maintenance procedure.
2. Refer to the nameplate (key 25, Figure 3) for
the spring range. To change the spring setting,
loosen the locknut (key 30, Figure 3) and rotate
the adjusting screw (key 7, Figure 3). Rotating
the adjusting screw clockwise into the spring
case (key 1, Figure 3) increases the control
pressure at which the valve switches. Rotating
the adjusting screw counterclockwise decreases
the switching pressure.
Maintenance
Parts are subject to normal wear and must be
inspected and replaced periodically. The frequency of
parts inspection and replacement depends upon the
severity of service conditions.
Instructions are given below for complete disassembly
and assembly. Disassemble the valve only as far as
needed. Then, begin the “Assembly” procedure at the
appropriate step.
Key numbers used in these procedures are shown
in Figure 3.
!
WARNING
To avoid personal injury and equipment
damage caused by sudden release
of process pressure or uncontrolled
process uid, isolate the valve from all
pressure and release all pressure from
the valve body and diaphragm casing
before attempting maintenance.

Type 122A
5
Disassembly
1. Loosen the locknut (key 30). Rotate the adjusting
screw (key 7) counterclockwise until all compression
has been relieved from the spring (key 3).
2. Disconnect piping from the bottom connector
(key 36). Unscrew and remove the bottom connector.
3. To remove the lower seat ring (key 37), insert a
hexagonal bar into the seat ring hole and use the bar
to unscrew the seat ring. The hexagonal hole in the
seat ring is 7/16 in. / 11 mm across the ats.
4. Unscrew and remove the spring case cap screws
and nuts (keys 26 and 4). Remove the spring case,
upper spring seat and spring (keys 1, 31 and 3).
5. Unscrew the hex nuts (key 4) from the stem
(key 5). Remove the spring guide, diaphragm
head, diaphragm, O-ring, back-up ring and
washer (keys 6, 8, 9, 12, 13 and 10).
6. Unscrew the remaining hex nuts from the stem
and pull the disk holder assembly (key 22) and
attached stem out through the bottom opening.
7. Remove the disk holder from the stem.
8. Disconnect the control line from the diaphragm
case (key 2). Unscrew the union nut (key 19) and
remove the diaphragm case, snap ring (key 20)
and body gasket (key 21) from the body (key 23).
9. Unscrew the self-tapping screws (key 16) from
each end of the diaphragm case. Remove the
washers and guide bushings (keys 14 and 15).
10. Remove the O-ring and back-up rings (keys 12
and 13) from the diaphragm end of the diaphragm
case and remove the felt washers, at washer,
O-ring and back-up rings (keys 18, 17, 12 and 13)
from the valve end of the diaphragm casing.
11. Use a thin-wall socket wrench to remove the upper
seat ring (key 24).
Assembly
1. Screw the upper seat ring (key 24) into the body
(key 23).
2. Install the back-up rings and O-rings (keys 13
and 12) into each end of the diaphragm case
(key 2).
3. Install the washer (key 17) and three felt washers
(key 18) into the valve end of the diaphragm case.
Replace the guide bushings (key 15) in each end
of the diaphragm casing. Carefully insert the stem
(key 5) through the diaphragm casing to be sure the
parts are aligned. Attach the washers (key 14) with
self-tapping screws (key 16). Remove the stem.
4. Replace the body gasket and snap ring (keys 21
and 20). Secure the diaphragm case to the body
with the union nut (key 19).
5. Coat the threads on the valve end of the stem
with high strength threadlocker. Attach the disk
holder assembly (key 22) to the stem. Carefully
install the stem through the opening of the body.
6. Screw two hex lock nuts onto the stem. Install
the back-up ring, washer, O-ring, diaphragm,
diaphragm head and spring guide (keys 13, 10, 12,
9, 8 and 6). Secure with two hex lock nuts (key 4).
7. Set the spring and spring seat (keys 3 and 31)
onto the spring guide. Attach the spring case with
cap screws in a crisscross pattern.
8. Screw the lower seat ring (key 37) into the bottom
connector (key 36). Install the bottom connector
into the body.
9. Re-connect piping to the bottom connector and to
the control connection in the diaphragm casing.
10. Adjust the spring by following the
“Adjustment” instructions.
Parts Ordering
When corresponding with your local Sales Ofce
about this valve, mention the serial number and
all other data stamped on the nameplate. When
ordering replacement parts, also state the complete
11-character part number of each part required as
found in the following parts list.

Type 122A
6
Parts List
Key Description Part Number
1 Spring Case,
Aluminum 2P901508012
2 Lower Diaphragm Case,
Cast iron 2L918419012
3 Spring See Table 1
4 Hex Nut, Plated steel
(12 required) 1A3915X0022
5* Stem, 316 Stainless steel 1R177435162
6 Spring Guide,
Plated steel 1D666625072
7 Adjusting Screw,
Plated steel 1D995448702
8 Diaphragm Plate,
Plated steel 1D666428982
9* Diaphragm,
Neoprene (CR) 1D666302102
10 Washer, Plated steel 1D716228982
12* O-ring, Nitrile (NBR)
(3 required) 1E472706992
13* Back-up Ring, Leather
(5 required) 14B0155X012
14 Retaining Washer, Stainless steel
(2 required) 1K786935022
15* Guide Bushing, Iron
(2 required) 1K787021052
16 Self-Tapping Screw, Plated steel
(4 required) 1J336928982
17 Washer, Stainless steel 1K787135022
18* Washer, Neoprene (CR)/Felt
(3 required) 1K787206992
19 Union Nut,
Ductile iron 1E471119062
*Recommended spare parts
20 Snap Ring, Plated steel 1A832648722
21 Body Gasket,
Composition 1A832504032
22* Disk Holder Assembly
Aluminum/Nitrile (NBR) 1R1772000A2
Stainless steel/Nitrile (NBR) 1R1772X00A2
Stainless steel/Fluorocarbon (FKM) 1R1772X0032
23 Body, Cast iron
3/4 NPT 1D3124X0022
1 NPT 1D3125X0022
WCC Steel
3/4 NPT 1E162622012
1 NPT 1K886222012
24* Upper Valve Seat
Aluminum 1B810309012
Stainless steel 1B8103X0012
25 Name Plate - - - - - - - - - - -
26 Cap Screw, Plated steel
(8 required) 1B720924052
28 Drive Screw, Plated steel
(4 required) 1E501728982
29 Vent Assembly EMY602X1-A12
30 Locknut, Zinc-plated steel 1D667728982
31 Upper Spring Seat, Plated steel 1D667125072
36 Bottom Flange, Plated steel 1R177524092
37* Lower Valve Seat
Aluminum 1R177309012
Stainless steel 1R1773X00A2
WCC Steel
3/4 NPT 1E162622012
1 NPT 1K886222012
Key Description Part Number

Type 122A
7
Figure 3. Type 122A Three-Way Switching Valve Assembly
20A9801-A
7
1
3
5
29
9
12
10
13
15
2
19
C
A
B
24
37 36
23
22
18
21
17
13
12
14
16
4
26
8
6
4
25
28
31
30
20

Type 122A
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products at any time without notice.
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maintenance of any Emerson Process Management Regulator Technologies, Inc. product remains solely with the purchaser.
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