Emerson Yarway User manual

YARWAY HARDSEAT AND SEATLESS TANDEM BLOW-OFF VALVE SERVICE AND
OPERATION MANUAL
How to operate and service hardseat and seatless unit tandem blow-off valves
The hardseat inlet valve is mounted in a one
piece forget steel block body with the seatless
discharge valve. The valve has a cone seat and
disc design with a metal-to metal seat. The
beveled end of the disc has wearing surfaces.
This 600 psig valve has a lip on the end of the
disc which checks wire drawing and protects
bearing faces against the cutting action of
blow-down.
The seatless valve is a sliding-plunger type.
When open (plunger raised), blow-down
discharges through ports in the lower gland
and plunger. The slotted plunger head slides
on guides in the valve yoke, preventing turning
of the plunger. When the valve is closed, the
shoulder of the plunger contacts with the upper
gland, forcing it down and compressing the
packings above and below the port as the wheel
is tightened.
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OPERATION
This valve is designed so that the blowing valve,
nearest to the boiler, will have flow entering
below the seat. The blowing valve, installed
next to the boiler, should be opened last and
closed first; the sealing valve, furthest from the
boiler, should be opened first, closed last. Both
valves partly opened. Close the seatless valve
with a hard final turn of the hand-wheel to get
the full benefit from automatic tightening of the
packing.
CARE OF VALVES
Since these valves are typically used in severe
service applications (e.g. boiler blow-down
service, boiler drain service) they sould be
included in a regular preventive maintenance
program. It is recommended that valves
operated on a daily basis (blow-down) be
serviced at least every six (6) months. In
frequently operated valves should be serviced
every twelve (12) to eighteen (18) months.
INSPECTION
Valves should be examined externally and
internally. External examination involves
opening the valve closest to the boiler keeping
the sealing valve closed. The complete external
pressure boundary should be examined
thoroughly for leaks. Subsequently, after the
boiler is shut down, the inner valve (i.e.body and
trim) should be examined for any deterioration.
Chapter 11 of the second edition of the
Instrument Society of America´s Control
Valve Handbook is recommended as a good
source for information on valve maintenance
and reconditioning practices.
LUBRICATION
Keep both valves well lubricated. A fitting
(2A) is provided on the seatless valve yoke for
lubricating the ball thrust bearing (11) and the
stem collar. Both areas should be lubricated
every six months. This fitting is compatible with
an Alemite No. 7585 gun. A high temperature
grease equivalent to Texaco Regal AFB2
should be used. Stem threads should be kept
well lubricated Antiseize compound similar to
Never-Seez NS165 should be used.
WARNING
Hot discharge from this product may cause severe
burns. Discharge must be piped away or directed
so that persons in the vicinity are not endangered.
This product must be isolated, vented and cool to
the touch before repairing or inspecting.

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YARWAY HARDSEAT AND SEATLESS TANDEM BLOW-OFF VALVE SERVICE AND
OPERATION MANUAL
HARDSEAT VALVE
For cleaning, all internal parts of the hardseat
valve may be removed without disconnecting
the body from the line. If the inside of the valve
must be cleaned, or if a foreign body lodged in
the valve prevents proper seating of the disc,
disassemble as follows:
(1) loosen the gland flange and remove the split
gland bushing
(2) turn the handwheel past its full open position
to jack the packing and stuffing box
(3) break the tack weld on the yoke bushing and
back out this bushing
(4) remove the internal parts through the top of
the yoke.
When the valve is reassembled, the yoke must
be tack welded in place to prevent accidental
loosening of the bushing while the valve is in
service. It is also advisable to keep the disc
clear of the seat during reassembly of the yoke
bushing.
SEATLESS VALVE
Item Description
1Body assembly
2Yoke
2A Lubrication fitting
3Lower packing ring assembly
4Upper packing ring assembly
5Lower gland
6Upper gland
8Plunger assembly
9Stem
11 Ball thrust bearing
12 Handwheel
13 Stop screw
13A Stop screw gasket
14 Springs
15 Yoke studs
15A Yoke stud nuts (4 per set)
HARDSEAT SEAT VALVE
Item Description
1Body assembly
19 Gland
20 Disc
21 Split gland bushing
22 Disc nut
23 Stuffing box bushing
24 Yoke bushing
25 Stem
26 Gland bolts
27 Handwheel
28 Packing
31 Disc insert
SEATLESS VALVE
Packing ring adjustment yoke nuts (15A) should
be tightened at regular intervals. The yoke
springs (14) will maintain a constant load on the
packing, but the packing rings will relax slightly
during use and an adjustment may be required.
To adjust the packing, back the plunger off
slightly by turning the handwheel (do not allow
flow to occur) and then tighten the yoke nuts.
¼ to ½ turn should be sufficient. Reseat the
plunger against the upper gland.
NOTE:
If the valve has not been operated for a long period,
the packing nuts should be ajusted prior to blowing
down the boiler.
Reseating hardseat valve
A specially designed Yarway reseating tool
cuts a new surface on a worn or damaged seat
without removing the unit-tandem valve from
the line. There are cutters of various sizes to
assure that all seats are cut at the proper angle
without lapping the seat and disc. Prices and
complete details are available.
Seatless valve
Hardseat valve

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YARWAY HARDSEAT AND SEATLESS TANDEM BLOW-OFF VALVE SERVICE AND
OPERATION MANUAL
INSTALLATION OF PACKING RINGS
WARNING
This procedure should not be attempted unless all
pressure has been vented from the valve and its
connecting lines, and the temperature of the valve
is at or near ambient.
Remove the stopscrew (13) yoke nuts and springs.
Turn the hand-wheel to open the valve. This will
raise the plunger. Turn the handwheel to close
the valve. This will raise the yoke. Turn the yoke so
that the holes and studs are out of line and turn
the handwheel to open the valve. The plunger is
thus withdrawn from the valve.
Next, remove the glands and the old packing.
This can be done by using a Yarway gland and
packing puller or similar tool (Fig. 3) in the
following manner: Insert the tool until the pawls
engage the ports in the lower gland. Tighten the
nut on the top of the puller to draw out the lower
gland, upper packing and upper gland. The lower
packing can then be removed using a hook tool.
Care should be exercised, however, so that the
lower packing groove is not damage. Install new
packing rings (Fig.4 or 5) glands and stopscrew
in the body and replace the yoke, with the plunger
screwed all the way up on the stem, using the
yoke nuts to pull down the yoke assembly. Next,
place the springs under the nuts and adjust as
previously described.
HARDSEAT SEAT VALVE
ITEM DESCRIPTION
1Bridge plate assembly
2Jack screw
3Spring
4Thrust washer
5Nut 1¼ hex
6Screw (spring mtg.)
SEATLESS VALVE GLAND AND PACKING
PULLER
ITEM DESCRIPTION
946458 Packing puller w/box*
946459-01 1, 1¼ Head assembly
946459-02 1½ Head assembly
946459-03 2 Head assembly
946459-04 2½ Head assembly
NOTE:
* Use for all size seatless BO valves. In addition order
appropriate size head assembly
FIGURE 3
Seatless blow-off valve and gland packing
puller assembly
FIGURE 5
With support ring
FIGURE 4
Without support ring
Upper gland
Upper packing backup ring
Upper packing ring
Valve inlet
Plunger
Lower gland
Support ring
Lower packing ring
Upper gland
Upper packing backup ring
Upper packing ring
Valve inlet
Plunger
Valve body
Upper gland
Lower gland
A
A
Upper packing
Lower packing
Lower gland
Lower packing ring
Note: chisel marks on
head give indication of
direction of pawls when
inside valve body
Edge of hole peened to
hold pin in place
Head assembly interchange head assembly available
for either 1”, 1¼”, 1½”, 2” or 2½”valves. order size or
sizes required.
Head assembly fits all types of Yarway seatless
valves in size specified

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6977, 78 1-2-1 -3-5-0 3-6-3 4-8-4
6981, 83 2-3-0 -3-5-0 4-6-5 4-6-5
T3947,48 3-5-0 3-5-0 3-5-0 3-6-3 4-8-4
RESEATING TOOLS FOR HARDSEAT UNIT
TANDEM VALVES
DESCRIPTION ITEM NO. PART NO.
Tool holder
with carrying
case
1
2
3
4
5
6
929128-01
929128-02
929128-03
929128-04
929128-05
929128-06
Cutting head
2
3
5
6
8
929350-02
929350-03
929350-05
929350-06
929350-08
Tool adapter
1
3
4
5
927037
927035
927040
927167
SELECTOR TABLE
FIGURE
NO.
VALVE SIZE NPS
1" 1¼"1½" 2" 2½"
First number indicates tool holder number,
second number indicates cutting head number,
third number indicates adapter number.
If the adapter is not required the number will
be zero.
YARWAY HARDSEAT AND SEATLESS TANDEM BLOW-OFF VALVE SERVICE AND
OPERATION MANUAL
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