Emerson Rosemount 3051 User manual

Reference Manual
00809-0100-4007, Rev BB
August 2019
Rosemount™ 3051 Pressure Transmitter
with 4-20 mA HART® Revision 5 and 7 Selectable Protocol

Rosemount™ 3051 Pressure Transmitter safety information
NOTICE
Read this manual before working with the product. For personal and system safety and for optimum product performance, make
sure you thoroughly understand the contents before installing, using, or maintaining this product.
For technical assistance, contacts are listed below:
Customer Central (Technical support, quoting, and order-related questions.)
•United States: 1-800-999-9307 (7:00 am to 7:00 pm Central Time)
•Asia Pacific: 65 777 8211
•Europe/Middle East/Africa: 49 (8153) 9390
North American Response Center (Equipment service needs.): 1-800-654-7768 (24 hours - includes Canada)
Outside of these areas, contact your local Emerson™ representative.
WARNING
Explosions
Explosions could result in death or serious injury.
In an explosion-proof/flameproof installation, do not remove the transmitter covers when power is applied to the unit.
Installation of device in an explosive environment must be in accordance with appropriate local, national, and international
standards, codes, and practices. Review the Product Certifications section of the Rosemount 3051 Product Data Sheet for
any restrictions associated with a safe installation.
Before connecting a handheld communicator in an explosive atmosphere, ensure the instruments are installed in
accordance with intrinsically safe or non-incendive field wiring practices.
WARNING
Process leaks
Process leaks may cause harm or result in death.
Install and tighten process connectors before applying pressure.
Do not attempt to loosen or remove flange bolts while the transmitter is in service.
WARNING
Electrical shock
Electrical shock can result in death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.
WARNING
Replacement equipment
Replacement equipment or spare parts not approved by Emerson for use as spare parts could reduce the pressure retaining
capabilities of the transmitter and may render the instrument dangerous.
Use only bolts supplied or sold by Emerson as spare parts.
2

WARNING
Improper assembly
Improper assembly of manifolds to traditional flange can damage sensor module.
For safe assembly of manifold to traditional flange, bolts must break back plane of flange web (i.e., bolt hole) but must not
contact sensor module housing.
Severe changes in the electrical loop may inhibit HART® Communication or the ability to reach alarm values. Therefore,
Rosemount™ absolutely cannot warrant or guarantee that the correct Failure alarm level (High or Low) can be read by the
host system at the time of annunciation.
WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users’ equipment. This
could be intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical
access by unauthorized personnel to protect end users’ assets. This is true for all systems used within the facility.
CAUTION
Nuclear applications
The products described in this document are not designed for nuclear-qualified applications. Using non-nuclear qualified
products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Emerson Sales Representative.
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4

Contents
Chapter 1 Introduction.................................................................................................................. 7
1.1 Using this manual.............................................................................................................................7
1.2 Models covered................................................................................................................................ 7
1.3 Product recycling/disposal................................................................................................................8
Chapter 2 Configuration................................................................................................................ 9
2.1 Overview.......................................................................................................................................... 9
2.2 Safety messages...............................................................................................................................9
2.3 System readiness............................................................................................................................10
2.4 Configuration basics.......................................................................................................................11
2.5 Setting the loop to manual............................................................................................................. 14
2.6 Verify configuration........................................................................................................................15
2.7 Basic setup of the transmitter.........................................................................................................16
2.8 Configuring the LCD display........................................................................................................... 25
2.9 Detailed transmitter setup............................................................................................................. 26
2.10 Configuring transmitter diagnostics............................................................................................. 33
2.11 Performing transmitter tests........................................................................................................ 37
2.12 Configuring burst mode............................................................................................................... 39
2.13 Establishing multidrop communication........................................................................................41
Chapter 3 Hardware installation.................................................................................................. 45
3.1 Overview........................................................................................................................................ 45
3.2 Safety messages.............................................................................................................................45
3.3 Considerations............................................................................................................................... 46
3.4 Installation procedures................................................................................................................... 48
Chapter 4 Electrical installation....................................................................................................69
4.1 Overview........................................................................................................................................ 69
4.2 Safety messages.............................................................................................................................69
4.3 LCD display.....................................................................................................................................70
4.4 Configuring transmitter security.....................................................................................................71
4.5 Set transmitter alarm..................................................................................................................... 75
4.6 Electrical considerations................................................................................................................. 76
Chapter 5 Operation and maintenance.........................................................................................83
5.1 Overview........................................................................................................................................ 83
5.2 Safety messages.............................................................................................................................83
5.3 Recommended calibration tasks.....................................................................................................84
5.4 Calibration overview.......................................................................................................................85
5.5 Trim the pressure signal................................................................................................................. 89
5.6 Trim the analog output...................................................................................................................93
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5.7 Switching HART® revision............................................................................................................... 98
Chapter 6 Troubleshooting........................................................................................................ 101
6.1 Overview...................................................................................................................................... 101
6.2 Safety messages...........................................................................................................................101
6.3 Troubleshooting for 4-20 mA output............................................................................................102
6.4 Diagnostic messages....................................................................................................................103
6.5 Disassembly procedures...............................................................................................................109
6.6 Reassemble.................................................................................................................................. 111
6.7 Service support............................................................................................................................ 114
Chapter 7 Safety Instrumented Systems (SIS) requirements....................................................... 117
7.1 Identify Rosemount™ 3051 safety certification............................................................................. 117
7.2 Installation in SIS applications.......................................................................................................117
7.3 Configuring in SIS applications..................................................................................................... 118
7.4 SIS operation and maintenance.................................................................................................... 119
7.5 Inspection.................................................................................................................................... 121
Appendix A Reference data........................................................................................................... 123
A.1 Ordering information, specifications, and drawings..................................................................... 123
A.2 Product certifications................................................................................................................... 123
Appendix B Field Communicator menu trees and fast keys............................................................125
B.1 Field Communicator menu trees.................................................................................................. 125
B.2 Field Communicator Fast Keys......................................................................................................129
Appendix C Local Operator Interface (LOI).................................................................................... 131
C.1 LOI menu tree.............................................................................................................................. 131
C.2 LOI menu tree - extended menu................................................................................................... 132
C.3 Enter numbers in the LOI.............................................................................................................. 133
C.4 Enter text in the LOI......................................................................................................................134
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1 Introduction
1.1 Using this manual
The sections in this manual provide information on installing, operating, and maintaining
the Rosemount™ 3051 Pressure Transmitter. The sections are organized as follows:
Configuration provides instruction on commissioning and operating Rosemount 3051
Transmitters. It also includes information on software functions, configuration
parameters, and online variables.
Hardware installation contains mechanical installation instructions and field upgrade
options.
Electrical installation contains electrical installation instructions and field upgrade options.
Operation and maintenance provides detailed information on calibrating and changing
HART® revisions.
Troubleshooting provides troubleshooting techniques for the most common operating
problems.
Safety Instrumented Systems (SIS) requirements provides identification, installation,
configuration, operation and maintenance, and inspection information for Safety
Instrumented Systems.
Reference data provides information on how to access specifications, ordering
information,and dimensional drawings.
Field Communicator menu trees and fast keys provides full menu trees and abbreviated
Fast Key sequences for commissioning tasks.
Local Operator Interface (LOI) provides detailed LOI menu trees.
1.2 Models covered
The following Rosemount™ 3051Transmitters are covered by this manual:
•Rosemount 3051C Coplanar™ Pressure Transmitter
—Measures differential and gage pressure up to 2000 psi (137,9 bar).
—Measures absolute pressure up to 4000 psia (275,8 bar).
•Rosemount 3051T In-Line Pressure Transmitter
—Measures absolute pressure up to 20000 psi (1378,95 bar).
•Rosemount 3051L Liquid Level Transmitter
—Measures level and specific gravity up to 300 psi (20,7 bar).
•Rosemount 3051CF Series Flowmeter
—Measures flow in line sizes from ½-in. (15 mm) to 96-in. (2400 mm).
Note
For transmitter with FOUNDATION™ Fieldbus, see Rosemount 3051 Reference Manual.
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For transmitter with PROFIBUS® PA, see Rosemount 3051 Reference Manual.
1.3 Product recycling/disposal
Consider recycling equipment. Dispose of packaging in accordance with local and national
legislations/regulations.
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2 Configuration
2.1 Overview
This section contains information on commissioning and tasks that should be performed
on the bench prior to installation, as well as tasks performed after installation as described
in Configuring transmitter diagnostics.
This section also provides instructions on configuring with Field Communicator, AMS
Device Manager, and Local Operator Interface (LOI). For convenience, Field Communicator
Fast Key sequences are labeled Fast Keys, and abbreviated LOI menus are provided for each
function below.
Full Field Communicator menu trees and Fast Key sequences are available in Field
Communicator menu trees and fast keys. LOI menu trees are available in Local Operator
Interface (LOI).
2.2 Safety messages
Procedures and instructions in this section may require special precautions to ensure the
safety of the personnel performing the operations.
WARNING
Explosions
Explosions could result in death or serious injury.
Before connecting a handheld communicator in an explosive atmosphere, ensure
that the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
In an explosion-proof/flameproof installation, do not remove the transmitter covers
when power is applied to the unit.
WARNING
Process leaks
Process leaks may cause harm or result in death.
Install and tighten process connectors before applying pressure.
WARNING
Electrical shock
Electrical shock can result in death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be present on
leads can cause electrical shock.
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WARNING
Replacement parts
Replacement equipment or spare parts not approved by Emerson for use as spare parts
could reduce the pressure retaining capabilities of the transmitter and may render the
instrument dangerous.
Use only bolts supplied or sold by Emerson as spare parts.
WARNING
Improper assembly
Improper assembly of manifolds to traditional flange can damage sensor module.
For safe assembly of manifold to traditional flange, bolts must break back plane of
flange web (i.e., bolt hole) but must not contact sensor module housing.
Severe changes in the electrical loop may inhibit HART® communication or the
ability to reach alarm values. Therefore, Rosemount cannot absolutely warrant or
guarantee that the correct Failure alarm level (High or Low) can be read by the host
system at the time of annunciation.
2.3 System readiness
•If using HART®-based control or asset management systems, confirm the HART
capability of such systems prior to commissioning and installation. Not all systems can
communicate with HART Revision 7 devices.
•For instructions on how to change the HART revision of your transmitter, see Switching
HART revision.
2.3.1 Confirm correct device driver
•Verify the latest Device Driver (DD/DTM) is loaded on your systems to ensure proper
communications.
•Download the latest DD at Emerson.com or FieldCommGroup.org.
•In the Browse by Member dropdown menu, select Rosemount™ business unit of
Emerson.
•Select desired product.
•Within Table 2-1, use the HART® Universal Revision and Device Revision numbers to
find the correct Device Driver.
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Rosemount™ 3051 device revisions and drivers
Table 2-1: Rosemount 3051 Device Revisions and Files
Release
date
Device identification Device driver
identification
Review
instructions
Review
functionality
NAMUR
software
revision(1)
NAMUR
hardware
revision(1)
HART
software
revision(2)
HART
universal
revision
Device
revision(3)
Manual
document
number
Change
description
April 2012 1.0xx 1.0xx 01 7 10 00809-0100-40
07
(4)
5 9
January
1998
N/A N/A 178 5 3 00809-0100-40
01
N/A
(1) NAMUR Revision is located on the hardware tag of the device. Differences in level 3 changes, signfied above by xx,
represent minor product changes as defined per NE53. Compatibility and functionality are preserved, and you can use
the product interchangeably.
(2) You can read the HART software revision with a HART capable configuration tool. Value shown is minimum revision
that could correspond to NAMUR Revisions.
(3) Device Driver file names use Device and DD Revision, e.g., 10_01. HART Protocol is designed to enable legacy device
driver revisions to continue to communicate with new HART devices. To access new functionality, you must download
the new Device Driver. Emerson recommends downloading new Device Driver files to ensure full functionality.
(4) HART Revision 5 and 7 selectable, power diagnostics, safety certified, LOI, process alerts, scaled variable, configurable
alarms, expanded engineering units.
2.4 Configuration basics
CAUTION
Transmitter hardware adjustments
Set all transmitter hardware adjustments during commissioning to avoid exposing the
transmitter electronics to the plant environment after installation.
You can configure the Rosemount™ 3051 either before or after installation. To ensure all
transmitter components are in working order prior to installation, configure the
transmitter on the bench using a Field Communicator, AMS™ Device Manager, or LOI.
Verify the Security switch is set in the Unlock position in order to proceed with
configuration. See Figure 4-2 for switch location.
2.4.1 Configuring on the bench
To configure on the bench, you need a power supply and a Field Communicator, AMS
Device Manager, or LOI (option M4). Wire equipment as shown in Figure 2-1 below. To
ensure successful HART® Communication, make sure the resistance between the
transmitter and the power supply is at least 250 Ω. See Power supply for a 4-20 mA HART
for more details. Connect the Field Communicator to the terminals labeled COMM on the
terminal block.
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Figure 2-1: Wiring the Transmitter
A.
B.
A. Vdc supply
B. RL ≥ 250 (necessary for HART Communication only)
2.4.2 Configuration tools
Configure with a Field Communicator
There are two interfaces available with the Field Communicator: Traditional and
Dashboard. All steps using a Field Communicator are described using Dashboard
interfaces.
Figure 2-2 shows the Device Dashboard interface. As stated in System readiness, it is
critical that the latest DD's are loaded into the Field Communicator. Visit
Emerson.com/en-us/support/software-downloads-drivers or FieldCommGroup.org to
download latest DD library.
Field Communicator menu trees and Fast Keys are available in Field Communicator menu
trees and fast keys.
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Figure 2-2: Device Dashboard
SAVE
1. Overview
2. Configure
3. Service Tools
3051 FT 45B
Online
Configure with AMS Device Manager
Full configuration capability with AMS Device Manager requires loading the most current
Device Descriptor (DD) for this device.
Download the latest DD at Emerson.com/en-us/support/software-downloads-drivers or
FieldCommGroup.org.
Note
This manual describes all AMS Device Manager steps using version 11.5.
Configure with the LOI
To order the Rosemount™ 3051 Transmitter with the LOI, select option code M4 when
ordering.
To activate the LOI, push either configuration button. Configuration buttons are located
on the LCD display (must remove housing cover to access) or underneath the top tag of
the transmitter. See Table 2-2 for configuration button functionality and Figure 2-3 for
configuration button location. When using the LOI for configuration, several features
require multiple screens for a successful configuration. Data entered is saved on a screen-
by-screen basis; the LOI indicates this by flashing SAVED on the LCD display each time.
LOI menu trees are available in Local Operator Interface (LOI).
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Figure 2-3: LOI Configuration Buttons
A. Internal configuration buttons
B. External configuration buttons
Table 2-2: LOI Button Operation
Button
Left No Scroll
Right Yes Enter
2.5 Setting the loop to manual
Whenever sending or requesting data that would disrupt the loop or change the output of
the transmitter, set the process application loop to manual control.
WARNING
Explosions
Explosions could result in death or serious injury.
Before connecting a handheld communicator in an explosive atmosphere, ensure the
instruments are installed in accordance with intrinsically safe or non-incendive field
wiring practices.
The Field Communicator, AMS Device Manager, or LOI will prompt you to set the loop to
manual when necessary. The prompt is only a reminder; acknowledging this prompt does
not set the loop to manual. You must set the loop to manual control as a separate
operation.
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2.6 Verify configuration
Emerson recommends that you verify various configuration parameters prior to
installation into the process.
The following sections detail the various parameters for each configuration tool.
Depending on what configuration tool(s) are available, follow the steps listed relevant to
each tool.
2.6.1 Verify configuration with Field Communicator
Review configuration parameters listed in Table 2-3 prior to transmitter installation. Field
Communicator menu trees and fast keys provides a full list of configuration parameters
that can be reviewed or configured using a Field Communicator.
Table 2-3 shows Fast Key sequences for the latest DD. For Fast Key sequences for legacy
DDs, contact your local Emerson representative.
From the HOME screen, enter the Fast Key sequences listed.
Table 2-3: Rosemount™ 3051 Device Dashboard Fast Key Sequence
Function Fast Key sequence
HART® 7 HART 5
Alarm and saturation levels 2, 2, 2, 5 2, 2, 2, 5
Damping 2, 2, 1, 1, 5 2, 2, 1, 1, 5
Primary variable 2, 1, 1, 4, 1 2, 1, 1, 4, 1
Range values 2, 1, 1, 4 2, 1, 1, 4
Tag 2, 2, 7, 1, 1 2, 2, 7, 1, 1
Transfer function 2, 2, 1, 1, 6 2, 2, 1, 1, 6
Units 2, 2, 1, 1, 4 2, 2, 1, 1, 4
2.6.2 Verify configuration with AMS Device Manager
Complete the following steps to verify the configuration parameters with the AMS Device
Manager.
Procedure
1. Right-click the device and select Configuration Properties from the menu.
2. Navigate the tabs to review the transmitter configuration data.
2.6.3 Verify configuration with LOI
Complete the following steps to verify configuration parameters with the LOI.
Procedure
1. Press any configuration button to activate the LOI.
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2. Select VIEW CONFIG to review the below parameters.
3. Use the configuration buttons to navigate through the menu.
The parameters you need to review prior to installation include:
•Tag
•Units
•Transfer Function
•Alarm and Saturation Levels
•Primary Variable
•Range Values
•Damping
2.6.4 Verifying process variables configuration
This section describes how to verify that you selected the correct process variables.
Verify process variables with a Field Communicator
From the HOME screen, enter the Fast Key sequence:
Device Dashboard Fast Keys 3, 2, 1
Verify process variables with AMS Device Manager
Complete the following steps to verify process variables with AMS Device Manager.
Procedure
1. Right-click the device and select Overview from the menu.
2. Select the All Variables button to display the primary, secondary, tertiary, and
quaternary variables.
2.7 Basic setup of the transmitter
This section goes through the necessary steps for basic setup of a pressure transmitter.
When installing in DP level or DP flow applications, refer to Configuring scaled variable for
setup instructions.
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2.7.1 Setting pressure units
WARNING
Spare parts
Replacement equipment or spare parts not approved by Emerson for use as spare parts
could reduce the pressure retaining capabilities of the transmitter and may render the
instrument dangerous.
Use only bolts supplied or sold by Emerson as spare parts.
The pressure unit command sets the unit of measure for the reported pressure.
Set pressure units with a Field Communicator
From the HOME screen, enter the Fast Key sequence.
Table 2-4:
Device Dashboard Fast Keys 2, 2, 1, 1, 4
Set pressure units with AMS Device Manager
Complete the following steps to set pressure units with AMS Device Manager.
Procedure
1. Right-click the device and select Configure.
2. Select Manual Setup and select desired units from the Pressure Units dropdown
menu.
3. Select Send when complete.
Set pressure units with the LOI
Complete the following steps to select pressure units with the LOI.
Procedure
1. Follow Figure 2-4 to select desired pressure and temperature units. Go to UNITS →
PRESS UNITS.
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Figure 2-4: Selecting Pressure Units with LOI
UNITS
PRESS UNITS
TEMP UNITS
BACK TO MENU
EXIT MENU
PRESS UNITS
INH2O
MMHG
CMHG0C
MHG0C
PSI
PSF
ATM
TORR
PA
KPA
...
VIEW CONFIG
ZERO TRIM
UNITS
RERANGE
LOOP TEST
DISPLAY
EXTENDED MENU
EXIT MENU
2. Use the SCROLL and ENTER buttons to select desired unit.
3. Save by selecting SAVE as indicated on the LCD display screen.
2.7.2 Setting transmitter output (transfer function)
The Rosemount™ 3051 has two output settings: Linear and Square root.
As shown in Figure 2-6, activating the square root options makes analog output
proportional to flow and includes a fixed Low Flow Cutoff at five percent.
However, Emerson recommends using scaled variable for Differential Pressure (DP) Flow
and DP Level applications. Refer to Configuring scaled variable for setup instructions.
Set transmitter output with a Field Communicator
From the HOME screen, enter the Fast Key sequence.
Device Dashboard Fast Keys 2, 2, 1, 1, 6
Set transmitter output with AMS Device Manager
Complete the following steps to set transmitter output with AMS Device Manager.
Procedure
1. Right-click the device and select Configure.
2. Select Manual Setup, select output type from Analog Output Transfer Function,
and click Send.
3. Carefully read the warning and select Yes if it is safe to apply the changes.
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Set transmitter output with the LOI
Reference Figure 2-5 to select either linear or square root transfer function using the LOI.
Go to EXTENDED MENU → TRANSFER FUNCT.
Figure 2-5: Set Transmitter Output with LOI
EXTENDED MENU
CALIBRAT
DAMPING
TRANSFER FUNCT
SCALED VARIAB
ASSIGN PV
TAG
ALARM SAT
VALUES
PASSWORD
SIMLATE
HART REV
BACK TO MENU
EXIT MENU
TRANSFER FUNCT
LINEAR TRANSFER
FUNCTION
SQR ROOT TRANSFER
FUNCTION
BACK TO MENU
EXIT MENU
VIEW CONFIG
ZERO TRIM
UNITS
RERANGE
LOOP TEST
DISPLAY
EXTENDED MENU
EXIT MENU
Figure 2-6: 4-20 mA HART® Square Root Output Transition Point
A
B
C
0.5 1
% Pressure Input
0
0 10 20 30 40 50 60 70 80 90 100
4 mA
20mA
% Pressure Input
B
A
4 mA
A. Square root curve
B. 5% transition point
C. 4% transition point
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2.7.3 Rerange the transmitter
The range values command sets each of the lower and upper range analog values (4 and
20 mA points) to a pressure. The lower range represents zero percent of range, and the
upper range point represents 100 percent of range.
In practice, you can change the transmitter range values as often as necessary to reflect
changing process requirements. For a complete listing of range and sensor limits, refer to
the Specifications section of the Rosemount 3051 Product Data Sheet.
Select from one of the methods below to rerange the transmitter. Each method is unique;
examine all options closely before deciding which method works best for your process.
•Rerange by manually setting range points with a Field Communicator, AMS Device
Manager, or LOI.
•Rerange with a pressure input source and a Field Communicator, AMS Device Manager,
LOI, or local Zero and Span buttons.
Manually rerange the transmitter by entering range points
Enter range points with a Field Communicator
From the HOME screen, enter the Fast Key sequence.
Device Dashboard Fast Keys 2, 2, 2, 1
Enter range points with AMS Device Manager
Complete the following steps to manually enter range points with AMS Device Manager.
Procedure
1. Right-click the device and select Configure.
2. Select Manual Setup and select Analog Output.
3. Enter upper and lower range values in the Range Limits box and select Send.
4. Carefully read the warning and select Yes if it is safe to apply the changes.
Enter range points with LOI
Reference Figure 2-7 to rerange the transmitter using the LOI. Go to RERANGE → ENTER
VALUES. Enter values using the SCROLL and ENTER buttons.
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