Emerson Rosemount 644 User manual

Quick Start Guide
00825-0200-4728, Rev KB
April 2021
Rosemount™ 644 Temperature
Transmitter
with 4–20 mA HART® Protocol (Revision 5
and 7)

Contents
About this guide...........................................................................................................................3
System readiness......................................................................................................................... 5
Transmitter installation................................................................................................................ 6
Safety instrumented systems..................................................................................................... 24
Product certifications................................................................................................................. 25
Declaration of Conformity..........................................................................................................43
China RoHS................................................................................................................................ 47
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1 About this guide
This guide provides basic guidelines for installing the Rosemount 644
Temperature Transmitter. It does not provide instructions for detailed
configuration, diagnostics, maintenance, service, troubleshooting, or
installation. Refer to the Rosemount 644 Reference Manual for more
instruction. The manual and this guide are also available electronically on
Emerson.com/Rosemount.
Safety messages
WARNING
The products described in this document are NOT designed for nuclear-
qualified applications.
Using non-nuclear qualified products in applications that require nuclear-
qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your
local Emerson Sales Representative.
Follow instructions
Failure to follow these installation guidelines could result in death or serious
injury.
Ensure only qualified personnel perform the installation.
Physical access
Unauthorized personnel may potentially cause significant damage to and/or
misconfiguration of end users’ equipment. This could be intentional or
unintentional and needs to be protected against.
Physical security is an important part of any security program and
fundamental to protecting your system. Restrict physical access by
unauthorized personnel to protect end users’ assets. This is true for all
systems used within the facility.
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WARNING
Explosions
Explosions could result in death or serious injury.
Installation of the transmitters in a hazardous environment must be in
accordance with the appropriate local, national, and international
standards, codes, and practices. Please review the Product Certifications
section for any restrictions associated with a safe installation.
Do not remove the connection head cover in explosive atmospheres
when the circuit is live.
Before connecting a handheld communicator in an explosive
atmosphere, ensure the instruments are installed in accordance with
intrinsically safe or non-incendive field wiring practices.Verify the
operating atmosphere of the transmitter is consistent with the
appropriate hazardous locations certifications.
All connection head covers must be fully engaged to meet explosion-
proof requirements.
Process leaks
Process leaks could result in death or serious injury.
Do not remove the thermowell while in operation.
Install and tighten thermowells and sensors before applying pressure.
Electrical shock
Electrical shock could cause death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be
present on leads can cause electrical shock.
CAUTION
Conduit/cable entries
Unless otherwise marked, the conduit/cable entries in the housing
enclosure use a ½–14 NPT form. Only use plugs, adapters, glands, or
conduit with a compatible thread form when closing these entries.
Entries marked "M20" are M20 x 1.5 thread form.
When installing in a hazardous location, use only appropriately listed or
Ex certified plugs, glands, or adapters in cable/conduit entries.
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2 System readiness
2.1 Confirm HART revision capability
If using HART®-based control or asset management systems, confirm the
HART capability of those systems prior to transmitter installation. Not all
systems are capable of communicating with HART Revision 7 Protocol. You
can configure the transmitter for either HART Revision 5 or 7.
2.2 Confirm correct device driver
Procedure
1. Verify the latest Device Driver files are loaded on your systems to
ensure proper communications.
2. Download the latest Device Driver at Emerson.com/Device-Install-
Kits/Device-Install-Kit-Search
Table 2-1 provides the information necessary to ensure the correct
Device Driver files and documentation are being used.
Table 2-1: Device Revisions and Files
Software
date
NAMUR
Software
revision
HART®
Software
revision
HART
Universal
revision(1)
Device
revision(2)
Manual
Document
Number
Changes to
Software(3)
June 2012 1.1.1 3 5 8 00809-010
0-4728
See (3) for
list of
changes.
7 9
(1) NAMUR software revision is located on the hardware tag of the device. HART software
revision can be read using a HART communication tool.
(2) Device Driver file names use Device and DD Revision (e.g. 10_01. HART Protocol) is designed
to enable legacy device driver revisions to continue to communicate with new HART devices.
To access new functionality, download the new Device Driver. Emerson recommends
downloading new Device Driver files to ensure full functionality.
(3) HART Revision 5 and 7 Selectable, Dual Sensor support, Safety Certified, Advanced
Diagnostics (if ordered), Enhanced Accuracy and Stability (if ordered).
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3 Transmitter installation
3.1 Mount the transmitter
Mount the transmitter at a high point in the conduit run to prevent moisture
from draining into the transmitter housing.
3.1.1 Head mount transmitter with DIN plate style sensor installation
WARNING
Enclosure
Enclosure covers must be fully engaged to meet explosion-proof
requirements.
Procedure
1. Attach the thermowell to the pipe or process container wall.
2. Install and tighten the thermowell before applying process pressure.
3. Verify the transmitter failure mode switch position.
4. Assemble the transmitter to the sensor. Push the transmitter
mounting screws through the sensor mounting plate.
5. Wire the sensor to the transmitter.
6. Insert the transmitter-sensor assembly into the connection head.
a) Thread the transmitter mounting screw into the connection
head mounting holes.
b) Assemble the extension to the connection head.
c) Insert the assembly into the thermowell.
7. If using a cable gland, properly attach the cable gland to a housing
conduit entry.
8. Insert the shielded cable leads into the connection head through the
cable entry.
9. Connect the shielded power cable leads to the transmitter power
terminals.
Avoid contact with sensor leads and sensor connections.
10. Connect and tighten the cable gland.
11. Install and tighten the connection head cover.
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A. Connection head cover
B. Connection head
C. Thermowell
D. Transmitter mounting screws
E. Integral mount sensor with flying leads
F. Extension
3.1.2 Head mount transmitter with threaded sensor installation (two or
three conduit entries)
WARNING
Enclosure
Enclosure covers must be fully engaged to meet explosion-proof
requirements.
Procedure
1. Attach the thermowell to the pipe or process container wall.
2. Install and tighten thermowells before applying process pressure.
3. Attach necessary extension nipples and adapters to the thermowell.
4. Seal the nipple and adapter threads with silicone tape.
5. Screw the sensor into the thermowell. Install drain seals if required
for severe environments or to satisfy code requirements.
6. Verify the transmitter failure mode switch is in the desired position.
7. Verify the correct installation of Integral Transient Protection (option
code T1).
a) Ensure the transient protector unit is firmly connected to the
transmitter puck assembly.
b) Ensure the transient protector power leads are adequately
secured under the transmitter power terminal screws.
c) Verify the transient protector’s ground wire is secured to the
internal ground screw found within the universal head.
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Note
The transient protector requires the use of an enclosure of at least
3.5-in. (89 mm) in diameter.
8. Pull the sensor wiring leads through the universal head and
transmitter center hole.
9. Mount the transmitter in the universal head by threading the
transmitter mounting screws into the universal head mounting
holes.
10. Mount the transmitter-sensor assembly into the thermowell, or
remote mount if desired.
11. Seal adapter threads with silicone tape.
12. Pull the field wiring leads through the conduit into the universal
head. Attach the sensor and power leads to the transmitter.
Avoid contact with other terminals.
13. Install and tighten the universal head cover.
A. Threaded thermowell
B. Threaded style sensor
C. Standard extension
D. Universal head (transmitter inside)
E. Conduit entry
3.1.3 Field mount transmitter with threaded sensor installation
WARNING
Enclosure
Enclosure covers must be fully engaged to meet explosion-proof
requirements.
Procedure
1. Attach the thermowell to the pipe or process container wall. Install
and tighten thermowells before applying process pressure.
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2. Attach necessary extension nipples and adapters to the thermowell.
3. Seal the nipple and adapter threads with silicone tape.
4. Screw the sensor into the thermowell. Install drain seals if required
for severe environments or to satisfy code requirements.
5. Verify the transmitter failure mode switch is in the desired position.
6. Mount the transmitter-sensor assembly into the thermowell or
remote mount if desired.
7. Seal adapter threads with silicone tape.
8. Pull the field wiring leads through the conduit into the field mount
housing. Wire the sensor and power leads to the transmitter.
Avoid contact with other terminals.
9. Install and tighten the covers of two compartments.
A
C
B
D
E
A. Threaded thermowell
B. Threaded style sensor
C. Standard extension
D. Field mount housing (transmitter inside)
E. Conduit entry
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3.2 Wire and apply power
3.2.1 Wire the sensor to the transmitter
Figure 3-1: Rosemount 644 Head Mount - Single and Dual Input Wiring
Diagrams
•The transmitter must be configured for at least a three-wire RTD in order
to recognize an RTD with a compensation loop.
•Emerson provides a four-wire sensors for all single element RTDs. Use
these RTDs in three-wire configurations by leaving the unneeded leads
disconnected and insulated with electrical tape.
Figure 3-2: Rosemount 644 Field Mount — Single and Dual Input Wiring
Diagrams
3.2.2 Power the transmitter
An external power supply is required to operate the transmitter.
Procedure
1. Remove the housing cover (if applicable).
2. Connect the positive power lead to the “+” terminal. Connect the
negative power lead to the “–” terminal.
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