Emerson Rosemount 644 User manual

Quick Start Guide
00825-0200-4728, Rev KB
April 2021
Rosemount™ 644 Temperature
Transmitter
with 4–20 mA HART® Protocol (Revision 5
and 7)

Contents
About this guide...........................................................................................................................3
System readiness......................................................................................................................... 5
Transmitter installation................................................................................................................ 6
Safety instrumented systems..................................................................................................... 24
Product certifications................................................................................................................. 25
Declaration of Conformity..........................................................................................................43
China RoHS................................................................................................................................ 47
Quick Start Guide April 2021
2 Rosemount 644

1 About this guide
This guide provides basic guidelines for installing the Rosemount 644
Temperature Transmitter. It does not provide instructions for detailed
configuration, diagnostics, maintenance, service, troubleshooting, or
installation. Refer to the Rosemount 644 Reference Manual for more
instruction. The manual and this guide are also available electronically on
Emerson.com/Rosemount.
Safety messages
WARNING
The products described in this document are NOT designed for nuclear-
qualified applications.
Using non-nuclear qualified products in applications that require nuclear-
qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your
local Emerson Sales Representative.
Follow instructions
Failure to follow these installation guidelines could result in death or serious
injury.
Ensure only qualified personnel perform the installation.
Physical access
Unauthorized personnel may potentially cause significant damage to and/or
misconfiguration of end users’ equipment. This could be intentional or
unintentional and needs to be protected against.
Physical security is an important part of any security program and
fundamental to protecting your system. Restrict physical access by
unauthorized personnel to protect end users’ assets. This is true for all
systems used within the facility.
April 2021 Quick Start Guide
Quick Start Guide 3

WARNING
Explosions
Explosions could result in death or serious injury.
Installation of the transmitters in a hazardous environment must be in
accordance with the appropriate local, national, and international
standards, codes, and practices. Please review the Product Certifications
section for any restrictions associated with a safe installation.
Do not remove the connection head cover in explosive atmospheres
when the circuit is live.
Before connecting a handheld communicator in an explosive
atmosphere, ensure the instruments are installed in accordance with
intrinsically safe or non-incendive field wiring practices.Verify the
operating atmosphere of the transmitter is consistent with the
appropriate hazardous locations certifications.
All connection head covers must be fully engaged to meet explosion-
proof requirements.
Process leaks
Process leaks could result in death or serious injury.
Do not remove the thermowell while in operation.
Install and tighten thermowells and sensors before applying pressure.
Electrical shock
Electrical shock could cause death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be
present on leads can cause electrical shock.
CAUTION
Conduit/cable entries
Unless otherwise marked, the conduit/cable entries in the housing
enclosure use a ½–14 NPT form. Only use plugs, adapters, glands, or
conduit with a compatible thread form when closing these entries.
Entries marked "M20" are M20 x 1.5 thread form.
When installing in a hazardous location, use only appropriately listed or
Ex certified plugs, glands, or adapters in cable/conduit entries.
Quick Start Guide April 2021
4 Rosemount 644

2 System readiness
2.1 Confirm HART revision capability
If using HART®-based control or asset management systems, confirm the
HART capability of those systems prior to transmitter installation. Not all
systems are capable of communicating with HART Revision 7 Protocol. You
can configure the transmitter for either HART Revision 5 or 7.
2.2 Confirm correct device driver
Procedure
1. Verify the latest Device Driver files are loaded on your systems to
ensure proper communications.
2. Download the latest Device Driver at Emerson.com/Device-Install-
Kits/Device-Install-Kit-Search
Table 2-1 provides the information necessary to ensure the correct
Device Driver files and documentation are being used.
Table 2-1: Device Revisions and Files
Software
date
NAMUR
Software
revision
HART®
Software
revision
HART
Universal
revision(1)
Device
revision(2)
Manual
Document
Number
Changes to
Software(3)
June 2012 1.1.1 3 5 8 00809-010
0-4728
See (3) for
list of
changes.
7 9
(1) NAMUR software revision is located on the hardware tag of the device. HART software
revision can be read using a HART communication tool.
(2) Device Driver file names use Device and DD Revision (e.g. 10_01. HART Protocol) is designed
to enable legacy device driver revisions to continue to communicate with new HART devices.
To access new functionality, download the new Device Driver. Emerson recommends
downloading new Device Driver files to ensure full functionality.
(3) HART Revision 5 and 7 Selectable, Dual Sensor support, Safety Certified, Advanced
Diagnostics (if ordered), Enhanced Accuracy and Stability (if ordered).
April 2021 Quick Start Guide
Quick Start Guide 5

3 Transmitter installation
3.1 Mount the transmitter
Mount the transmitter at a high point in the conduit run to prevent moisture
from draining into the transmitter housing.
3.1.1 Head mount transmitter with DIN plate style sensor installation
WARNING
Enclosure
Enclosure covers must be fully engaged to meet explosion-proof
requirements.
Procedure
1. Attach the thermowell to the pipe or process container wall.
2. Install and tighten the thermowell before applying process pressure.
3. Verify the transmitter failure mode switch position.
4. Assemble the transmitter to the sensor. Push the transmitter
mounting screws through the sensor mounting plate.
5. Wire the sensor to the transmitter.
6. Insert the transmitter-sensor assembly into the connection head.
a) Thread the transmitter mounting screw into the connection
head mounting holes.
b) Assemble the extension to the connection head.
c) Insert the assembly into the thermowell.
7. If using a cable gland, properly attach the cable gland to a housing
conduit entry.
8. Insert the shielded cable leads into the connection head through the
cable entry.
9. Connect the shielded power cable leads to the transmitter power
terminals.
Avoid contact with sensor leads and sensor connections.
10. Connect and tighten the cable gland.
11. Install and tighten the connection head cover.
Quick Start Guide April 2021
6 Rosemount 644

A. Connection head cover
B. Connection head
C. Thermowell
D. Transmitter mounting screws
E. Integral mount sensor with flying leads
F. Extension
3.1.2 Head mount transmitter with threaded sensor installation (two or
three conduit entries)
WARNING
Enclosure
Enclosure covers must be fully engaged to meet explosion-proof
requirements.
Procedure
1. Attach the thermowell to the pipe or process container wall.
2. Install and tighten thermowells before applying process pressure.
3. Attach necessary extension nipples and adapters to the thermowell.
4. Seal the nipple and adapter threads with silicone tape.
5. Screw the sensor into the thermowell. Install drain seals if required
for severe environments or to satisfy code requirements.
6. Verify the transmitter failure mode switch is in the desired position.
7. Verify the correct installation of Integral Transient Protection (option
code T1).
a) Ensure the transient protector unit is firmly connected to the
transmitter puck assembly.
b) Ensure the transient protector power leads are adequately
secured under the transmitter power terminal screws.
c) Verify the transient protector’s ground wire is secured to the
internal ground screw found within the universal head.
April 2021 Quick Start Guide
Quick Start Guide 7

Note
The transient protector requires the use of an enclosure of at least
3.5-in. (89 mm) in diameter.
8. Pull the sensor wiring leads through the universal head and
transmitter center hole.
9. Mount the transmitter in the universal head by threading the
transmitter mounting screws into the universal head mounting
holes.
10. Mount the transmitter-sensor assembly into the thermowell, or
remote mount if desired.
11. Seal adapter threads with silicone tape.
12. Pull the field wiring leads through the conduit into the universal
head. Attach the sensor and power leads to the transmitter.
Avoid contact with other terminals.
13. Install and tighten the universal head cover.
A. Threaded thermowell
B. Threaded style sensor
C. Standard extension
D. Universal head (transmitter inside)
E. Conduit entry
3.1.3 Field mount transmitter with threaded sensor installation
WARNING
Enclosure
Enclosure covers must be fully engaged to meet explosion-proof
requirements.
Procedure
1. Attach the thermowell to the pipe or process container wall. Install
and tighten thermowells before applying process pressure.
Quick Start Guide April 2021
8 Rosemount 644

2. Attach necessary extension nipples and adapters to the thermowell.
3. Seal the nipple and adapter threads with silicone tape.
4. Screw the sensor into the thermowell. Install drain seals if required
for severe environments or to satisfy code requirements.
5. Verify the transmitter failure mode switch is in the desired position.
6. Mount the transmitter-sensor assembly into the thermowell or
remote mount if desired.
7. Seal adapter threads with silicone tape.
8. Pull the field wiring leads through the conduit into the field mount
housing. Wire the sensor and power leads to the transmitter.
Avoid contact with other terminals.
9. Install and tighten the covers of two compartments.
A
C
B
D
E
A. Threaded thermowell
B. Threaded style sensor
C. Standard extension
D. Field mount housing (transmitter inside)
E. Conduit entry
April 2021 Quick Start Guide
Quick Start Guide 9

3.2 Wire and apply power
3.2.1 Wire the sensor to the transmitter
Figure 3-1: Rosemount 644 Head Mount - Single and Dual Input Wiring
Diagrams
•The transmitter must be configured for at least a three-wire RTD in order
to recognize an RTD with a compensation loop.
•Emerson provides a four-wire sensors for all single element RTDs. Use
these RTDs in three-wire configurations by leaving the unneeded leads
disconnected and insulated with electrical tape.
Figure 3-2: Rosemount 644 Field Mount — Single and Dual Input Wiring
Diagrams
3.2.2 Power the transmitter
An external power supply is required to operate the transmitter.
Procedure
1. Remove the housing cover (if applicable).
2. Connect the positive power lead to the “+” terminal. Connect the
negative power lead to the “–” terminal.
Quick Start Guide April 2021
10 Rosemount 644

If a transient protector is being used, the power leads will now be
connected to the top of the transient protector unit. See the
transient label for indication of “+” and “–“ terminal connections.
3. Tighten the terminal screws. When tightening the sensor and power
wires, the max torque is 6 in-lb (0.7 N-m).
4. Reattach and tighten the cover (if applicable).
WARNING
Enclosue
Enclosure covers must be fully engaged to meet explosion-proof
requirements.
5. Apply power (12–42 Vdc).
3.2.3 Load limitation
The power required across the transmitter power terminals is 12 to 42.4
Vdc; the power terminals are rated to 42.4 Vdc. To prevent damaging the
transmitter, do not allow terminal voltage to drop below 12.0 Vdc when
changing the configuration parameters.
3.2.4 Ground the transmitter
To ensure proper grounding, it is important the instrument cable shield be:
•Trimmed close and insulated from touching the transmitter housing
•Connected to the next shield if cable is routed through a junction box
•Connected to a good earth ground at the power supply end
Note
Shielded twisted pair cable should be used for best results. Use 24 AWG or
larger wire and do not exceed 5,000 ft. (1500 m).
Ungrounded thermocouple, mV, and RTD/Ohm inputs
Each process installation has different requirements for grounding. Use the
grounding options recommended by the facility for the specific sensor type,
or begin with grounding option 1 (the most common).
April 2021 Quick Start Guide
Quick Start Guide 11

Ground the transmitter: option 1
Procedure
1. Connect sensor wiring shield to the transmitter housing.
2. Ensure the sensor shield is electrically isolated from surrounding
fixtures that may be grounded.
3. Ground signal wiring shield at the power supply end.
A
B
C
DCS
D
A. Sensor wires
B. Transmitter
C. Shield ground point
D. 4-20 mA loop
Quick Start Guide April 2021
12 Rosemount 644

Ground the transmitter: option 2
Procedure
1. Connect signal wiring shield to the sensor wiring shield.
2. Ensure the two shields are tied together and electrically isolated from
the transmitter housing.
3. Ground shield at the power supply end only.
4. Ensure the sensor shield is electrically isolated from the surrounding
grounded fixtures.
A
B
C
D
DCS
A. Sensor wires
B. Transmitter
C. Shield ground point
D. 4-20 mA loop
Note
Connect shields together, electrically isolated from the transmitter.
April 2021 Quick Start Guide
Quick Start Guide 13

Ground the transmitter: option 3
Procedure
1. Ground sensor wiring shield at the sensor if possible.
2. Ensure the sensor wiring and signal wiring shields are electrically
isolated from the transmitter housing.
3. Do not connect the signal wiring shield to the sensor wiring shield.
4. Ground the signal wiring shield at the power supply end.
DCS
A
B
C
D
A. Sensor wires
B. Transmitter
C. Shield ground point
D. 4-20 mA loop
Quick Start Guide April 2021
14 Rosemount 644

Grounded thermocouple inputs
Ground the transmitter: option 4
Procedure
1. Ground sensor wiring shield at the sensor.
2. Ensure the sensor wiring and signal wiring shields are electrically
isolated from the transmitter housing.
3. Do not connect the signal wiring shield to the sensor wiring shield.
4. Ground signal wiring shield at the power supply end.
DCS
A
B
C
D
A. Sensor wires
B. Transmitter
C. Shield ground point
D. 4–20 mA loop
3.3 Set the alarm switch
Set the alarm switch before putting the device into operation.
Procedure
1. Set the loop to manual (if applicable) and disconnect the power.
2. Remove the LCD display by detaching from the transmitter (if
applicable).
3. Set the switch to the desired position.
H indicates High; L indicates Low.
4. Reattach the LCD display to the transmitter (if applicable).
5. Reattach the housing cover. Ensure covers must be fully engaged to
meet explosion-proof requirements.
6. Apply power and set the loop to automatic control (if applicable).
April 2021 Quick Start Guide
Quick Start Guide 15

Figure 3-3: Alarm Switch Placement
A
Rosemount 644 Transmitter Rosemount 644 Field Mount
A. Alarm switch
Note
If using an LCD display, remove the display by detaching it from the
top of the device, set the switch to the desired position, reattach the
LCD display, and reattach the housing cover.
WARNING
Enclosure
Enclosure covers must be fully engaged to meet explosion-proof
requirements.
3.4 Verify configuration
Upon receiving your transmitter, verify its configuration using any HART®-
compliant configuration tool. See the Rosemount 644 Reference Manual for
configuration instructions using AMS Device Manager.
The transmitter communicates using the Field Communicator
(communication requires a loop resistance between 250 and 1100 ohms).
Do not operate when power is below 12 Vdc at the transmitter terminal. See
the Field Communicator Reference Manual for more information.
3.4.1 Verify configuration with a Field Communicator
To verify configuration, you must install a Rosemount 644 DD (Device
Descriptor) on the Field Communicator.
Fast Key sequences for the latest DD are shown in Table 3-1. For Fast Key
sequences using legacy DD's, contact your local Emerson representative.
Perform the following steps to determine if an upgrade is required.
Quick Start Guide April 2021
16 Rosemount 644

Procedure
1. Connect the sensor.
See the wiring diagram located on the device’s top label.
2. Connect the bench power supply to the power terminals (“+” or “–”).
3. Connect a Field Communicator to the loop across a loop resistor or at
the power/signal terminals on the transmitter.
The following message will appear if the communicator has a previous
version of the DDs:
Device Description Not Installed…The Device
Description for manufacturer 0x26 model 0x2618 dev
rev 8/9 is not installed on the System Card…see
Programming Utility for details on Device
Description updates…Do you wish to proceed in
forward compatibility mode?
If this notice does not appear, the latest DD is installed. If the latest version is
not available, the communicator will communicate properly; however, when
the transmitter is configured to utilize advanced transmitter features, there
will be trouble communicating and a prompt to turn off the communicator
will display. To prevent this from happening, upgrade to the latest DD or
answer NO to the question and default to the generic transmitter
functionality.
Note
Emerson recommends installing the latest DD to access the complete
functionality. Visit Emerson.com/Field-Communicator for information on
updating the DD Library.
April 2021 Quick Start Guide
Quick Start Guide 17

3.4.2 Field Communicator user interface
Two user interfaces are available to configure this device.
Figure 3-4 may be used for transmitter configuration and startup.
Figure 3-4: Device Dashboard Field Communicator Interface
Table 3-1: Device Revision 8 and 9 (HART® 5 and 7), DD Revision 1 Fast
Key Sequence
Function HART 5 HART 7
Alarm values 2, 2, 5, 6 2, 2, 5, 6
Analog calibration 3, 4, 5 3, 4, 5
Analog output 2, 2, 5, 1 2, 2, 5, 1
Average temperature setup 2, 2, 3, 3 2, 2, 3, 3
Burst mode 2, 2, 8, 4 2, 2, 8, 4
Comm status N/A 1, 2
Configure additional messages N/A 2, 2, 8, 4, 7
Configure Hot Backup™2, 2, 4, 1, 3 2, 2, 4, 1, 3
D/A trim 3, 4, 4, 1 3, 4, 4, 1
Damping values 2, 2, 1, 5 2, 2, 1, 6
Date 2, 2, 7, 1, 2 2, 2, 7, 1, 3
Display setup 2, 1, 4 2, 1, 4
Descriptor 2, 2, 7, 1, 4 2, 2, 7, 1, 5
Quick Start Guide April 2021
18 Rosemount 644

Table 3-1: Device Revision 8 and 9 (HART® 5 and 7), DD Revision 1 Fast
Key Sequence (continued)
Function HART 5 HART 7
Device information 1, 8, 1 1, 8, 1
Differential temperature setup 2, 2, 3, 1 2, 2, 3, 1
Drift alert 2, 2, 4, 2 2, 2, 4, 2
Filter 50/60 Hz 2, 2, 7, 4, 1 2, 2, 7, 4, 1
First good temperature setup 2, 2, 3, 2 2, 2, 3, 2
Hardware revision 1, 8, 2, 3 1, 8, 2, 3
HART lock N/A 2, 2, 9, 2
Intermittent sensor detect 2, 2, 7, 4, 2 2, 2, 7, 4, 2
Loop test 3, 5, 1 3, 5, 1
Locate device N/A 3, 4, 6, 2
Lock status N/A 1, 8, 3, 8
LRV (Lower Range Value) 2, 2, 5, 5, 3 2, 2, 5, 5, 3
LSL (Lower Sensor Limit) 2, 2, 1, 7, 2 2, 2, 1, 8, 2
Message 2, 2, 7, 1, 3 2, 2, 7, 1, 4
Open sensor holdoff 2, 2, 7, 3 2, 2, 7, 3
Percent range 2, 2, 5, 2 2, 2, 5, 2
Sensor 1 configuration 2, 1, 1 2, 1, 1
Sensor 2 configuration 2, 1, 1 2, 1, 1
Sensor 1 serial number 2, 2, 1, 6 2, 2, 1, 7
Sensor 2 serial number 2, 2, 2, 7 2, 2, 2, 8
Sensor 1 type 2, 2, 1, 2 2, 2, 1, 3
Sensor 2 type 2, 2, 2, 2 2, 2, 2, 3
Sensor 1 unit 2, 2, 1, 4 2, 2, 1, 5
Sensor 2 unit 2, 2, 2, 4 2, 2, 2, 5
Sensor 1 status N/A 2, 2, 1, 2
Sensor 2 status N/A 2, 2, 2, 2
Simulate digital signal N/A 3, 5, 2
Software revision 1, 8, 2, 4 1, 8, 2, 4
Tag 2, 2, 7, 1, 1 2, 2, 7, 1, 1
April 2021 Quick Start Guide
Quick Start Guide 19

Table 3-1: Device Revision 8 and 9 (HART® 5 and 7), DD Revision 1 Fast
Key Sequence (continued)
Function HART 5 HART 7
Long tag N/A 2, 2, 7, 1, 2
Terminal temperature 2, 2, 7, 1 2, 2, 8, 1
URV (Upper Range Value) 2, 2, 5, 5, 2 2, 2, 5, 5, 2
USL (Upper Sensor Limit) 2, 2, 1, 7, 2 2, 2, 1, 8, 2
Variable mapping 2, 2, 8, 5 2, 2, 8, 5
2-wire offset sensor 1 2, 2, 1, 9 2, 2, 1, 10
2-wire offset sensor 2 2, 2, 2, 9 2, 2, 2, 10
3.4.3 Input or verify Callendar Van-Dusen constants
If using sensor matching with this combination of a transmitter and sensor,
verify the constants input.
Procedure
1. From the HOME screen, select 2 Configure → 2 Manual Setup → 1
Sensor.
2. Set the control loop to manual and select OK.
3. At the ENTER SENSOR TYPE prompt, select Cal VanDusen.
4. At the ENTER SENSOR CONNECTION prompt, select the appropriate
number of wires.
5. Enter the Ro, Alpha, Delta, and Beta values from the stainless steel
tag attached to the special-order sensor when prompted.
6. Return the control loop to automatic control and select OK.
7. To disable the transmitter-sensor matching feature from the HOME
screen select 2 Configure → 2 Manual Setup → 1 Sensor → 10
Sensor Matching-CVD.
8. Choose the appropriate sensor type from the ENTER SENSOR TYPE
prompt.
3.4.4 Verify configuration with local operator interface (LOI)
The optional LOI can be used for commissioning the device. The LOI is a two-
button design. To activate the LOI, push any button.
LOI button functionality is shown on the bottom corners of the display. See
Table 3-2 and Figure 3-6 for button operation and menu information.
Quick Start Guide April 2021
20 Rosemount 644