EMKO ESM-4410 User manual

ESM-4410 48 x 48 1/16 DIN Temperature Controller
-3D
- Selectable heating and cooling function
- Operating type selection with hysteresis
- Adjustment of temperature offset value
- Minimum pulling time adjustment for control outputs
- Password protection for programming mode
igits display
- NTC Input or,
PTC Input or,
J type thermocouple or,
K type thermocouple or,
PT-100 2-wire or 3-wire temperature input
( It must be determined in order )
- ON/OFF control form
ESM-4410 48 x 48 1/16 DIN
Digital, On/Off Temperature Controller
Instruction Manual. ENG ESM-4410 02 V03 04/08

Instruction manual of ESM-4410 Temperature Controller consists of three main sections.
Explanation of these sections are below. Also, there are other sections which include order
information and technical specifications of the device. All titles and page numbers in instruction
manual are in section. User can reach to any title with section number.
In this section, physical dimensions of the device, panel mounting, electrical wiring are
explained.
In this section, user interface of the device, how to access to the parameters, description
of the parameters are explained.
Configurable control function that is on the device is explained.
Also in these sections, there are warnings to prevent serious injury while doing the
physical and electrical mounting or using the device.
Explanation of the symbols which are used in these sections are given below.
“CONTENTS”
Installation:
Operation and Parameters:
Control Algorithm:
This symbol is used to determine the dangerous situations as a result of an electric
shock. User must pay attention to these warnings definitely.
a
cThis symbol is used for safety warnings. User must pay attention to these
warnings.
This symbol is used to determine the important notes about functions and usage of
the device.
i
ABOUT INSTRUCTION MANUAL
2

Page 5
Page 18
Page 12
Page 7
CONTENTS
1.PREFACE............................................................................................................................................
2.INSTALLATION....................................................................................................................................
3.ELECTRICAL WIRINGS......................................................................................................................
4.FRONT PANEL DEFINITION AND ACCESSING TO THE MENUS....................................................
5.PARAMETERS....................................................................................................................................
6.FAILURE MESSAGE IN ESM-4410 TEMPERATURE CONTROLLERS............................................
7.CONTROL ALGORITHM.....................................................................................................................
8.SPECIFICATIONS................................................................................................................................
1.1 GENERAL SPECIFICATIONS
1.2 ORDERING INFORMATION
1.3 WARRANTY
1.4 MAINTENANCE
2.1 GENERAL DESCRIPTION
2.2 FRONT VIEW AND DIMENSIONS OF ESM-4410 TEMPERATURE CONTROLLER
2.4 ENVIRONMENTAL RATINGS
2.5 PANEL MOUNTING
2.6 INSTALLATION FIXING CLAMP
2.7 REMOVING FROM THE PANEL
3.1 TERMINAL LAYOUT AND CONNECTION INSTRUCTIONS
3.2 ELECTRICAL WIRING DIAGRAM
3.3 LABELS FOR ESM-4410 TEMPERATURE CONTROLLER
INPUT CONNECTION
3.5.1 TC (THERMOCOUPLE) CONNECTION
3.5.2 RTD CONNECTIONS
3.5.3 PTC AND NTC CONNECTIONS
3.6 GALVANIC ISOLATION TEST VALUES OF ESM-4410 TEMPERATURE CONTROLLER
3.7 OUTPUT ( RELAY OUTPUT ) CONNECTION
4.1 FRONT PANEL DEFINITION FOR ESM-4410
4.2 OBSERVATION OF ESM-4410 TEMPERATURE CONTROLLER SOFTWARE REVISION
4.3 CHANGING AND SAVING SET VALUE
4.4 ENTERING TO PROGRAMMING MODE, CHANGING AND SAVING PARAMETERS
5.1 SET PARAMETER
5.2 PROGRAM PARAMETERS
7.1 ON/OFF CONTROL
7.1.1 ON/OFF CONTROL IN ESM-XX10 TEMPERATURE CONTROLLERS
2.3 PANEL CUT-OUT
3.4 SUPPLY VOLTAGE INPUT CONNECTION OF THE DEVICE
3.5 TEMPERATURE
Page 28
Page 27
Page 30
Page 29
3

Manufacturer Company Name : Emko Elektronik A.S.
Manufacturer Company Address: DOSAB, Karanfil Sokak, No:6, 16369 Bursa, Turkiye
The manufacturer hereby declares that the product conforms to the following
standards and conditions.
Product Name :
Model Number :
Type Number :
Product Category :
Conforms to the following directives :
Temperature Controller
ESM-4410
ESM-4410
Electrical equipment for measurement, control and laboratory use
73 / 23 / EEC The Low Voltage Directive as amended by 93 / 68 / EEC
89 / 336 / EEC The Electromagnetic Compatibility Directive
EN 61000-6-4:2001 EMC Generic Emission Standard for the Industrial Environment
EN 61000-6-2:2001 EMC Generic Immunity Standard for the Industrial Environment
EN 61010-1:2001 Safety Requirements for electrical equipment for measurement, control and
laboratory use
Has been designed and manufactured according to the following specifications
EU DECLARATION OF CONFORMITY
4

1.1 General Specifications
ESM-4410
Standard
Output (Relay
Output)
Glass
Plastic
Petro-Chemistry
Textile
Automative
Machine Production Industries
Application Fields
1.Preface
ESM series temperature controllers are designed for measuring and controlling
temperature. They can be used in many applications with On/Off control form and heating and
cooling selection. Some application fields which they are used are listed below:
Temperature Input
Supply Voltage
Input
Control Output
Alarm Output
Heating or Cooling
Function
ON/OFF Operation
NTC
PTC
JorKTypeTC
2or PT1003 wire
Standard
230 V (±%15) , 50/60 HzV
Optional Supply Voltage
Inputs
115 V (±%15) , 50/60 HzV
24 V (±%15) , 50/60 HzV
24 V ( - %15, + %10 )
50/60 Hz
W
5

1.2 Ordering Information
c
1.3 Warranty
EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts from
the delivery date. This warranty is in force if duty and responsibilities which are determined in
warranty document and instruction manual performs by the customer completely.
1.4 Maintenance
Repairs should only be performed by trained and specialized personnel. Cut power to the device
before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of
these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl
alcohol or water to clean the external plastic case.
All order information of ESM-4410
Temperature Controller are given on the
table at left. User may form appropriate
device configuration from information and
codes that at the table and convert it to the
ordering codes.
Firstly, supply voltage then other
specifications must be determined. Please
fill the order code blanks according to your
needs.
Please contact us, if your needs are
out of the standards.
V
Z
Vac,
Vdc,
Vacdc
Þ
Þ
ÞW
ESM-4410 (48x48 1/16 DIN)
ABCD E FGHI /
/
UVWZ/
/
1000200
1
00
Output-1
E
Output-2FG
None
Supply Voltage
24 V (±15%) 50/60 HzV
A
3
Customer
9
115 V (±15%) 50/60 HzV
4
230 V (±15%) 50/60 HzV
5
12
05
09
J ,Fe CuNi IEC584.1(ITS90)
PTC (Note-1)
Input Type
BC Scale(°C)
-50°C 150°C
0°C 800°C
-19.9°C 99.9°C
PT 100 , IEC751(ITS90)
10 K ,NiCr Ni IEC584.1(ITS90)
400°C
0°C 999°C
PT 100 , IEC751(ITS90) 0°C
PTC (Note-1)
15 -19.9°C 99.9°C
03
Temp.Sensor which is given with ESM-4410
V
0None
1PTC-M6L40.K1.5
(PTC Air probe with 1.5 m silicon cable)
2PTCS-M6L30.K1.5.1/8”(PTC Liquid probe with 1.5 m silicon cable)
Relay Output(7 A@250 V at resistive load, 1NO)
19 -19.9°C 99.9°C
-50°C 100°C
18
NTC (Note-1)
NTC (Note-1)
Note-1 : If input type is selected PTC or NTC (BC = 12, 15, 18, 19 ),
Temperature sensor is given with the device. For this reason,
If input type is selected as PTC, sensor type (V = 0,1 or 2) or
If input type is selected as NTC, sensor type (V = 0,3 or 4) must be
declared in ordering information.
Customer
3NTC-M5L20.K1.5 (NTC Probe, thermoplastic moulded with
1.5 m cable for cooling application)
4NTC-M6L50.K1.5 (NTC Probe, stainless steel housing with
1.5 m cable for cooling application)
9
224 V ( - %15, + %10 ) 50/60 HzW
6

In package ,
- One piece unit
- One piece instruction manual
A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified
mechanical and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit, power
off the system and the electrical connection of the device from the system.
The unit is normally supplied without a power switch or a fuse. Use power switch and fuse
as required.
Be sure to use the rated power supply voltage to protect the unit against damage and to
prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and trouble
with the unit can be prevented.
Never attempt to disassemble, modify or repair this unit. Tampering with the unit may
results in malfunction, electric shock or fire.
Do not use the unit in combustible or explosive gaseous atmospheres.
During the equipment is putted in hole on the metal panel while mechanical installation
some metal burrs can cause injury on hands, you must be careful.
Montage of the product on a system must be done with it’s own fixing clamps. Do not do
the montage of the device with inappropriate fixing clamps. Be sure that device will not fall
while doing the montage.
It is your responsibility if this equipment is used in a manner not specified in this
instruction manual.
- Two pieces mounting clamps
separate
Before beginning installation of this product, please read the instruction
manual and warnings below carefully.
2.Installation
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2.1 General Description
2.2 Front View and Dimensions of ESM-4410 Temperature Controller
84 mm / 3.31 inch
ESM-4410
SET
SET
OUT PROG
P
48 mm/ 1.89 inch
48 mm/ 1.89 inch
Maximum 5 0.2 inchmm /
11±1mm/0.43 inch
Mounting Clamp
Panel surface
(maximum thickness 5 mm / 0.2 inch)
Front Panel
IP65 protection
NEMA 4X
ESM-4410
8

2.3 Panel Cut-Out
65 mm / 2.56 inch (min)
65 mm / 2.56 inch (min)
46 mm / 1.81 inch (min)
46 mm / 1.81 inch (min)
9

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Operating Temperature :
Max. Operating Humidity :
Altitude :
0to50°C
90 Rh (non-condensing)
Up to 2000 m.
%
Operating Conditions
Forbidden Conditions:
Corrosive atmosphere
Explosive atmosphere
Home applications (The unit is only for industrial applications)
2.4 Environmental Ratings
2.5 Panel Mounting
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During installation into a metal panel, care should be taken to avoid injury from
metal burrs which might be present. The equipment can loosen from vibration
and become dislodged if installation parts are not properly tightened. These
precautions for the safety of the person who does the panel mounting.
1-Before mounting the device in your
panel, make sure that the cut-out is of
the right size.
2-Check front panel gasket position
3-Insert the device through the cut-
out. If the mounting clamps are on the
unit, put out them before inserting the
unit to the panel.
1
2
3
ESM-4410
10

2.6 Installation Fixing Clamp
2.7 Removing from the Panel
1-Loosen the screws.
2-Pull mounting clamps from top and
bottom fixing sockets.
3-Pull the unit through the front side of
the panel
The unit is designed for panel
mounting.
1-Insert the unit in the panel cut-out
from the front side.
2- Insert the mounting clamps to the
holes that located top and screw up
the fixing screws until the unit
completely immobile within the panel
Before starting to remove the unit from panel, power off the unit and the
related system.
Montage of the unit to a system must be done with it’s own fixing clamps. Do
not do the montage of the device with inappropriate fixing clamps. Be sure
that device will not fall while doing the montage.
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1
2
ESM-4410
1
2
3
ESM-4410
11

3.1 Terminal Layout and Connection Instructions
You must ensure that the device is correctly configured for your application.
Incorrect configuration could result in damage to the temperature being
controlled, and/or personal injury. It is your responsibility, as the installer, to
ensure that the configuration is correct.
Device parameters has factory default values. These parameters must be set
according to the system’s needs.
Only qualified personnel and technicians should work on this equipment. This
equipment contains internal circuits with voltage dangerous to human life.
There is severe danger for human life in the case of unauthorized intervention.
Be sure to use the rated power supply voltage to protect the unit against
damage and to prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and
trouble with the unit can be prevented.
3.Electrical Wirings
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a
Torque
0.5 Nm
Max. 2.5 mm / 0.098 inch
Wire Size:
14AWG/1 mm²
Solid /Stranded
Screw driver
0.8x3mm
12

3.2 Electrical Wiring Diagram
Electrical wiring of the device must be the same as ‘Electrical Wiring Diagram’
below to prevent damage to the process being controlled and personnel
injury.
c
Temperature input is in CAT II class.
i
a
NOC
7A@250V V
OUTPUT
Relay Output
TC
PT 100
+
ý
CAT II
Y
P/N : 441ESM- 0 c
123456 7
Temperature Input
Supply Voltage Input
24 V ( - %15, + %10 ) 50/60 Hz -
(It must be determined in order)
W3VA
230 V (±15%) 50/60 Hz - 3 VA
115 V (±15%) 50/60 Hz-3VA
24 V (±15%) 50/60 Hz-3VA
V
V
V
NTC, PTC
L
(+)
N
(-)
(TC, PT-100, PTC or NTC)
13

3.3 Labels for ESM-4410 Temperature Controller
Rear label appearance of the device
that have C CPT-100 (-19.9 ; + 99.9 ) Scale
oo
Rear label appearance of the device
that have PT-100 (0 C ; 400 C) Scale
oo
Rear label appearance of the device
that have J Type Thermocouple
( 0 ; 800 ) ScaleCC
oo
Rear label appearance of the device
that have K Type Thermocouple
( 0 ; 999 ) ScaleCC
oo
Rear label appearance of the device
that have PTC (-19.9 ; + 99.9 ) Scale
oo
CC
Rear label appearance of the device
that have PTC (-50 ; 150 ) Scale
oo
CC
231
(-19.9 ; +99.9) Scale
PTC
c
aYCAT II
P/N : ESM - 4410 - 5 15.0.1/00.00/2.0.0.0.
7A@250VV
NOC
7
564
OUTPUT
m
230 V 15%V ±
LN
50/60 Hz - 3VA
RW
231
(-50 ; 150) Scale
PTC
c
aYCAT II
P/N : ESM - 4410 - 5 12.0.1/00.00/2.0.0.0.
7A@250VV
NOC
7
564
OUTPUT
m
230 V 15%V ±
LN
50/60 Hz - 3VA
WR
c
aYCAT II
7A@250VV
230 V 15%V ±
21
NOC
LN
7
564
( 0 ; 800 ) Scale
OUTPUT 50/60 Hz - 3VA
J TYPE TC
P/N : ESM - 4410 - 5 .0.1/00.00/2.0.0.0.05
m
c
aYCAT II
7A@250VV
21
NOC
7
564
( 0 ; 999 ) Scale
OUTPUT
K TYPE TC
P/N : ESM - 4410 - 5 .0.1/00.00/2.0.0.0.10
m
230 V 15%V ±
LN
50/60 Hz - 3VA
231
(-19.9 ; +99.9) Scale
Pt-100
c
aYCAT II
P/N : ESM - 4410 - 5 .0.1/00.00/2.0.0.0.09
7A@250VV
NOC
7
564
OUTPUT
m
230 V 15%V ±
LN
50/60 Hz - 3VA
231
(0 ; 400) Scale
Pt-100
c
aYCAT II
P/N : ESM - 4410 - 5 .0.1/00.00/2.0.0.0.03
7A@250VV
NOC
7
564
OUTPUT
m
230 V 15%V ±
LN
50/60 Hz - 3VA
14

3.4 Supply Voltage Input Connection of the Device
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Make sure that the power supply voltage is the same indicated on the
instrument.
Switch on the power supply only after that all the electrical connections have
been completed.
Supply voltage range must be determined in order. While installing the unit,
supply voltage range must be controlled and appropriate supply voltage must
be applied to the unit. Controlling prevents damages in unit and system and
possible accidents as a result of incorrect supply voltage.
There is no power supply switch on the device. So a power supply switch must
be added to the supply voltage input. In accordance with the safety regulations,
the power supply switch shall bring the identification of the relevant
instrument.Power supply switch shall be easily accessible by the user.
Power switch must be two poled for seperating phase and neutral. On/Off
condition of power switch is very important in electrical connection. On/Off
condition of power switch must be signed for preventing the wrong connection.
If an external fuse is used, it must be on phase connection in supply input.
If an external fuse is used, it must be on (+) line connection in supply input.
V
Z
The instrument is protected with an internal fuse (Please refer to Note-1 for
information). In case of failure it is suggested to return the instrument to the
manufacturer for repair.
Connection of Supply Voltage Input
230 V ( ± %15 ) 50/60 HzV
V ( ± %15 ) 50/60 Hz115 V
NL a
Y
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Supply Voltage
24 V ( ± %15 ) 50/60 HzV
External
Fuse
(1AT)
67
Note-1
Note-1 : There is an internal 33R fusible flameproof resistor in
There is an internal 4R7 fusible flameproof resistor in
W
W
100-240 V 50/60Hz
24V 50/60Hz and 24V 50/60Hz
is (+), is (-) for 24V Supply voltage
External fuse is recommended.
V
VW
ZNote-2 : “L” “N”
Note-3 :
Note-3
24 V ( - %15, + %10 ) 50/60 HzW
Note-2
Power
Supply
Switch
15

3.5.1 TC (Thermocouple) Connection
3.5 Temperature Input Connection
3.5.2 RTD Connections
Note 1 : In 3-wire system, use always cables of the same diameter (min )
Its necessary to use cable in the same gauge and type for doing the line compensation
properly.
1mm²
Install a jumper between terminals 2 and 3 when using a 2-wire RTD.
If the distance is longer than 10 meters, use 3-wire system.
Note 2 :
Note 3 :
3-wire PT-100 connection
(with line compensation)
(Max. Line impedance is 10 )W
2-wire PT-100 connection
(without line compensation)
Input resistance is greater than 10 M W.
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112233
PT-100
Note 1 Note 2
PT-100
12
TC Connect the wires with the polarity as shown in the figure at left.
Always use compensation wire corresponding to
the thermocouple used. If present, the shield must
be connected to a proper ground.
i
Input resistance is greater than 10 M W.
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3
3.5.3 PTC and NTC Connections
Input resistance is greater than 10 M W.r.
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While doing the PTC Probe connection, pay attention to the PTC Probe cable
colour.
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RED
12
PTC
WHITE
12
NTC
16

3.6 Galvanic Isolation Test Values of ESM-4410 Temperature Controller
Supply Input 6
7Ground 2
Analogue
Inputs
Relay Output
2000 ( ESM- 10 )V For 44 .5.....,
5
VESM-4410.4.....
00V ( For ESM-4410.3.....,ESM-4410.2.....)V
2000V V
2000V V2000V V
3.7 Output (Relay Output) Connection
Fuses must be selected according to the application
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4
5
LN
NO
C
Device
Last Control Element
(Contactor)
7A T FuseV
Fuse
Load
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1
3
4
5
4
5
1
3
17

ESM-4410
SET
SET
OUT PROG
P
4.1 Front Panel Definition for ESM-4410
It is used to change the Set
value, enter to and exit from
the programming mode It is used to change the Set
value and confirm the
parameter in programming
mode
It is used to increase the
value and access to the
parameter in programming
mode
It is used to decrease the
value
Note-1
Note-1
4. Front Panel Definition and Accessing to the Menus
Note-1: In Set value or programming mode while changing the parameter, if increment or
decrement button is pressed for 5 seconds continuously, increment and decrement number
become 10, if increment or decrement button is pressed for 10 seconds continuously, increment
and decrement number become 100.
Displays
Temperature
Value,
Temperature Set
Value
and Parameters
Led indication of
Programming Mode
is active
Led indication of
Output is active
Led indication of
Output Set value
18

ESM-4410
SET
SET
OUT PROG
P
ESM-4410
SET
SET
OUT PROG
P
4.2 Observation of ESM-44 Temperature Controller Software Revision10
“ r” RevisionÞ
Main operation screen is
shown
If there is an unexpected situation while opening the device, power off the
device and inform a qualified personnel.
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When the power is applied to the device, software revision number is momentarily shown on the
display.
Software
Revision
number
19

4.3 Changing and Saving Set Value
If no operation is done in programming or Set value mode , device
turns back to main operation screen automatically.
for 20 seconds
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SET value can be
changed with increment
and decrement buttons.
Press Enter button for
saving SET value.
Press SET button again to
exit without saving SET
value.
When SET button is
pressed, SET led lights on
and SET value is observed
on display.
Main Operation Screen
SET Value Screen
SET Value Screen
For both conditions, SET
led lights off and it turns to
main operation screen.
Main Operation Screen
OUT
SET
PROG
SET
OUT
SET
PROG
SET
OUT
SET
PROG
SET
OUT
SET
PROG
SET
20