EMKO ESM-4420 User manual

ESM- 48x48 DIN 1/16 Temperature Controller4420
ESM-4420 48 x 48 DIN 1/16
Temperature Controller with Universal Input
- 4 digits process(PV) and 4 digits process set value
- Universal process input (TC, RTD )
- Adaptation of PID Coefficients to the system with Self-Tune
operation (Step Response Tuning)
- Programmable Heating or Cooling Functions for Control Output
- Alarm Functions for Alarm Output
(SV) display
- Configurable ON/OFF, P, PI, PD and PID control forms
Instruction Manual. ENG ESM-4420 02 V03 04/08

2
Instruction manual of ESM-4420 Temperature Controller consists of two main sections.
Explanation of these sections are below. Also, there are other sections which include order
information and technical specifications of the device. All titles and page numbers in instruction
manual are in “ ” section. User can reach to any title with section number.
In this section, physical dimensions of the device, panel mounting, electrical wiring,
physical and electrical installation of the device to the system are explained.
Also in these sections, there are warnings to prevent serious injury while doing the
physical and electrical mounting or using the device.
Explanation of the symbols which are used in these sections are given below.
CONTENTS
Installation:
Operation and Parameters:
In this section user interface of the device, accessing to the parameters, description of the
parameters are explained.
ABOUT INSTRUCTION MANUAL
a
c
i
This symbol is used to determine the dangerous situations as a result of an electric
shock. User must pay attention to these warnings definitely.
This symbol is used for safety warnings. User must pay attention to these
warnings.
This symbol is used to determine the important notes about functions and usage of
the device.

1.PREFACE............................................................................................................................................
2.INSTALLATION....................................................................................................................................
3.ELECTRIAL WIRINGS.........................................................................................................................
5.FRONT PANEL DEFINITION AND ACCESSING TO THE MENUS....................................................
6.PARAMETERS....................................................................................................................................
7.GENERAL INFORMATION..................................................................................................................
8.FAILURE MESSAGES IN ESM-4420 TEMPERATURE CONTROLLER............................................
9.SPECIFICATIONS................................................................................................................................
1.1 GENERAL SPECIFICATIONS
1.2 ORDERING INFORMATION
1.3 WARRANTY
1.4 MAINTENANCE
2.1 GENERAL DESCRIPTION
2.3 PANEL CUT-OUT
2.4 ENVIRONMENTAL RATINGS
2.5 PANEL MOUNTING
2.6 INSTALLATION FIXING CLAMP
2.7 REMOVING FROM THE PANEL
3.1 TERMINAL LAYOUT AND CONNECTION INSTRUCTIONS
3.2 ELECTRICAL WIRING DIAGRAM
3.3 VIEW OF THE DEVICE LABEL
3.5.2 RTD CONNECTION
3.6 GALVANIC ISOLATION TEST VALUES OF ESM-4420 TEMPERATURE CONTROLLER
4.2 PROCESS OUTPUT ( SSR DRIVER ) CONNECTION
5.1 FRONT PANEL DEFINITION
5.2 RUN THE DEVICE AND
5.3 ADJUSTMENT OF PROCESS SET VALUE
5.4 ADJUSTMENT OF ALARM SET VALUE
6.1 PARAMETER LIST
6.2 EASY ACCESS DIAGRAM OF PARAMETERS
6.3 ENTERING TO THE PROGRAMMING SECTION AND PROCESS MENU
6.4 CONTROL MENU
6.5 ALARM MENU
6.6 PROTECTION MENU
7.1 TUNE OPERATION
7.2 ALARM TYPES
2.2 DIMENSIONS
3.5 PROCESS INPUT CONNECTION
3.5.1 TC (THERMOCOUPLE) CONNECTION
4.1 PROCESS OUTPUT ( RELAY ) CONNECTION
4.3 ALARM OUTPUT ( RELAY ) CONNECTION
4.OUTPUT CONNECTION FORMS IN ESM-4420 TEMPERATURE CONTROLLER...........................
3.4 SUPPLY VOLTAGE INPUT CONNECTION OF THE DEVICE
OBSERVATION OF SOFTWARE REVISION ON THE DISPLAYS
CONTENTS
3
Page 5
Page 38
Page 21
Page 13
Page 8
Page 24
Page 43
Page 44
Page 19

4
Manufacturer Company Name : Emko Elektronik A.S.
Manufacturer Company Address: DOSAB, Karanfil Sokak, No:6, 16369 Bursa, Turkiye
The manufacturer hereby declares that the product conforms to the following
standards and conditions.
Product Name : Temperature Controller
Model Number : ESM-4420
Type Number : ESM-4420
Product Category : Electrical equipment for measurement, control and
laboratory use
Conforms to the following directives :
73 / 23 / EEC The Low Voltage Directive as amended by 93 / 68 / EEC
89 / 336 / EEC The Electromagnetic Compatibility Directive
Has been designed and manufactured according to the following specifications
EN 61000-6-4:2001 EMC Generic Emission Standard for the Industrial Environment
EN 61000-6-2:2001 EMC Generic Immunity Standard for the Industrial Environment
EN 61010-1:2001 Safety Requirements for electrical equipment for measurement,
control and laboratory use
EU DECLARATION OF CONFORMITY

ESM-4420 series temperature controllers are designed for measuring and controlling a
process value. They can be used in many applications with their universal process input, control
outputs and selectable alarm functions.
Some application fields which they are used are below:
1.Preface
5
ApplicationApplication Fields
Glass PID Process Control
Plastic
Petro-Chemistry
Textile
Automative
Machine production industries
Alarm Out
Process Input
Supply Voltage Input
1.1 General Specifications
ESM-4420
Standard
Heating-Cooling Function
ON/OFF, PID Operation
Process Out
Alarm Output
Control Output
Universal Process Input
TC, RTD
Standard
Standard
230 V (±15 ) , 50/60HzV%
Optional Supply Voltage Input
115 V (±15 ) , 50/60HzV%
24 V (±15 ) , 50/60HzV%
24 V (-15 ) , 50/60Hz%;+10%W

All order information of
ESM-4420 Temperature
Controller are given on the table at
left. User may form appropriate
device configuration from
information and codes that at the
table and convert it to the ordering
codes.
Firstly, supply voltage then
other specifications must be
determined. Please fill the order
code blanks according to your
needs.
Please contact us, if your
needs are out of the standards.
1.2 Ordering Information
6
cV
Z
Vac,
Vdc
Vdc or Vac can be applied
Þ
Þ
ÞW
ABCD E FGHI
/
UVWZ/
/
000
1Relay Output (resistive load 5A@250V , 1 NO + 1NC)V
Process Input
E
Supply VoltageA
ESM-4420 (48x48 DIN 1/16)
24V ( ± %15 ) 50/60HzV
3
115V ( ± %15 ) 50/60HzV
4
230V ( ± %15 ) 50/60HzV
5
9
2SSR Driver Output (maximum 12V ,10mA)Z
Customer
23
25
27
28
29
J ,Fe CuNi IEC584.1(ITS90)
K ,NiCr Ni IEC584.1(ITS90)
R ,Pt13%Rh Pt IEC584.1(ITS90)
S ,Pt10%Rh Pt IEC584.1(ITS90)
T ,Cu CuNi IEC584.1(ITS90)
-200°C,900°C
-200°C,1300°C
0°C,1700°C
0°C,1700°C
-200°C,400°C
-328°F,1652°F
-328°F,2372°F
32°F,3092°F
32°F,3092°F
-328°F,752°F
Input Type(TC) Scale(°C) Scale(°F) BC
01
Alarm Output
FG
/
000001
Input Type
BC
Configurable (Table-1)
20
Scale
Table-1
Serial Communication
D
None
0
Input Type(RTD) Scale(°C) Scale(°F) BC
PT 100 , IEC751(ITS90)
PT 100 , IEC751(ITS90)
-200°C,650°C
-199.9°C,650.0°C
-328°F,1202°F
-199,9°F,999.9°F
39
40
Table-1
Relay Output (resistive load 5A@250V , 1 NO)V
224V ( -15%;+10% ) 50/60HzW

7
1.3 Warranty
EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts from
the delivery date. This warranty is in force if duty and responsibilities which are determined in
warranty document and instruction manual performs by the customer completely.
1.4 Maintenance
Repairs should only be performed by trained and specialized personnel. Cut power to the device
before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of
these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl
alcohol or water to clean the external plastic case.

8
In package ,
- One piece unit
- Two pieces mounting clamp
- One piece instruction manual
A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified
mechanical and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit, power
off the system and the electrical connection of the device from the system.
The unit is normally supplied without a power switch or a fuse. Use power switch and fuse
as required.
Be sure to use the rated power supply voltage to protect the unit against damage and to
prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and trouble
with the unit can be prevented.
Never attempt to disassemble, modify or repair this unit. Tampering with the unit may
results in malfunction, electric shock or fire.
Do not use the unit in combustible or explosive gaseous atmospheres.
During the equipment is putted in hole on the metal panel while mechanical installation
some metal burrs can cause injury on hands, you must be careful.
Montage of the product on a system must be done with it’s mounting clamp. Do not do the
montage of the device with inappropriate mounting clamp. Be sure that device will not fall
while doing the montage.
It is your responsibility if this equipment is used in a manner not specified in this
instruction manual.
separate
Before beginning installation of this product, please read the instruction
manual and warnings below carefully.
2.Installation
c

2.1 General Description
2.2 Dimensions
9
ESM-4420
ASET
Temperature Controller
P
PSET
°C
°F
PO
AO
PS
AS
84 mm / 3.31 inch
48 mm/ 1.89 inch
48 mm/ 1.89 inch
Maximum 5 0.2 inchmm /
11±1mm/0.43 inch
Panel surface
(maximum thickness 5mm / 0.2 inch)
Front Panel
Ip65 protection
NEMA 4X
Mounting Clamps
Product Label

2.3 Panel Cut-Out
10
65 mm / 2.56 inch (min)
65 mm / 2.56 inch (min)
46 mm / 1.81 inch (min)
46 mm / 1.81 inch (min)

c
11
1
2
3
During installation into a metal panel, care should be taken to avoid injury from
metal burrs which might be present. The equipment can loosen from vibration
and become dislodged if installation parts are not properly tightened. These
precautions for the safety of the person who does the panel mounting.
1-Before mounting the device in your
panel, make sure that the cut-out is of
the right size.
2-Check front panel gasket position
3-Insert the device through the cut-out.
If the mounting clamps are on the unit,
put out them before inserting the unit to
the panel.
2.4 Environmental Ratings
2.5 Panel Mounting
Operating Temperature :
Max. Operating Humidity :
Altitude :
0to50°C
90 Rh (non-condensing)
Up to 2000m.
%
Operating Conditions
Forbidden Conditions:
Corrosive atmosphere
Explosive atmosphere
Home applications (The unit is only for industrial applications)
c

12
c
c
1-Loosen the screws.
2-Pull mounting clamps from top and bottom
fixing sockets.
3-Pull the unit through the front side of the panel
Before starting to remove the unit from panel, power off the unit and the related
system.
Montage of the unit to a system must be done with it’s own fixing clamps. Do not
do the montage of the device with inappropriate fixing clamps. Be sure that
device will not fall while doing the montage.
The unit is designed for panel mounting.
1-Insert the unit in the panel cut-out from the
front side.
2- Insert the mounting clamps to the holes that
located top and bottom sides of device and
screw up the fixing screws until the unit
completely immobile within the panel
2.6 Installation Fixing Clamp
2.7 Removing from the Panel
12
3
21

13
Max. 2.5mm / inch
Wire Size:
14AWG/1mm²
Solid /Stranded
a
3.1 Terminal Layout and Connection Instructions
Torque 0.5 Nm
Screw driver 0.8x3mm
You must ensure that the device is correctly configured for your application.
Incorrect configuration could result in damage to the process being controlled,
and/or personal injury. It is your responsibility, as the installer, to ensure that
the configuration is correct.
Parameters of the device has factory default values. These parameters must be
set according to the system’s needs.
Only qualified personnel and technicians should work on this equipment. This
equipment contains internal circuits with voltage dangerous to human life.
There is severe danger for human life in the case of unauthorized intervention.
Be sure to use the rated power supply voltage to protect the unit against
damage and to prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and
trouble with the unit can be prevented.
3.Electrical Wirings
c
c
c
c

230
115
V ( ± 15% ) 50/60Hz - 3VA
V ( ± 15% ) 50/60Hz - 3VA
24V ( ± 15% ) 50/60Hz - 3VA
V
V
V
3.2 Electrical Wiring Diagram
c
14
13
a
NOC
5A@250V V
ALARM OUT
Supply Voltage Input
(It must be determined
in order.)
Alarm Output Relay
CAT II
Y
P/N : 442ESM- 0
c
8 9 10 11 12 14
Temperature measurement input is in CAT II class.
i
Universal
Temperature Measurement Input
(TC, RTD)
TC
Pt-100
123
NO C NC
PROCESS OUT
5A@250VV
Process Output
Relay or
Optional SSR Output
NL
Note-1
Note-1: SSR Driver OutputMax 12V ,10mA forZ
()+()-
(It must be determined
in order.)
Electrical wiring of the device must be the same as ‘Electrical Wiring Diagram’
below to prevent damage to the process being controlled and personnel injury.
24V ( - 15%;+10% ) 50/60Hz - 3VAW

15
3.3 View of the Device Label
PROCESS OUT
NL
5A@250VV
P/N : ESM-4420
Y
caCAT II
TC
Pt-100
NOC
7
6
5
4
3
21
14
13
12
11
10
98
NCNO C
ALARM OUT
5A@250VV230V ±15%V
50/60Hz 3VA

3.4 Supply Voltage Input Connection of the Device
16
Note-1: External fuse is recommended.
Supply voltage range must be determined in order. Device is produced
different for low and high voltage. While installing the unit, supply voltage
range must be controlled and appropriate supply voltage must be applied to
the unit. Controlling prevents damages in unit and system and possible
accidents as a result of incorrect supply voltage.
There is no power supply switch or fuse on the device. So the user must put
power supply switch and a fuse to the supply voltage input. In accordance
with the safety regulations, the power supply switch shall bring the
identification of the relevant instrument. Power supply switch and fuse must
be put to a place where user can reach easily.
c
Power supply switch must be two poled for seperating phase and neutral.
On/Off condition of power supply switch is very important in electrical
connection. On/Off condition of power supply switch must be signed for
preventing the wrong connection.
External fuse must be on phase connection in supply input.V
c
c
c
Make sure that the power supply voltage is the same indicated on the
instrument.
Switch on the power supply only after that all the electrical connections have
been completed.
c
Connection of Supply Voltage
Input
Supply Voltage
230 V (± 15%) 50/60 Hz or
115 V (± 15%) 50/60 Hz or
24 V (± 15%) 50/60 Hz
24V ( - 15%;+10% ) 50/60Hz
V
V
V
W
13
NL
14
Y
Power
Supply
Switch
c
a
External
Fuse
(1 A T)V
Note-1
External fuse must be on (+) line connection in supply input.Z

17
3.5 Process Input Connection
3.5.2 RTD Connection
Note 1 :
Note 2 :
Note 3 :
In 3-wire system, use always cables of the same diameter (min 1mm²) Always use
wires of the same gauge and type whether a 2-wire or 3-wire system.
Install a jumper between terminals 2 and 3 when using a 2-wire RTD.
If the distance is longer than 10 meters, use 3-wire system
3-wire Pt-100 connection
(with line compensation)
(Max. Line impedance is 10 )W
2-wire Pt-100 connection
(without line compensation)
112233
Pt-100
Note 1 Note 2
Pt-100
3.5.1 TC (Thermocouple) Connection
123
TC Connect the wires with the polarity as shown in the
figure left.
Always use compensation wire corresponding to the thermocouple used. If
present, the shield must be connected to a proper ground.
i
Input resistance is greater than 10M W.
i
Input resistance is greater than 10M W.
i

18
3.6 Galvanic Isolation Test Values of ESM-4420 Temperature Controller
2000 ( ESM-4420 )
5
V For .5.....V
00V ( For ESM-4420.3..... )V
13
14 Ground 1
8
9
9
10
2000V V
2000V V
2000V V
2000V V
2000V V
2
3
2000V V
10
11
12
8
9
10
9
10
11
12
2
3
Supply Voltage
Process Output
(Relay)
Process Output
(SSR Driver)
Alarm Output
(Relay)
Analog
Inputs

4. Output Connection Forms in ESM- Temperature Controller4420
4.1 Process Output ( Relay ) Connection
19
Fuse
Load
Last Control
Element
(SSR)
9
Device LN
10
Fuses must be selected according to the application.
c
c
12 V
Max. 10mA
Z
Fuses must be selected according to the application.
c
Device
9
8
Fuse
Load
LN
Last Control Element
(Contactor)
c
10
5A T FuseV
C
NC
NO
4.2 Process Output ( SSR Driver ) Connection

4.3 Alarm Output ( Relay ) Connection
20
Fuses must be selected according to the application.
c
Device
11
12
Fuse
Load
LN
Last Control Element
(Contactor)
c
5A T FuseV
NO
C