EMKO ESM Series User manual

PID Temperature Controller ESM-XX20
ENGLISH
ESM series temperature controllers are designed for measuring and
controlling a process value. They can be used in many applications with their
TC and RTD temperature measurement input, multi-function control outputs,
selectable alarm functions.
They are mainly used in glass, plastic, petro-chemistry, textile, automotive
and machine production industries. Accurate and advanced controlling is
performed with selectable ON-OFF, P, PI, PD, PID and Self Tune PID
functions.
ESM-9920, ESM-9420, ESM-7720, ESM-4920, ESM-4420
PID Temperature Control Units
- 4 digit process (PV) and 4 digit set (SV) display
- Process input (TC, RTD)
- Programmable ON/OFF, P, PI, PD and PID control forms
-
- Adaptation of PID Coefficients to the system with Self-Tune
operation (Step Response Tuning)
Programmable Heating or Cooling Functions for Control
Output
- Selectable Alarm Functions for Alarm Output
PID TEMPERATURE CONTROL
UNITS
ESM-XX20
Introduction Brochure. ENG ESM-XX20 01 V13 08/15

ENGLISH
Supply Voltage
Specifications
2
Output
Process Input: TC, RTD
Thermocouple (TC): J, K, R, S and T (IEC584.1)(ITS90) Thermoresistance (RTD): PT-100
(IEC751)(ITS90)
Measurement Range : Please refer to Table-1 for selection of input type and scale.
Accuracy : ± 0.25% of scale for thermocouple and thermoresistance
Cold Junction Compensation : Automatically ±0.1°C/1°C
Line Compensation : Maximum 10 Ohm
Sensor Break Protection : Upscale
Sampling Cycle : 3 samples per second
Input Filter : 1.0 second.
Control Form : ON/OFF, P, PI, PD or PID (Control form can be programmed by the user.)
Process Output : Relay (5A@250VVat resistive load) or SSR
Driver Output (Maximum 24mA, Max. 12V Z )
Alarm Output : Relay(5A@250VV at resistive load) or SSR Driver
Output(Alarm Output - 2) (Maximum 24mA, Max. 12V Z )
24V V ( ±15% ) 50/60 Hz - 3VA or 24VZ (±%15) -3W
230V V ( ±15% ) 50/60 Hz - 3VA
115V V ( ±15% ) 50/60 Hz - 3VA
24V V ( ±15% ) 50/60 Hz - 3VA
(It must be determined in order)
Display
Process Display :
ESM-4420 : 10.1 mm Red 4 digit LED Display
ESM-4920 : 13.2 mm Red 4 digit LED Display
ESM-7720 : 13.2 mm Red 4 digit LED Display
ESM-9420 : 10.1 mm Red 4 digit LED Display
ESM-9920 : 19 mm Red 4 digit LED Display
Set Value Display :
ESM-4420 : 8 mm Green 4 digits LED Display
ESM-4920 : 8 mm Green 4 digits LED Display
ESM-7720 : 9.1 mm Green 4 di gits LED Display
ESM-9420 : 8 mm Green 4 digits LED Display
ESM 9920 : 10.8 mm G reen 4 digits LED Display
Leds : PS (Process Set Value), PO (Process Output Status Led) ,
AS1, AS2 (Alarm Set Values), AO1, AO2 (Alarm Output Status
Operating Temperature : 0...50°C
Humidity : 0-90%RH (none condensing)
Protection Class : IP65 at front, IP20 at rear
Weight : ESM-4420 : 220 gr. , ESM-4920 : 240 gr.
ESM-7720 : 270 gr. , ESM-9420 : 230 gr.
ESM-9920 : 340 gr.
Environmental Ratings and Physical Specifications

3
1.5 Maintenance
1.6 Manufacturer Company
Dimension :
ESM-4420 : (48 x 48mm, Depth : 95mm)
ESM-4920 : (96 x 48mm, Depth : 94.5mm)
ESM-7720 : (72 x 72mm, Depth : 95.5mm)
ESM-9420 : (48 x 96mm, Depth : 94.5mm)
ESM-9920 : (96 x 96mm, Depth : 96mm)
Panel CutOut :
ESM-4420 : (46 x 46mm)
ESM-4920 : (92 x 46mm)
ESM-7720 : (69 x 69mm)
ESM-9420 : (46 x 92mm)
ESM-9920 : (92 x 92mm)
8
TC
Process Input
1
9
2
11
3
12 13 14
Pt-100
CAT II
ESM-4420
Y
c
Output-1
( Process Output or
Alarm Output-2 )
Output
( Alarm Output-1 )
-2
C NO
10
45 6 7
5A@250VV
5A@250VV
NCNO C
( - ) ( + )
Note-1 Supply
Switch
230 VV
50/60 Hz
NL
1A V T
Fuse
Output-3
( SSR Output )
_
+
Max. 24 mA, 12V
Process Input
CAT II
ESM-4920
Y
c
Output
Alarm Output-2 )
-1
( Process Output or
Output
( Alarm )
-2
Output-1
5A@250VV
NCNO C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
5A@250VV
NCNO C
TC
Pt-100
( - ) ( + )
Note-1 Supply
Switch
230 VV
50/60 Hz
NL
1A V T
Fuse
Output
(SSR )
-3
Output
+_
Max. 24 mA, 12V
Electrical Wirings
ENGLISH

4
ESM-7720
1 2
Process Input
CAT II
Y
c
Output
Alarm Output-2 )
-1
( Process Output or
Output
( Alarm )
-2
Output-1
TC
Pt-100
5A@250VV
NCNO C
345678 9 10 11
12 13 14 15 16 17 18 19 20 21 22
5A@250VV
NCNO C
( - ) ( + )
Note-1
230 VV
50/60 Hz
NL
1A V T
Fuse
Supply
Switch
Output-3
( SSR Output )
_
+
Max. 24 mA, 12V
Process Input
CAT II
ESM-9420
Y
c
Output
Alarm Output-2 )
-1
( Process Output or
Output
( Alarm )
-2
Output-1
5A@250VV
NCNO C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
5A@250VV
NCNO C
TC
Pt-100
( - ) ( + )
Note-1 Supply
Switch
230 VV
50/60 Hz
NL
1A V T
Fuse
Output
(SSR )
-3
Output
+_
Max. 24 mA, 12V
Process Input
CAT II
ESM-9920
Y
c
Output
Alarm Output-2 )
-1
( Process Output or
Output
( Alarm )
-2
Output-1
5A@250VV
NCNO C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
5A@250VV
NCNO C
TC
Pt-100
( - ) ( + )
Note-1 Supply
Switch
230 VV
50/60 Hz
NL
1A V T
Fuse
Output
(SSR )
-3
Output
+_
Max. 24 mA, 12V
Note-1: If process output is SSR driver output, pay attention to the
(+) and (-) pins while doing the connection of the device
ENGLISH

5
Maximum 15mm / 0.59 inch
84 mm / 3.31 inch
11.5 ± 1 mm /0.45 inch
ESM-7720
72mm / 2.83 inch
72mm / 2.83 inch
°C
°F
PO
AO2
PS
AS2
Temperature Controller
ASET
ESM-7720
P
PSET
AO1 AS1
ESM-4920
°C
°F
Temperature Controller ESM - 4920
PS
AS1
AS2
PO
AO1
AO2
P
PSET ASET
48mm/ 1.89 inch
96mm / 3.78 inch
84mm / 3.31 inch10.5 ± 1 mm /0.43 inch
Maksimum 15mm / 0.59 inch
ESM-4420
84 mm / 3.31 inch
Maximum 5mm / 0.2 inch
11 ± 1 mm /0.43 inch
ESM-4420
ASET
Temperature Controller
P
PSET
°C
°F
PO
AO2
PS
AS2
48 mm/ 1.89 inch
48 mm/ 1.89 inch
AO1 AS1
Dimension
ENGLISH

ENGLISH
4-Insert the unit in the panel cut-out from the front side.
5- Insert the mounting clamps to the holes that located
top and bottom sides of device and screw up the fixing
screws until the unit completely immobile within the
panel.
1
2
3
1-Before mounting the device in your panel, make sure
that the cutout is of the right size.
2-Check front panel gasket position
3-Insert the device through the cutout.If the mounting
clamps are on
the unit, put out them before inserting the unit to the panel.
45
6
Panel Mounting
84 mm / 3.31 inch12 ± 1 mm /0.47 inch
96mm / 3.78 inch
96mm / 3.78 inch
°C
°F
Temperature Controller
ESM-9920
Maximum 15 mm / 0.59 inch
PO
AO 1
AO 2
PS
AS 1
AS 2
ASET
P
PSET
ESM-9920
ESM-9420
ASET
P
PSET
96mm / 3.78 inch
48mm / 1.89 inch
84 mm / 3.31 inch10.5 ± 1 mm /0.41 inch
Temperature
Controller
ESM-9420
PO
AO
°C
°F
PO
AO 1
AO 2
PS
AS 1
AS 2
Maximum 15mm / 0.59 inch

Access and Change Set Values
7
ENGLISH

8
Easy Access Diagram For Program Parameters
Note:If user does not do anything for 120 seconds while device is on programming
section, device turns to operation screen.
To enter Program menu
press button for 5
seconds.
P
PSET
°C
°F
PO
AO
PS
AS
P
PSET
°C
°F
PO
AO
PS
AS
ASET
After 5 sec.
Press ASET/OK
Button to access
Password Screen.
Enter Password with
increment or
decrement buttons.
°C
°F
PO
AO
PS
AS
°C
°F
PO
AO
PS
AS
ASET
Approve
password with
ASET/OK Button.
Password ScreenMain Screen
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
P
PSET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
°C
°F
PO
AO
PS
AS
ASET
ENGLISH

ENGLISH
Starting the Tune operation
1-Enter to the programming section
2- Select , parameter in menu. Press ASET/OK button for saving the
parameter and turn to the main operation screen.
3- Observe that “ ” blinks in set display.
Note- For starting the Tune operation,
Heating Tune Operation:Process value must be lower than process set value at least 5% of
full scale
Cooling Tune Operation :Process value must be greater than process set value at least
5%of the full scale . If this condition is not okay, Blinks on the screen for 10 seconds.
9
Easy Access Diagr am For Sensor Break Output Value
Note-2: Sensor Break Output Value can be adjusted on programming section too.
ASET
°C
°F
PO
AO AS
To enter the Sensor
Break Output Value,
press ASET/OK
button for 5 seconds.
Change the Sensor
Break Output Value
with increment and
decrement buttons.
Press ASET/OK button to exit and save.
Main Screen
°C
°F
PO
AO AS
Press PSET button to exit
without saving the value.
°C
°F
PO
AO AS
ASET
°C
°F
PO
AO AS
P
PSET
ASET
P
PSET
Note:If user does not do anything for 120 seconds while device is on this section, device turns
to operation screen.
Canceling Self Tune operation :
1- If sensor breaks ;
2- If Self Tune operation can not be completed in 8 hours ;
3- While heating Self Tune is running, if process value becomes greater than Process Set
value
4- While cooling Self Tune is running, if process value becomes less than Process Set value;
5- While Self Tune operation is running, if user changes the process set value;
device continues to run with former PID parameters
without changing PID parameters.
Then Self Tune operation is canceled,
Tune Operation
: Pt - 100 , -199.9°C,650.0°C ; -199.9°F,999.9°F
: Process Menu Parameters
: Unit Selection. or can be chosen. (Default: )
: Operation Scale minimum (Low . It changes according to the
process input type and scale. (Default: -200)
Limit) value
: maximum (High Limit) value.
process input type and scale. (Default: 900)
Operation Scale It changes according to the
: Process input type selection ; (Default: )
: J type (Fe,Cu,Ni) Thermocouple , ; -200°C,900°C -328°F,1652°F
: K type (Ni,Cr,Ni) Thermocouple , -200°C,1300°C ; -328°F,2372°F
: R type (Pt13%RhPt) Thermocouple , 0°C,1700°C ; 32°F,3092°F
: S type (Pt10%RhPt) Thermocouple , 0°C,1700°C ; 32°F,3092°F
: T type (Cu,Cu,Ni) Thermocouple , -200°C,400°C ; -328°F,752°F
: Pt - 100 , -200°C,650°C ; -328°F,1202°F

ENGLISH
10
: Derivative Time. 0.0 to 999.9 second.If
this parameter can be observed. (Default: 25.0)
It can be adjusted from = ,then
: Output Control Period. 1 to 150 second
then this parameter can be observed. (Default: 10)
It can be adjusted from If = ,
: Proportional band . It can be adjusted from %1 to %100.If
this parameter can be observed. (Default: 10.0)
= , then
: If tune parameter is set to , device start to calculate PID parameters
automatically. This parameter is shown if = . (Default: )
: Integral Time. 0 to 3600 second.If
this parameter can be observed. (Default: 100)
It can be adjusted from = , then
: Process Type Selection. It can be or .(Default: )
: Process Control Type Selection. It can be or .(Default: )
: Hysteresis value. of the Scale
If = , then this parameter can be observed (Default: 3)
It can be adjusted from %0 ile %50 ( - )
: Sensor Break Output Value. %0 to %100. It can be adjusted from (Default: 0.0)
: Soft Start Control time. .
(Default:1)
This parameter determines soft start mode control time
: Soft Start Control Output. This parameter determines soft start mode control output
percentage. (Default: 10.0)
: Soft Start Set value. Device operates in Soft Start mode, until the temperature reaches
Soft Start set value. (Default: no)
: Control Menu Parameters
Note: If process input type selection( ) is changed, , ,
, , , , , , , , and
parameters may need to be updated according to the input type selection.
: Alarm Hysteresis value. .
(Default: 0)
It can be adjusted from %0 ile %50 of the Scale( - )
: Alarm Type selection. (Default: )
:
Operation Scale maximum. (Default: 500)
Alarm Set High Limit parameter. It can be adjusted from Alarm Set Low Limit to
: Alarm on Delay Time. It can be adjusted from 0 to 9999 seconds. (Default: 0)
:
9998, , is seen on the screen and Alarm Latching Output is selected. (Default: 0)
Alarm off Delay Time. It can be adjusted from 0 to 9998 seconds. If it is higher than
:
Alarm Set High Limit. (Default: 0)
Alarm Set Low Limit parameter. It can be adjusted from Operation Scale minimum to
: Alarm Menu Parameters
: Process Set value Low Limit. Minimum set value is defined with this parameter. It
changes according to the process input type and scale. (Default: -200)
: Process Set value High Limit. Maximum set value is defined with this parameter.
It changes according to the process input type and scale. (Default: 900)
: Display offset for process value. It can be adjusted from -10% of scale to 10%
of scale. It is added to the process display value. (Default: 0)
: This parameter determines, which output will be Process control output. If rLY is
chosen, process output is relay output, if SSr is chosen, process output is SSR output.
(Default: Ssr)

ENGLISH
: Protection Menu Parameter
: Alarm Type selection. (Default: )
: Alarm Set High Limit parameter. It can be adjusted from Alarm Set Low Limit to
:
to Alarm Set High Limit. (Default: 0)
Alarm Set Low Limit parameter. It can be adjusted from Operation Scale minimum
: Alarm on Delay Time. It can be adjusted from 0 to 9999 seconds. (Default: 0)
: Alarm off Delay Time. It can be adjusted from 0 to 9998 seconds. If it is higher than
NOTE: Alarm-2 parameters(AHS2 , AtS2 , Alo2 ,AuP2 , Aon2 , AoF2 )
are active,if Cout parameter is set as SSR.
:
9999. If is 0, password screen is not observed. If is different from 0 and user
enters to the menu pages without entering the password, all the menus can be observed
except protection menu . But device does not allow to do any changes in
parameters. (Default value is 0)
Password for accessing to the programming section. It can be adjusted from 0 to
Alarm Types
Alarm
Output
Process Low
Alarm
ON
OFF
Process Value
Process High
Alarm
ON
OFF
Alarm
Output
Process Value
11
: Alarm Hysteresis value. It can be adjusted from %0 ile %50 of the Scale
( - ). (Default: 0)
Operation Scale maximum. (Default: 500)
9998, is seen on the screen and Alarm Latching Output is selected. (Default: 0)

Deviation
Alarm
Band
ON
OFF
Alarm
Output
Process Value
( + ) ( - )
Deviation Low
Alarm
ON
OFF
Alarm
Output
Process Value
( - )
Deviation High
Alarm
ON
OFF
Alarm
Output
Process Value
( + )
Deviation Range
Alarm
ON
OFF
Alarm
Output
Process Value
( + ) ( - )
12
ENGLISH

ENGLISH
5- In programming section, when Tune operation is selected , if
warning which is shown on the left blinks in operation screen for 10
seconds, it means that start conditions is not okay for Tune operation.
3- If value that is read from the analog input is higher than process set high
limit parameter value , value on the top display starts to blink like on
the picture.
2- If value that is read from the analog input is lower than process set
low limit parameter , value on the top display starts to blink like on
the picture.
13
1- Sensor failure in analog inputs. Sensor connection is wrong or there is
no sensor connection.
4- If programming section entering password is different from “0” and user
accesses to the parameter by ASET/OK button without entering the
password and wants to change a parameter, the warning message is
shown on the bottom display as shown on the left. Device does not allow
to do any changes without entering the password correctly.
Error Messages
°C
°F
PO
AO
PS
AS
ASET
P
PSET
°C
°F
PO
AO
PS
AS
ASET
P
PSET
°C
°F
PO
AO
PS
AS
ASET
P
PSET
°C
°F
PO
AO
PS
AS
ASET
P
PSET
ASET
P
PSET
°C
°F
PO
AO
PS
AS
ON
OFF
Alarm
Output
Process Value
( - )
Deviation Range
High Alarm
cBefore beginning installation of this product, please
read the instruction manual and warnings below carefully.
Installation
In package ,
-One piece unit
-Two pieces mounting clamp
-One piece instruction manual

14
A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified mechanical
and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit, power off the
system and the electrical connection of the device from the system.
The unit is normally supplied without a power switch or a fuse. Use power switch and fuse as
required.
Be sure to use the rated power supply voltage to protect the unit against damage and to
prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and trouble with
the unit can be prevented.
Never attempt to disassemble, modify or repair this unit. Tampering with the unit may results
in malfunction, electric shock or fire.
Do not use the unit in combustible or explosive gaseous atmospheres. During the equipment
is putted in hole on the metal panel while mechanical installation some metal burrs can cause
injury on hands, you must be careful.
Montage of the product on a system must be done with it’s mounting clamp. Do not do the
montage of the device with inappropriate mounting clamp. Be sure that device will not fall
while doing the montage.
It is your responsibility if this equipment is used in a manner not specified in this instruction
manual.
EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts
from the delivery date.
This warranty is in force if duty and responsibilities which are determined in warranty
document and instruction manual performs by the customer completely.
Repairs should only be performed by trained and specialized personnel. Cut power to the
device before accessing internal parts. Do not clean the case with hydrocarbon-based
solvents (Petrol, Trichlorethylene etc.). Use of these solvents can reduce the mechanical
reliability of the device. Use a cloth dampened in ethyl alcohol or water to clean the external
plastic case.
Garanti
Manufacturer Information:
Repair and Maintenance Service Information:
Emko Elektronik Sanayi ve Ticaret A.Ş.
Demirtaş Organize Sanayi Bölgesi Karanfil Sk. No:6 16369
BURSA/TURKEY
Phone : [phone]
Fax : [phone]
Emko Elektronik Sanayi ve Ticaret A.Ş.
Demirtaş Organize Sanayi Bölgesi Karanfil Sk. No:6 16369
BURSA/TURKEY
Phone : [phone]
Fax : [phone]
Warranty
Maintenance
Other Information:
ENGLISH

ENGLISH
15
Ordering Information
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www.emkoelektronik.com.tr
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Emko Elektronik, visite nuestra página web
para descargar el manual de usuario
detallado.

ESM-XX20 PID Temperaturregler ESM-XX20 PID Temperaturregler
DEUTCH
ESM-9920, ESM-9420, ESM-7720, ESM-4920, ESM-4420
PID Temperaturregler

DEUTCH
2
Spezifikationen
Z)
V ohmsche Last )
V ohmsche Last )
Ausgang
Schutzklassen und Physikalische Eingenschaften
Versorgungsspannung:
230V V ( ±15% ) 50/60 Hz - 3VA
115V V ( ±15% ) 50/60 Hz - 3VA
24V V ( ±15% ) 50/60 Hz - 3VA
(Versorgungsspannung bei der Bestellung angeben)

DEUTCH
3
5A@250VV5A@250VV
5A@250VV
5A@250VV
5A@250VV5A@250VV
230 VV
50/60 Hz
Max.
24 mA, 12V Z
Max.
24 mA, 12V Z
Max.
24 mA, 12V Z
230 VV
50/60 Hz
230 VV
50/60 Hz
1A V T
Sicherung
1A V T
Sicherung
1A V T
Sicherung

DEUTCH
ABMESSUNGEN
ESM-4420
84 mm / 3,31 zoll
Maximal 5 mm/ 0,2 zoll.
11 ± 1 mm /0,43 zoll
ESM-4420
ASET
Temperaturregler
P
PSET
°C
°F
PO
AO2
PS
AS2
48 mm / 1,89 zoll
48 mm / 1,89 zoll
AO1 AS1
ABMESSUNGEN
Maximal 5 mm/ 0,2 zoll
84 mm / 3,31 zoll
11,5 ± 1 mm / 0,45 zoll
12 ± 1 mm /0,47 zoll 84 mm / 3,31 zoll
Maximal 15 mm/ 0,59 zoll
ESM-7720
72 mm / 2,83 zoll
72 mm / 2,83 zoll
°C
°F
PO
AO2
PS
AS2
Temperaturregler
ASET
ESM-7720
P
PSET
ESM-9920
96 mm / 3,78 zoll
96 mm / 3,78 zoll
°C
°F
PS
PO
AO2 AS2
Temperaturregler
ESM-9920
ASET
P
PSET
AO1 AS1
AO1 AS1
4

Frontplattenmontage
5
DEUTCH