Endress+Hauser Levelflex FMP55 User manual

Products Solutions Services
Operating Instructions
Levelflex FMP55
PROFIBUS PA
Guided wave radar
BA01008F/00/EN/19.22-00
71603680
2022-12-13
01.01.zz (Device firmware)

Levelflex FMP55 PROFIBUS PA
2 Endress+Hauser
Order code:
Ext. ord. cd.:
Ser. no.:
www.endress.com/deviceviewer Endress+Hauser
Operations App
XXXXXXXXXXXX
XXXXX-XXXXXX
XXX.XXXX.XX
Serial number
1.
3.
2.
A0023555

Levelflex FMP55 PROFIBUS PA Table of contents
Endress+Hauser 3
Table of contents
1 Important document information .... 5
1.1 Purpose of this document ................. 5
1.2 Symbols .............................. 5
1.2.1 Safety symbols .................. 5
1.2.2 Electrical symbols ................ 5
1.2.3 Tool symbols .................... 5
1.2.4 Symbols for certain types of
information and graphics ........... 6
1.3 Documentation ........................ 7
1.3.1 Technical Information (TI) ......... 7
1.3.2 Brief Operating Instructions (KA) ..... 7
1.3.3 Safety Instructions (XA) ............ 7
1.3.4 Functional Safety Manual (FY) ....... 7
1.4 Terms and abbreviations ................. 7
1.5 Registered trademarks ................... 8
2 Basic safety instructions ............ 9
2.1 Requirements for the personnel ............ 9
2.2 Intended use .......................... 9
2.3 Workplace safety ...................... 10
2.4 Operational safety ..................... 10
2.5 Product safety ........................ 10
2.5.1 CE mark ...................... 10
2.5.2 EAC conformity ................. 10
3 Product description ................ 11
3.1 Product design ........................ 11
3.1.1 Levelflex FMP51/FMP52/FMP54/
FMP55 ....................... 11
3.1.2 Electronics housing .............. 12
4 Incoming acceptance and product
identification ..................... 13
4.1 Incoming acceptance ................... 13
4.2 Product identification ................... 13
4.2.1 Nameplate .................... 14
5 Storage, transport ................. 15
5.1 Storage temperature ................... 15
5.2 Transporting the product to the measuring
point ............................... 15
6 Mounting ......................... 17
6.1 Mounting requirements ................. 17
6.1.1 Suitable mounting position ........ 17
6.1.2 Mounting under confined conditions .18
6.1.3 Notes on the mechanical load of the
probe ........................ 19
6.1.4 Lateral loading capacity (flexural
strength) of coax probes .......... 19
6.1.5 Mounting cladded flanges ......... 20
6.1.6 Securing the probe .............. 21
6.1.7 Special installation situations ....... 22
6.2 Mounting the measuring device ........... 26
6.2.1 Tool list ...................... 26
6.2.2 Mounting the device ............. 26
6.2.3 Mounting the "Sensor, remote"
version ....................... 26
6.2.4 Turning the transmitter housing .... 28
6.2.5 Turning the display .............. 29
6.3 Post-installation check .................. 29
7 Electrical connection .............. 31
7.1 Connecting requirements ................ 31
7.1.1 Terminal assignment ............ 31
7.1.2 Cable specification ............... 33
7.1.3 Device plug .................... 33
7.1.4 Supply voltage .................. 34
7.1.5 Overvoltage protection ........... 34
7.2 Connecting the device .................. 35
7.2.1 Opening cover .................. 35
7.2.2 Connecting .................... 35
7.2.3 Plug-in spring-force terminals ...... 36
7.2.4 Closing the cover of the connection
compartment .................. 36
7.3 Post-connection check .................. 36
8 Operation methods ................ 38
8.1 Overview ............................ 38
8.1.1 Local operation ................. 38
8.1.2 Operation with remote display and
operating module FHX50 .......... 39
8.1.3 Remote operation ............... 39
8.2 Structure and function of the operating
menu .............................. 40
8.2.1 Structure of the operating menu .... 40
8.2.2 User roles and related access
authorization .................. 42
8.2.3 Data access - Security ............ 42
8.3 Display and operating module ............ 47
8.3.1 Display ....................... 47
8.3.2 Operating elements .............. 50
8.3.3 Entering numbers and text ........ 51
8.3.4 Opening the context menu ......... 52
8.3.5 Envelope curve display on the display
and operating module ............ 54
9 Integration into a PROFIBUS
network .......................... 54
9.1 Overview of device master file (GSD) ........ 54
9.2 Setting the device address ............... 55
9.2.1 Hardware addressing ............. 55
9.2.2 Software addressing ............. 55

Table of contents Levelflex FMP55 PROFIBUS PA
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10 Commissioning using the
Commissioning Wizard ............ 56
11 Commissioning via operating
menu ............................. 57
11.1 Function check ....................... 57
11.2 Setting the operating language ............ 57
11.3 Configuring interface measurement ........ 58
11.4 Recording the reference envelope curve ..... 60
11.5 Configuring the local display ............. 61
11.5.1 Factory setting of local display for
interface measurements .......... 61
11.5.2 Adjusting the local display ......... 61
11.6 Configuration management .............. 62
11.7 Protecting settings from unauthorized access .63
12 Diagnostics and troubleshooting ... 64
12.1 General troubleshooting ................. 64
12.1.1 General errors .................. 64
12.1.2 Parametrization errors ........... 65
12.2 Diagnostic information on local display ...... 66
12.2.1 Diagnostic message .............. 66
12.2.2 Calling up remedial measures ...... 68
12.3 Diagnostic event in the operating tool ....... 69
12.4 Diagnostic list ........................ 70
12.5 List of diagnostic events ................. 71
12.6 Event logbook ........................ 72
12.6.1 Event history ................... 72
12.6.2 Filtering the event logbook ........ 73
12.6.3 Overview of information events ..... 73
12.7 Firmware history ...................... 75
13 Maintenance ...................... 76
13.1 Exterior cleaning ...................... 76
13.2 General cleaning instructions ............. 76
13.3 Cleaning coax probes ................... 76
14 Repair ............................ 77
14.1 General information ................... 77
14.1.1 Repair concept ................. 77
14.1.2 Repair of Ex-certified devices ....... 77
14.1.3 Replacing electronics modules ...... 77
14.1.4 Replacing a device ............... 77
14.2 Spare parts .......................... 78
14.3 Return .............................. 78
14.4 Disposal ............................ 78
15 Accessories ....................... 79
15.1 Device-specific accessories ............... 79
15.1.1 Weather protection cover ......... 79
15.1.2 Mounting bracket for electronics
housing ...................... 80
15.1.3 Centering star .................. 81
15.1.4 Remote display FHX50 ........... 82
15.1.5 Overvoltage protection ........... 83
15.1.6 Bluetooth module BT10 for HART
devices ....................... 84
15.2 Communication-specific accessories ........ 85
15.3 Service-specific accessories ............... 85
15.4 System components .................... 85
16 Operating menu ................... 86
16.1 Overview of the operating menu (display
module) ............................ 86
16.2 Overview of the operating menu (operating
tool) ............................... 93
16.3 "Setup" menu ........................ 100
16.3.1 "Mapping" wizard ............... 110
16.3.2 "Analog input 1 to 6" submenu ..... 111
16.3.3 "Advanced setup" submenu ........ 113
16.4 "Diagnostics" menu .................... 159
16.4.1 "Diagnostic list" submenu ......... 161
16.4.2 "Event logbook" submenu ......... 162
16.4.3 "Device information" submenu ..... 163
16.4.4 "Measured values" submenu ....... 165
16.4.5 "Analog input 1 to 6" submenu ..... 168
16.4.6 "Data logging" submenu .......... 170
16.4.7 "Simulation" submenu ........... 173
16.4.8 "Device check" submenu .......... 177
16.4.9 "Heartbeat" submenu ............ 179
Index ................................. 180

Levelflex FMP55 PROFIBUS PA Important document information
Endress+Hauser 5
1 Important document information
1.1 Purpose of this document
These Operating Instructions contain all the information that is required in the various
phases of the life cycle of the device: from product identification, incoming acceptance and
storage, to mounting, connection, operation and commissioning through to
troubleshooting, maintenance and disposal.
1.2 Symbols
1.2.1 Safety symbols
DANGER
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in
serious or fatal injury.
WARNING
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
serious or fatal injury.
CAUTION
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
minor or medium injury.
NOTICE
This symbol contains information on procedures and other facts which do not result in
personal injury.
1.2.2 Electrical symbols
Alternating current
Direct current and alternating current
Direct current
Ground connection
A grounded terminal which, as far as the operator is concerned, is grounded via a
grounding system.
Protective earth (PE)
Ground terminals that must be connected to ground prior to establishing any other
connections.
The ground terminals are located on the interior and exterior of the device:
• Interior ground terminal: protective earth is connected to the mains supply.
• Exterior ground terminal: device is connected to the plant grounding system.
1.2.3 Tool symbols
Phillips head screwdriver

Important document information Levelflex FMP55 PROFIBUS PA
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Flat blade screwdriver
Torx screwdriver
Allen key
Open-ended wrench
1.2.4 Symbols for certain types of information and graphics
Permitted
Procedures, processes or actions that are permitted
Preferred
Procedures, processes or actions that are preferred
Forbidden
Procedures, processes or actions that are forbidden
Tip
Indicates additional information
Reference to documentation
Reference to graphic
Notice or individual step to be observed
1.
,
2.
,
3.
Series of steps
Result of a step
Visual inspection
Operation via operating tool
Write-protected parameter
1, 2, 3, ...
Item numbers
A, B, C, ...
Views
Safety instructions
Observe the safety instructions contained in the associated Operating Instructions
Temperature resistance of the connection cables
Specifies the minimum value of the temperature resistance of the connection cables

Levelflex FMP55 PROFIBUS PA Important document information
Endress+Hauser 7
1.3 Documentation
The following types of documentation are available in the Download Area of the Endress
+Hauser website (www.endress.com/downloads):
For an overview of the scope of the associated Technical Documentation, refer to the
following:
•Device Viewer (www.endress.com/deviceviewer): Enter the serial number from the
nameplate
•Endress+Hauser Operations app: Enter serial number from nameplate or scan
matrix code on nameplate.
1.3.1 Technical Information (TI)
Planning aid
The document contains all the technical data on the device and provides an overview of
the accessories and other products that can be ordered for the device.
1.3.2 Brief Operating Instructions (KA)
Guide that takes you quickly to the 1st measured value
The Brief Operating Instructions contain all the essential information from incoming
acceptance to initial commissioning.
1.3.3 Safety Instructions (XA)
Depending on the approval, the following Safety Instructions (XA) are supplied with the
device. They are an integral part of the Operating Instructions.
The nameplate indicates the Safety Instructions (XA) that are relevant to the device.
1.3.4 Functional Safety Manual (FY)
Depending on the SIL approval, the Functional Safety Manual (FY) is an integral part of
the Operating Instructions and applies in addition to the Operating Instructions, Technical
Information and ATEX Safety Instructions.
The different requirements that apply for the protective function are described in the
Functional Safety Manual (FY).
1.4 Terms and abbreviations
BA
Document type "Operating Instructions"
KA
Document type "Brief Operating Instructions"
TI
Document type "Technical Information"
SD
Document type "Special Documentation"
XA
Document type "Safety Instructions"
PN
Nominal pressure
MWP
Maximum working pressure
The MWP is indicated on the nameplate.

Important document information Levelflex FMP55 PROFIBUS PA
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ToF
Time of Flight
εr (Dk value)
Relative dielectric constant
PLC
Programmable logic controller (PLC)
CDI
Common Data Interface
BD
Blocking Distance; no signals are analyzed within the BD.
PLC
Programmable logic controller (PLC)
CDI
Common Data Interface
PFS
Pulse Frequency Status (Switch output)
1.5 Registered trademarks
PROFIBUS®
Registered trademark of the PROFIBUS User Organization, Karlsruhe, Germany
Bluetooth®
The Bluetooth® word mark and logos are registered trademarks owned by the Bluetooth
SIG, Inc. and any use of such marks by Endress+Hauser is under license. Other trademarks
and trade names are those of their respective owners.
Apple®
Apple, the Apple logo, iPhone, and iPod touch are trademarks of Apple Inc., registered in
the U.S. and other countries. App Store is a service mark of Apple Inc.
Android®
Android, Google Play and the Google Play logo are trademarks of Google Inc.
KALREZ®, VITON®
Registered trademarks of DuPont Performance Elastomers L.L.C., Wilmington, DE USA
TEFLON®
Registered trademark of E.I. DuPont de Nemours & Co., Wilmington, USA
TRI-CLAMP®
Registered trademark of Ladish & Co., Inc., Kenosha, USA

Levelflex FMP55 PROFIBUS PA Basic safety instructions
Endress+Hauser 9
2 Basic safety instructions
2.1 Requirements for the personnel
The personnel for installation, commissioning, diagnostics and maintenance must fulfill
the following requirements:
‣Trained, qualified specialists must have a relevant qualification for this specific function
and task.
‣Are authorized by the plant owner/operator.
‣Are familiar with federal/national regulations.
‣Before starting work, read and understand the instructions in the manual and
supplementary documentation as well as the certificates (depending on the
application).
‣Follow instructions and comply with basic conditions.
The operating personnel must fulfill the following requirements:
‣Are instructed and authorized according to the requirements of the task by the facility's
owner-operator.
‣Follow the instructions in this manual.
2.2 Intended use
Application and media
The measuring device described in this manual is intended only for the level and interface
measurement of liquids. Depending on the version ordered, the measuring device can also
measure potentially explosive, flammable, poisonous and oxidizing media.
If the limit values specified in the "Technical data" and the conditions listed in the
instructions and additional documentation are observed, the measuring device may be
used for the following measurements only:
‣Measured process variables: level and/or interface height
‣Calculable process variables: volume or mass in any shape of vessel (calculated from the
level by the linearization functionality)
To ensure that the measuring device remains in proper condition for the operation time:
‣Use the measuring device only for media to which the process-wetted materials have
an adequate level of resistance.
‣Observe the limit values in the "Technical data".
Incorrect use
The manufacturer is not liable for damage caused by improper or non-intended use.
Clarification of borderline cases:
‣For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance
in verifying the corrosion resistance of fluid-wetted materials, but does not accept any
warranty or liability.
Residual risks
Due to heat transfer from the process as well as power loss in the electronics, the
temperature of the electronics housing and the assemblies contained therein (e.g. display
module, main electronics module and I/O electronics module) may rise up to 80 °C (176
°F). When in operation, the sensor may reach a temperature close to the medium
temperature.
Danger of burns from contact with surfaces!
‣In the event of high medium temperatures, ensure protection against contact to
prevent burns.

Basic safety instructions Levelflex FMP55 PROFIBUS PA
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2.3 Workplace safety
When working on and with the device:
‣Wear the required protective equipment according to federal or national regulations.
2.4 Operational safety
Risk of injury!
‣Operate the device only if it is in proper technical condition, free from errors and faults.
‣The operator is responsible for the interference-free operation of the device.
Modifications to the device
Unauthorized modifications to the device are not permitted and can lead to unforeseeable
dangers:
‣If modifications are nevertheless required, consult with the manufacturer.
Repair
To ensure continued operational safety and reliability:
‣Carry out repairs on the device only if they are expressly permitted.
‣Observe federal/national regulations pertaining to the repair of an electrical device.
‣Use only original spare parts and accessories from the manufacturer.
Hazardous area
To eliminate danger to persons or the installation when the device is used in the
hazardous area (e.g. explosion protection, pressure vessel safety):
‣Check the nameplate to verify whether the ordered device can be put to its intended
use in the hazardous area.
‣Observe the specifications in the separate supplementary documentation, which is an
integral part of this manual.
2.5 Product safety
This measuring device is designed in accordance with good engineering practice to meet
state-of-the-art safety requirements, has been tested, and left the factory in a condition in
which it is safe to operate. It meets the general safety standards and legal requirements.
NOTICE
Loss of degree of protection by opening of the device in humid environments
‣If the device is opened in a humid environment, the degree of protection indicated on
the nameplate is no longer valid. This may also impair the safe operation of the device.
2.5.1 CE mark
The measuring system meets the legal requirements of the applicable EU directives. These
are listed in the corresponding EU Declaration of Conformity together with the standards
applied.
The manufacturer confirms successful testing of the device by affixing to it the CE mark.
2.5.2 EAC conformity
The measuring system meets the legal requirements of the applicable EAC guidelines.
These are listed in the corresponding EAC Declaration of Conformity along with the
standards applied.
The manufacturer confirms successful testing of the device by affixing to it the EAC mark.