Enerpac VE Series Manual

POWERFUL SOLUTIONS. GLOBAL FORCE.
Contents: Page
Figure 1 - Electric Valve Assemblies, Models VE42TQ (115 VAC, 230 VAC and 24 VDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Figure 2 - Relief Valve, B-Port (Retract Circuit) ................................................................... 3
Figure 3 - Valve Mounting Components and Oil Return Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 4 - Slider Valve Assembly, Electric Models ................................................................ 5
Figure 5 - Main Relief Valve Assembly. ......................................................................... 6
Figure 6 - Subassembly Components .......................................................................... 6
Relief Valve Adjustment Instructions ..........................................................................7-8
Note: For relief valve adjustment instructions, refer to the procedures located after Figure 6.
WARNING: Disconnect electrical power before beginning any maintenance or repairs.
Standard safety procedures are to be followed during disassembly and reassembly to minimize any possibility of injury.
Repair Parts List &
Relief Valve Adjustment Instructions
VE-Series Valves
Single Solenoid Models
1
RPS68.110-1 04/2012 For valve date codes beginning with "A" (electric 24 VDC models only).
For valve date codes beginning with "B" (all other electric models).
Valve Models:
VE42TQ-24VDC
VE42TQ-115VAC
VE42TQ-230VAC

2
B-Port
Relief Valve (See Fig. 2)
Torque to 32 ft-lbs MINIMUM.
Orient fitting as shown.
Torque to 44-53 ft-lbs [60-70 Nm].
Apply Loctite 565 sealant to threads.
10
15
16
1
3
5
9
Notes:
39
68
41
60
47
48
10
15 16
3
10
3
9
16
5
User-Adjustable Main
Relief Valve (See Fig. 5)
1
Model information engraved on valve manifold.
Apply Teflon tape to NPTF threads.
Refer to page 7-8 for relief valve settings.
Torque to 16-20 ft-lbs [22-27 Nm].
Torque to 10-12 ft-lbs [13-16 Nm].
Torque to 32-39 ft-lbs [43-53 Nm], TO A LEAK
PROOF CONDITION AT OPERATING PRESSURE.
45
99
88
43
17
18
17
18
12
Slider Valve Assembly,
Electric (See Fig. 4)
Relief Valve
O-Rings (See Fig. 5)
55˚
16
Figure 1, Electric Valve Assemblies, Models VE42TQ (115 VAC, 230 VAC and 24 VDC)

3
Repair Parts List for Figure 1
Item Part Number Qty. Description
39 B1677028 4 SHCS 3/8-16 x 3.75
41 DD1130038 1 Manifold (not sold separately)
43 F100095-7 1 Street Elbow, 1/4 NPTF
45
(See Fig. 4) 1 Slider Valve, Electric, 115 VAC
(See Fig. 4) 1 Slider Valve, Electric, 230 VAC
(See Fig. 4) 1 Slider Valve, Electric, 24 VDC
46 G421026 1 Decal, Enerpac
47 (See Fig. 5) 1 Assembly, Relief Valve, Main
48 B1010028X 4 SHCS 1/4-28
60 DC6792245 1 Flush Plug
68 DD1325026 1 Decal, Schematic, VE Models
88 DC9537021 1 Locking Nut
99 DC9525384 1 Assembly, Pressure Transducer
Repair Parts List for Figure 2
Item Part Number Qty. Description
35 - - - 1 Seat
36 ♦ B1005016 1 Ball, 3/16
37 ♦ K1013 1 Spring Guide
38
♦ DC6632110
1 Spring
60 DC6792245 1 Plug, Flush
70 ♦ G909167 2 Gasket, Copper
71 ♦ DC5625055 1 Nut, Acorn
75 ♦ BF3110027F 1 Set Screw
76
B1004124 1 Jam Nut, Hex
♦ Items included in and available only as part of repair kit DD1130038K.
35 36 37 38 76 75 71
60 70
Apply Teflon tape to NPTF Threads.
Item 35 is pressed into manifold and
not available as a replacement part.
Refer to paragraph 3.0 B-Port Pressure
settingfor your valve model (see page 8).
Hold item 75 to keep it from turning while
torquing item 76.
Torque to 10-12 ft-lbs [13-16 Nm].
Torque to 60-72 in-lbs [6.8-8.1 Nm].
3
4
6
5
13
Notes:
4
13
6
13
310
5
10
Figure 2, Relief Valve, B-Port (Retract Circuit)

4
2
1
4
5
6
3
Oil Inlet (on pump)
Figure 3, Valve Mounting Components and Oil Return Tube
IMPORTANT:
If replacing an old
valve:
DO NOT reinstall
coil spring and
check ball at oil
inlet.
These parts are
not used with the
single solenoid
VA and VE valves.

5
2
3
4
12
5
6
3
5
1
2
SECTION A-A
Torque to 50 in-lbs [5.6 Nm].
Torque to 100 in-lbs [11.2 Nm].
Torque to 150 in-lbs [16.9 Nm].
2
1
3
Notes:
12
A
A
13
7
Figure 4, Slider Valve Assembly, Electric Models
Repair Parts List for Figure 4
Item Part Number Qty. Description
1 ✲ B1004503 3 O-Ring, 7/32 x 11/32
2 ✲ B1011803 4 O-Ring, 5/16 x 7/16 URE
3 ✲ B1244503 1 O-Ring, 2-5/8 x 2-3/4
4 ✲ 68391 3 Back-Up Washer
5 ✲ 5603910 2 O-Ring SAE Port #10
6 DD1579071SR 1 Slider
7 DD1580041 3 Seal, Metal
12 46294SR 1 Solenoid Coil (115 VAC)
Note: Item 12 includes coil only
(no other parts).
46324SR 1 Solenoid Coil (230 VAC)
46720SR 1 Solenoid Coil (24 VDC)
13 DD1664900SR 1 Solenoid Assembly (115 VAC) Note: Item 13 includes solenoid
core, retainer nut, O-Ring
and coil (item 12).
DD1665900SR 1 Solenoid Assembly (230 VAC)
DD1666900SR 1 Solenoid Assembly (24 VDC)
✲ Indicates items included in and available only as a part of Repair Kit TVORINGK.
Notes:
• For complete 115 VAC valve assembly (items 1 through 7 and 13) order part number DD1246660SR.
• For complete 230 VAC valve assembly (items 1 through 7 and 13) order part number DD1247660SR.
• For complete 24 VDC valve assembly (items 1 through 7 and 13) order part number DD1373660SR.

6
29
28
30
31
32
Sectional View
See Figure 10
Torque to 32-39 ft-lbs [43-53 Nm].
Lubricate O-Ring with grease before assembly.
Torque to 10-12 ft-lbs [13-16 Nm].
2
1
2
1
3
3
Notes:
49
49
Figure 5, Main Relief Valve Assembly
Repair Parts List for Figures 5 and 6
Item Part Number Qty. Description Item Part Number Qty. Description
13 ✽ ✾ DA931225 1 Insert 24 ✽ ✾ B1005016 1 Ball, 3/16
14 ✽ ✾ DC5182051 1 Piston 25 ✽ ✾ DC5156290 1 Cap
15 ✽ ✾ CB952013 1 Guide 26 ✽ ✾ DC4307021 1 Lock Nut
16 ✾ DC5150190 1 Body
27
17 ✽ ✾ B1017803 1 O-Ring ✽ ✾ DD1359070 1
Handle
18 ✽ ✾ B1017566 1 Back-Up Ring 28 (see notes, below) 1 Subassembly
19 ✽ ✾
CB956186
2 Spacer 29 ✽ ✾ DC5109290 1 Seat
20 ✽ ✾
CB957564
2 Back-Up Ring 30 ✽ ✾ P20037 1 Gasket
21 ✽ ✾ B1011203 1 O-Ring 31 ✾ DC6383190 1 Body
22 ✾ DC8331013 2 Spring Guide 32 ✾ DC6792245 2 1/16 Pipe Plug
23 ✽ ✾ CS357110 1 Spring 49 ✽ ✾ B1012803 2 O-Rings
Notes: Components of subassembly, item 28, are available only in kits (see below). Part number of item #27 will vary, depending on kit ordered.
✽ Items included in Repair Kit DD1467900SR (ZU and ZE). ✾ Items included in Repair Kit DD1468900SR (ZU and ZE).
25
22
19
20
21
20
19
27
26
13
24
23
18
17
16
15
14
Apply Loctite 242, Torque to
10-12 ft-lbs [13-16 Nm].
Lubricate with thin layer of grease
before assembly.
2
1
Notes:
2
2
2
1
Figure 6, Subassembly Components
(sectional view of Figure 5, Item 28)
See
Figure 6

7
Relief Valve Adjustment Instructions
VE-Series Valves
Single Solenoid Models
1.0 INTRODUCTION
The VE-Series valve contains two relief valves, a user-adjustable
main relief valve, and a separate “B-Port” relief valve.
• The Advance Pressure Setting is determined by the
setting of the user-adjustable main relief valve.
• The Retract Pressure Setting is determined by the setting of
the B-port relief valve. This setting should only be adjusted
by qualified hydraulic service personnel.
Refer to Figure 7 for relief valve locations.
Figure 7, Relief Valve Locations
2.0 ADJUSTING THE MAIN RELIEF VALVE
(Advance Pressure Setting)
The main relief valve limits the maximum A-Port advance
pressure by redirecting the pump's oil flow to the reservoir
when the user-adjusted pressure value is reached. Adjust
the main relief valve pressure as described in the following
procedures. The relief valve should be set to 20 bar above the
require tool application pressure, this will prevent the system
over pressurising in the event of an electrical or valve failure.
2.1 ZU4 and ZE-Series Electric Pumps
1. Disconnect all hydraulic hoses from couplers on valve.
2. Loosen the relief valve locking nut. See Figure 8.
3. Rotate relief valve handle counter-clockwise as required,
until there is little or no resistance when turning. When this
occurs, the valve is at its lowest setting.
Note: Relief valve handle will rotate only about two-thirds of a full
turn. When rotation stops, pull up on handle to disengage. Then,
reposition and re-engage handle to allow additional adjustment
(as required).
WARNING: Ensure all couplers have the protective
caps fully installed before starting pump.
4. Connect power to pump. Wait until the microcontroller
powers up and “AVDEL” is displayed on the LCD screen.
5. Using the LCD screen and keypad, verify that the “Hi Press”
value is set to 600 bar.
6. Use the menu button and ARROW keys to change LOCAL
mode to ON.
7. Press and hold the ARROW UP button on the keypad.
Pressure will begin building in the advance (A-Port) circuit
and a pressure value will be displayed on the LCD screen.
8. While continuing to hold down the ARROW UP button,
SLOWLY rotate relief valve handle clockwise, to increase
pressure, or counter-clockwise to reduce pressure (as
required).
pull up to
disengage
increase
lock nut
decrease
Figure 8, User-Adjustable Relief Valve (typical)
9. Release the ARROW UP button to allow the system pressure
to return to the B-port retract setting. The motor will continue
to run.
10. Press and hold the ARROW UP button again to recheck the
relief valve pressure setting. Verify that the desired pressure
is indicated on the LCD screen.
Note: If re-adjustment is necessary: To obtain an accurate
setting, always decrease the pressure to a point below the final
setting and then slowly increase the pressure until the final
setting is reached.
11. After the desired pressure setting has been obtained, tighten
the relief valve locking nut.
12. Using the LCD screen and keypad, adjust the “Hi Press”
value back to the desired pressure. This should be at least
20 bar below the relief valve pressure setting.
POWERFUL SOLUTIONS. GLOBAL FORCE.
User-Adjustable
Main Relief Valve
(A-port advance pressure
adjustment)
B-Port Relief Valve
(retract pressure adjustment)
L2908_avdel_march30 2012 Rev. D 12/11 For valve date codes beginning with "A" (electric 24 VDC models only).
For valve date codes beginning with "B" (all other electric models).

8
3.0 ADJUSTING THE B-PORT RELIEF VALVE
(Retract Pressure Setting)
A separate relief valve limits the maximum B-Port retract
pressure. See Figure 9. Check the retract pressure as described
in steps 1 through 4 of this section. If it is not within allowable
limits, make adjustments as described in steps 5a through 5e.
1. Set the main relief valve (A-Port) pressure to the desired
setting as described in Section 2.1.
2. Be sure that all hydraulic hoses are disconnected from
couplers on valve.
WARNING: Ensure all couplers have the protective
caps fully installed before starting pump.
3. Use the menu button and ARROW keys to change LOCAL
mode to ON.
4. Press and release the ARROW UP button on the keypad.
The pump will start (refer to pump instruction sheet for
complete operating instructions).
5. After releasing the ARROW UP button, check the retract
pressure on the pressure gauge or LCD screen.
Pressure should read 220 BAR +/- 10 BAR"
6. If the retract pressure reading is not within the allowable
range, follow steps a through e, otherwise follow up with
instructions in paragraph 2.1.12 on page7.
IMPORTANT: The B-Port relief valve should be adjusted only by
qualified hydraulic service personnel.
a. Remove acorn nut using a 9/16" socket wrench. This will
expose the adjustment set screw. See Figure 9.
b. Remove copper gasket and loosen jam nut.
c. Using a 5/32" Allen wrench, turn the adjustment set screw
clockwise to increase pressure or counter-clockwise to
reduce pressure (as required).
d. To secure the setting, torque jam nut to 5-6 ft-lbs [6-8
Nm] while holding the adjustment set screw in place with
a 5/32" Allen wrench.
e. Reinstall copper gasket and acorn nut and torque to
5-6 ft-lbs [7-8 Nm] using a 9/16" socket wrench. (Do
not overtighten as threads will strip out). Verify pressure
setting and readjust if necessary.
Australia and New Zealand
Actuant Australia Ltd.
Block V Unit 3, Regents Park Estate 391
Park Road,
Regents Park NSW 2143, (P.O. Box 261)
Australia
T [phone]
F [phone]
[email protected]
Brazil
Power Packer do Brasil Ltda.
Rua dos Inocentes, 587
04764-050 - Sao Paulo (SP)
T [phone]
F [phone]
Toll Free: 0800 891 5770
[email protected]
Canada
Actuant Canada Corporation
6615 Ordan Drive, Unit 14-15
Mississauga, Ontario L5T 1X2
T [phone]
F [phone]
Toll Free:
T [phone]
F [phone]
customer.ser[email protected]
China (Taicang)
Actuant (China) Industries Co.Ltd.
No. 6 Nanjing East Road,
Taicang Economic Dep Zone,
Jiangsu, China
T [phone]
F [phone]
Toll Free:
T [phone]
[email protected]
France, Switzerland, North Africa and
French speaking African countries
ENERPAC
Une division d’ACTUANT France S.A.S.
ZA de Courtaboeuf
32, avenue de la Baltique
91140 VILLEBON /YVETTE
France
T [phone]
F [phone]
[email protected]
Germany and Austria
ENERPAC GmbH
P.O. Box 300113
D-40401 Düsseldorf
Willstätterstrasse 13
D-40549 Düsseldorf
Germany
T [phone]
F [phone]
[email protected]
India
ENERPAC Hydraulics Pvt. Ltd.
No. 1A, Peenya Industrial Area
IInd Phase, Bangalore
560 058, India
T [phone]
F [phone]
[email protected]
Italy
ENERPAC S.p.A.
Via Canova 4
20094 Corsico (Milano)
T [phone]
F [phone]
[email protected]
Japan
Applied Power Japan LTD KK
Besshocho 85-7, Kita-ku,
Saitama-shi 331-0821, Japan
T [phone]
F [phone]
[email protected]
Middle East, Egypt and Libya
ENERPAC Middle East FZE
Office 423, LOB 15,
P.O. Box 18004, Jebel Ali, Dubai
United Arab Emirates
T [phone]
F [phone]
[email protected]
Russia
Rep. office Enerpac Russian Federation
Admirala Makarova Street 8
125212 Moscow, Russia
T [phone]
F [phone]
[email protected]
Singapore
Actuant Asia Pte Ltd.
83 Joo Koon Circle, Singapore 629109
T [phone]
F [phone]
Toll Free:
T [phone]
[email protected]
South Korea
Actuant Korea Ltd.
3Ba 717, Shihwa Industrial Complex
Jungwang-Dong, Shihung-Shi
Kyunggi-Do
Republic of Korea 429-450
T [phone]
F [phone]
[email protected]
Spain and Portugal
ENERPAC SPAIN, S.L.
Avda. Los Frailes, 40 – Nave C & D
Pol. Ind. Los Frailes
28814 Daganzo de Arriba
(Madrid) Spain
T [phone]
F [phone]
[email protected]
Sweden, Denmark, Norway, Finland
and Iceland
Enerpac Scandinavia AB
Fabriksgatan 7
412 50 Gothenburg, Sweden
T [phone]
F [phone]
[email protected]
The Netherlands, Belgium, Luxembourg,
Central and Eastern Europe, Baltic
States, Greece, Turkey and CIS
countries
ENERPAC B.V.
Galvanistraat 115
6716 AE Ede
P.O. Box 8097
6710 AB Ede
The Netherlands
T [phone]
F [phone]
[email protected]
Enerpac Integrated Solutions B.V.
Opaalstraat 44
7554 TS Hengelo
P.O. Box 421
7550 AK Hengelo
The Netherlands
T [phone]
F [phone]
[email protected]
South Africa and other English speaking
African countries
ENERPAC AFRICA ( PTY ) Ltd.
Cambridge Office Park, Block E
5 Bauhinia Avenue
Highveld Techno Park, Centurion
Republic of South-Africa
T 0027 (0) 12 940 0656
[email protected]
United Kingdom and Ireland
ENERPAC Ltd.,
Bentley Road South
Darlaston, West Midlands
WS10 8LQ
England
T [phone]
F [phone]
[email protected]
USA, Latin America and Caribbean
ENERPAC World Headquarters
P.O. Box 3241
Milwaukee, WI 53201-3241 USA
N86 W12500 Westbrook Crossing
Menomonee Falls
Wisconsin 53051
T [phone]
F [phone]
User inquiries:
[phone]
Distributor inquiries/orders:
[phone]
[phone]
Technical inquiries:
[email protected]
[email protected]
Enerpac Worldwide Locations
www.enerpac.com
Jam Nut
Adjustment
Set Screw
Copper
Gasket Acorn
Nut
Figure 9, B-port Relief Valve Adjustment (typical)