ETC Unison Mosaic User manual

Unison Mosaic
Hardware
Installation Guide
Revision H
Part Number: 7180M2121 Rev H
Released: 2021-08

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trademarks, both marked and not marked, are the property of their respective
owners.
ETC intends this document, whether printed or electronic, to be provided in its
entirety.
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CONTENTS
CONTENTS
Section 1 - Welcome 9
1.1 - Overview 9
1.2 - Software Installation 9
Section 2 - MSC 10
2.1 - MSC Installation 10
2.2 - MSC Layout 10
2.3 - MSC Versions 10
2.4 - Power Supply 11
2.5 - Grounding 12
2.6 - Realtime Clock Battery 12
2.7 - Memory Card 12
2.8 - Status LEDs 12
2.9 - Error Codes 13
2.10 - Reset Switch 13
2.11 - Watchdog 13
2.12 - Ports 13
Section 3 - MTPC 17
3.1 - MTPC Installation 17
3.2 - MTPC Layout 18
3.3 - Power Supply 18
3.4 - Realtime Clock Battery 19
3.5 - Memory Card 19
3.6 - Status LEDs 20
3.7 - Error Codes 20
3.8 - Reset Switch 20
3.9 - Config Switch 21
3.10 - Watchdog 21
3.11 - Learning IR Receiver 21
3.12 - Temperature Sensor 21
Section 4 - TPC-RIO 22
4.1 - TPC-RIO Installation 22
4.2 - TPC-RIO Layout 22
4.3 - Power Supply 23
4.4 - Grounding 23
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CONTENTS
4.5 - Status LEDs 23
4.6 - Error Codes 24
4.7 - Reset Switch 24
4.8 - Ports 24
Section 5 - MSCX 28
5.1 - MSCX Installation 28
5.2 - MSCX Layout 28
5.3 - MSCX Versions 28
5.4 - Power Supply 29
5.5 - Grounding 29
5.6 - Realtime Clock Batteries 29
5.7 - Memory Card 30
5.8 - Status LEDs 30
5.9 - Error Codes 30
5.10 - Reset Switch 31
5.11 - Watchdog 31
5.12 - Ports 31
Section 6 - Atlas 33
6.1 - Atlas Installation 33
6.2 - Atlas Layout 33
6.3 - Atlas Versions 34
6.4 - Power Supply 34
6.5 - Grounding 34
6.6 - Realtime Clock Batteries 34
6.7 - Memory Storage 35
6.8 - Status LEDs 35
6.9 - Error Codes 35
6.10 - Reset Switch 35
6.11 - Watchdog 36
6.12 - Ports 36
Section 7 - Atlas Pro 38
7.1 - Atlas Pro Installation 38
7.2 - Atlas Pro Layout 39
7.3 - Atlas Pro Versions 39
7.4 - Power Supply 39
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CONTENTS
7.5 - Grounding 40
7.6 - Realtime Clock Batteries 40
7.7 - Memory Storage 40
7.8 - Status LEDs 40
7.9 - Error Codes 40
7.10 - Reset Switch 41
7.11 - Watchdog 41
7.12 - Ports 41
Section 8 - MRIO 44
8.1 - MRIO Installation 44
8.2 - MRIO Layout 44
8.3 - MRIO Versions 45
8.4 - Power Supply 45
8.5 - Grounding 45
8.6 - Status LEDs 45
8.7 - Error Codes 46
8.8 - Address Wheel 46
8.9 - Reset Switch 46
8.10 - Watchdog 47
8.11 - Ports 47
Section 9 - BPS 50
9.1 - BPS Installation 50
9.2 - BPS Versions 50
9.3 - BPS Layout 51
9.4 - Power Supply 51
9.5 - Status LEDs 52
9.6 - Error Codes 52
9.7 - Address Wheel 52
9.8 - Reset Switch 53
9.9 - Watchdog 53
9.10 - Learning IR Receiver 53
Section 10 - M-TS 55
10.1 - M-TS Installation 55
10.2 - M-TS Layout 56
10.3 - Power Supply 56
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CONTENTS
10.4 - Realtime Clock Battery 57
10.5 - Memory Card 57
10.6 - Status LEDs 57
10.7 - Error Codes 58
10.8 - Reset Switch 58
10.9 - Config Switch 58
10.10 - Watchdog 58
10.11 - Learning IR Receiver 58
10.12 - Temperature Sensor 58
Section 11 - NET 59
11.1 - NET Installation 59
11.2 - NET Layout 59
11.3 - Power Supply 60
11.4 - Power Supply Choice & PoE Loading 60
11.5 - Grounding 61
11.6 - Status LEDs 61
11.7 - PORTS 61
Section 12 - OPTO 62
12.1 - OPTO Installation 62
12.2 - OPTO Layout 62
12.3 - Power Supply 63
12.4 - Grounding 63
12.5 - Status LEDs 63
12.6 - DMX Thru Termination 63
12.7 - DMX & RDM Guidelines 63
Section 13 - LED-x 65
13.1 - LED-x Installation 65
13.2 - LED-x Layout 65
13.3 - LED-x Versions 66
13.4 - Power Supply 66
13.5 - Grounding 66
13.6 - Status LEDs 66
13.7 - DMX Thru Termination 67
13.8 - DMX & RDM Guidelines 67
13.9 - Test & Address Wheel 67
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CONTENTS
13.10 - LED Fixture Types (Low Voltage Architectural Only) 67
13.11 - Fixture Ganging 68
13.12 - LED-x Version & Power Supply Selection 69
Compliance 70
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SECTION 1 - WELCOME
Thank you for purchasing an ETC product, we hope that it fulfills your expectations
and provides a lifetime of reliable service.
If you have any questions or require technical support please contact:
ETCSupport
1.1 - OVERVIEW
The Unison Mosaic control solution has two complementary parts: the installed
Controllers and Remote Devices, and the Designer software which runs on any
personal computer and is only required when creating or modifying the
presentation.
This guide is primarily intended as a reference for the Unison Mosaic hardware
installation. For Designer software help please refer to the on-line documentation
(once installed, see below) .
1.2 - SOFTWARE INSTALLATION
lMicrosoft Windows (see the website for supported OS):
Download the appropriate installer from the ETC Website and run the
Installer.
lApple Macintosh (see the website for supported OS):
Download the appropriate installer from the ETC Website and run the
Installer.
SECTION 1 - WELCOME

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SECTION 2 - MSC
2.1 - MSC INSTALLATION
The Mosaic Show Controller (MSC) is 100% solid state and has been qualified to
operate in a dry environment within a temperature range of 0°C to 50°C (32°F to
122°F). Sealed IP65 rated consumer units are available for outdoor use, please
consult your Unison Mosaic distributor or representative.
Since the units require no user intervention once installed they are suitable for
remote installation with all configuration and management taking place over an
Ethernet network. However it is recommended that access can be gained in the
unlikely event of a hardware failure.
NOTE: This equipment is not suitable for use in locations where children are
likely to be present.
2.2 - MSC LAYOUT
The following drawing illustrates the layout of the MSC, refer to the following
sections for details:
2.3 - MSC VERSIONS
There are three versions of the MSC available: MSC 1, MSC 2 and MSC 4. The MSC 1
supports 512 DMX channels, the MSC 2 supports 1024 channels and the MSC 4
supports 2048 channels (of which 1024 channels are eDMX only). All can be used as
SECTION 2 - MSC

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a stand-alone controller or co- operatively, via an Ethernet network, to form a
scalable system.
2.4 - POWER SUPPLY
The MSC can be powered in two different ways:
lDC power (9 to 48V)
A limited power source approved to UL60950-1 2nd Edition, CAN/CSA C22.2
No. 60950- 1.07 2nd Edition MUST be used, with an output voltage of 9 to 48V
DC.
Such a power supply can be connected directly to the MSC using the DC Input
connector. The pins on this connector are marked:
+ Positive input (9 to 48V DC)
Signal ground (0V)
Chassis ground (earth)
The power supply should be connected to the Positive and Signal
ground inputs, ensuring the polarity is correct. Where possible, use a
12V (minimum) supply in preference to a 9V supply to ensure some
headroom.
The MSC will typically consume 4W.
lPower-over-Ethernet (PoE)
A standard (802.3af) Power-over-Ethernet switch may be used to provide
both power and a network connection to the MSC using a single cable.
The MSC operates as a PoE Class 2 device (3.84-6.49W) and will typically
consume 4W.
NOTE: Power should only be applied using one of the above methods.
Redundant operation using both sources is not supported.
NOTE: Power must not be disconnected when uploading project data nor
during bootloader/firmware updates to the MSC as corruption of the
data or software may occur, perhaps even rendering the unit inoperable.
SECTION 2 - MSC

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2.5 - GROUNDING
The MSC is designed to be mounted on a grounded (earthed) DIN-rail and a
dedicated Chassis ground (earth) terminal is also provided which should be
connected to a suitable earth.
Additionally, the Signal ground can be tied to Chassis ground to provide a suitable
reference but this is not generally recommended.
If in any doubt at all, or if you have unusual power supply or grounding/earthing
requirements, then please consult ETCTechnical Services.
2.6 - REALTIME CLOCK BATTERY
The MSC’s internal realtime clock is battery-backed to ensure operation when the
unit is not powered. The battery should last for at least 10 years and is easily
replaced when necessary, replacement battery: Renata CR2032 Lithium Button Cell.
CAUTION: Risk of explosion if battery replaced by incorrect type. Dispose of
used batteries according to the manufacturer’s instructions.
ATTENTION: Il y a un danger d’explosion s’il y a un remplacement incorrect de
batterie. Mettre au rebut les batteries usages conformement aux
instructions du fabricant.
2.7 - MEMORY CARD
The MSC is shipped with a 2GB SD Memory Card which should be sufficient for
most projects since the MSC’s data storage is extremely efficient, even with a
multitude of imported media files. However, a larger capacity card could of course
be fitted if required.
As only the project’s programming data resides on the card, the card is also a
convenient way to backup data for archiving; the Designer project file for example.
Furthermore, in the event of MSC hardware failure, simply moving the card into a
replacement unit with identical or more recent firmware is sufficient to get the
project up and running again.
2.8 - STATUS LEDS
The ETC logo will illuminate when power is applied to the MSC. The red LEDs on the
front of the MSC indicate the unit’s current status.
The Active LED illuminates once the boot up procedure has completed and is
indicative of a fully functional unit.
SECTION 2 - MSC

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The Ethernet LED indicates Unison Mosaic-related network activity (not network
link, see Ethernet port later) while the remaining LEDs indicate communication on
the various ports of the MSC.
The Output LED indicates that a valid project file has been loaded from the memory
card and that playback & data output has started.
The DMX LED indicates that valid DMX512 data is being output from the DMX ports.
2.9 - ERROR CODES
Additionally the red status LEDs are used to indicate any boot failures of the MSC
that prevent the unit from going active.
Error codes are indicated by double flashing the Ethernet, USB,andMIDI LEDs,
followed by a 1 second pause. The Active LED will also be off.
The bottom four LEDs indicate the error:
lSerial on solid - memory card missing (insert or replace memory card)
lDigital on solid - memory card corrupt (format or replace memory card)
lDMX on solid - hardware failure (contact our support)
lSerial &Input on solid - coprocessor failure (contact our support)
2.10 - RESET SWITCH
The MSC may be reset by inserting a small blunt object into the reset hole on the
front of the MSC to depress the reset switch. The switch should be held for at least
one second.
NOTE: The reset must not be operated when uploading project data nor during
bootloader/firmware updates to the MSC as corruption of the data or
software may occur, perhaps even rendering the unit inoperable.
2.11 - WATCHDOG
The internal “watchdog” is enabled by default to reset automatically the MSC in
case of a software crash as a result of either a coding error (“bug”) or a random
electromagnetic event such as a power brown-out or spike, nearby lightning strike
or static discharge. Please refer to the Designer Help to learn how to disable this
feature (not recommended).
2.12 - PORTS
lRS232/RS485 Serial Port
The serial port's protocol (RS232 or RS485), data rate and format settings
(baud, parity, stop bits, etc.) are configured using Designer.
SECTION 2 - MSC

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In RS232 mode, the port operates in full duplex with the following pinout:
R/+ Receive
T/- Transmit
Signal ground
In RS485 (and DMX In) mode, the port operates in half duplex with the
following pinout:
R/+ Data +
T/- Data -
Signal Ground
The serial port is not isolated from the MSC’s power supply. If isolation is
required, it must either be provided by the connected device or a separate
isolator should be used.
lMIDI Input and Output
The MIDI input and output connectors are standard 5 pin DIN connections.
They may beconnected directly to any standard MIDI device.
lDMX Outputs
Two DMX outputs are provided. An MSC 1 will output on both the same DMX
universe data, an MSC 2 and MSC 4 will output a separate universe on each.
The pins on these connectors are marked:
+ Data + (‘Hot’ or ‘True’)
- Data - (‘Cold’ or ‘Complement’)
Chassis ground (shield)
To make up a cable to a 5 pin XLR the following connections should be made:
 MSC: 5 pin XLR:
Data + + 3
Data - - 2
Shield 1
SECTION 2 - MSC

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The DMX ports are by default not isolated from the MSC’s ground connection
which is the recommended configuration for driving isolated inputs - the
majority of DMX receivers.
If required this may be changed by removing the top cover of the MSC and
removing the jumper marked ‘JP1’, located to the right of the DMX ports. The
two DMX ports will then be optically isolated from the MSC’s internal circuitry
although not from each other.
lDigital/Analog Inputs
The MSC features 8 digital/analog inputs on one 16 way connector. To
connect an input signal to the MSC one connection should be made to the
desired input pin, marked '1' to '8', and the other should be made to the
adjacent signal ground pin.
The inputs can be individually configured via Designer to operate in one of
three modes:
Contact closure: An external volt-free switch may be connected between the
input pin and the signal ground pin.
In this mode, the input pin is internally pulled-up to 5V via a 2.2Kohm resistor,
so the switch only needs to be rated at 5V, 2.5mA or greater.
Digital input: An external voltage source (such as a 12VDC trigger output)
may be connected between the input pin and the signal ground pin.
In this mode, the input pin is internally pulled down to 0V via a 202.1Kohm
resistor and the maximum input voltage supported is 24VDC.
The MSC may be configured to specify what the 'high' and 'low' threshold
voltages are. This facility can be used to provide 'Schmitt trigger' action.
Analog input: An external voltage source (such as a 0-10V analog signal) may
be connected between the input pin and the signal ground pin.
In this mode, the input pin is internally pulled down to 0V via a 202.1Kohm
resistor and the maximum input voltage supported is 24VDC.
The MSC may be configured to specify what the input voltage range is.
Voltages inside this range are reported as 0% to 100%.
In all modes, the maximum rated input voltage is 24VDC. The inputs should
never be driven with a higher voltage nor negative voltage or damage may
occur.
SECTION 2 - MSC

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In all modes, all signal ground pins are connected together internally. The
digital/analog inputs are not isolated from each other nor the MSC’s power
supply. If isolation is required, it must either be provided by the connected
device or a separate isolator should be used.
lEthernet
A standard 10/100TX Ethernet connection may be made to the MSC. As the
MSC supports Power-over-Ethernet (PoE), a PoE switch or midspan injector
can be used. The LEDs on the RJ45 jack itself are useful for debugging the
Ethernet installation:
The Lnk LED will illuminate when an Ethernet link has been established.
The Dat LED will illuminate to indicate Ethernet traffic (not just Unison
Mosaic-relevant).
lUSB
The USB port may be used to connect the MSC to a PC to upload project data
and update the MSC’s internal operating software.
NOTE: Ports and third party equipment can be damaged when plugging or
unplugging an energised system (hot-plugging). It is therefore advisable
to remove power before making or breaking port connections.
SECTION 2 - MSC

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SECTION 3 - MTPC
3.1 - MTPC INSTALLATION
The Tessera Panel Controller (MTPC) is a fully fledged Controller in its own right
with an integrated touch screen user interface. It can also share its user interface
with other Unison Mosaic Controllers when operating as part of a system across an
Ethernet network.
The units are designed to be permanently installed into UK double-gang or custom
back boxes (supplied separately). The units are 100% solid state and have been
qualified to operate in a dry environment within a temperature range of 0°C to
50°C (32°F to 122°F).
The following diagram illustrates a typical installation:
Carefully remove the protective films from the front of the liquid crystal display and
the magnetic overlay before final assembly.
SECTION 3 - MTPC

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3.2 - MTPC LAYOUT
The following drawing illustrates the layout of a MTPC, refer to the following
sections for details:
3.3 - POWER SUPPLY
lPower-over-Ethernet (PoE)
A standard (802.3af) Power-over-Ethernet switch should be used to provide
both power and a network connection to the MTPC using a single cable.
Alternatively, if a PoE switch is not available, a PoE midspan injector could be
used.
SECTION 3 - MTPC

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Alternatively, the TPC-RIO can be used to provide power and a data
connection to the MTPC.
A limited power source approved to UL60950-1 2nd Edition, CAN/CSA C22.2
No. 60950- 1.07 2nd Edition MUST be used, with an SELV output voltage.
The MTPC operates as a PoE Class 2 device (3.84-6.49W) and will typically
consume 4W.
NOTE: Power must not be disconnected during firmware updates to the MTPC
as corruption of the software may occur, perhaps even rendering the
unit inoperable.
3.4 - REALTIME CLOCK BATTERY
The MTPC’s internal realtime clock is battery-backed to ensure operation when the
unit is not powered. The battery should last for at least 10 years and is easily
replaced when necessary, replacement battery: Renata CR2032 Lithium Button Cell.
CAUTION: Risk of explosion if battery replaced by incorrect type. Dispose of
used batteries according to the manufacturer’s instructions.
ATTENTION: Il y a un danger d’explosion s’il y a un remplacement incorrect de
batterie. Mettre au rebut les batteries usages conformement aux
instructions du fabricant.
3.5 - MEMORY CARD
The MTPC is shipped with a 2GB SD Memory Card which should be sufficient for
most projects since the MTPC’s data storage is extremely efficient, even with a
multitude of imported media files. However, a larger capacity card could of course
be fitted if required.
As only the project’s programming data resides on the card, the card is also a
convenient way to backup data for archiving; the Designer project file for example.
Furthermore, in the event of MTPC hardware failure, simply moving the card into a
replacement unit with identical or more recent firmware is sufficient to get the
project up and running again.
SECTION 3 - MTPC

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3.6 - STATUS LEDS
The LEDs on the rear of the unit provide the following status information:
Pwr: Power - illuminates when the unit is correctly powered.
Act: Active - illuminates once the boot up procedure has completed and
is indicative of a fully functional unit.
Net: Network - illuminates when the unit is sending or receiving Unison
Mosaic-related data.
Lnk: Link - illuminates once the unit has established an Ethernet link.
100: 100BASE-TX - illuminates when the Ethernet link is operating at
100Mbit/s.
The LEDs on the front of the unit (under the overlay) provide the following status
information:
Pwr: Power - illuminates when the unit is correctly powered.
Act: Active - illuminates once the boot up procedure has completed and
is indicative of a fully functional unit.
Eth: Ethernet - illuminates when the unit is sending or receiving Unison
Mosaic-related data.
Out: Output - indicates that a valid project file has been loaded from the
memory card and that playback & data output has started.
3.7 - ERROR CODES
Additionally the red status LEDs are used to indicate any boot failures of the MTPC
that prevent the unit from going active. These codes are outlined below and in all
cases the Active LED will be off (Power LED will remain on):
lEthernet & Output double flashing - memory card missing (insert or
replace card)
lEthernet & Output triple flashing - Internal flash error (contact our support)
3.8 - RESET SWITCH
The MTPC may be reset by removing the magnetic overlay and pressing the reset
switch. The switch should be held for at least one second.
SECTION 3 - MTPC