Everlast EV651 User manual

Owner’s Manual
Model No.
16005606510
EV651 Treadmill
- Assembly
- Operation
- Adjustments
- Parts
- Warranty
CAUTION:
You must read and
understand this
owner’s manual
before operating
unit.
Keep this manual for
future reference.
Serial number
Write the serial
number in the space
above for reference.
Serial number can be
found at the front
bottom section of the
Treadmill.

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TABLE OF CONTENTS
Important Safety Instructions 2
Important Electrical Information 4
Assembly Instructions 5
Folding/Transport Instructions 11
Treadmill Operation 13
Programmable Features 16
Parts List 21
Parts Diagram 23
General Maintenance 24
Service Checklist - Diagnosis Guide 28
Troubleshooting 29
Training Guidelines 30
Manufacturer's Limited Warranty 36

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IMPORTANT SAFETY INSTRUCTIONS
THIS UNIT IS INTENDED FOR HOUSEHOLD USE ONLY
READ ALL INSTRUCTIONS BEFORE USING THIS TREADMILL
CAUTION: Before starting any exercise program, it is recommended that you consult your
physician.
WARNING: Connect this unit to a properly grounded outlet only.
DANGER: To reduce the risk of electric shock, always unplug the treadmill from the
electrical outlet immediately after using and before cleaning.
WARNING:
TO REDUCE THE RISH OF BURNS, FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS:
Grounding Instructions
This product must be grounded. If it should malfunction or break down, grounding provides
a path of least resistance for electric current to reduce the risk of electric shock. This
product is equipped with a cord having an equipment-grounding conductor and a grounding
plug. The plug must be plugged into an appropriate outlet that is properly installed and
grounded in accordance with all local codes and ordinances. See the diagram below for
grounding methods.
1. Use 110-volt a.c. household current on a dedicated circuit.
2. It is the owner's responsibility to ensure that all users of this treadmill are adequately
informed of all warnings and precautions.
3. The use of an extension cord with this product is not recommended. If an extension
cord is needed, use a short (less than 10 feet) heavy gauge (14 gauge or better)
extension cord with a three-prong (grounded) plug and receptacle.
4. Never leave the treadmill unattended when plugged in. Remove the safety key and
unplug the unit from the outlet when not in use and before removing or replacing parts.
5. Never operate the treadmill if it has a damaged cord or plug if it is not working properly,
if it has been dropped, damaged, or exposed to water. Never move the treadmill belt
while the power is turned off.
6. Do not pull the treadmill by the power supply cord or use the cord as a handle. Keep
the cord away from heated surfaces and open flames.
7. Fitness equipment must always be installed and used on a flat surface. Do not use
outdoors or near water. Do not place the unit on a loose rug or uneven surface. It is
recommended to use an equipment mat to prevent the unit from moving while it is
being used, which could possibly scratch or damage the surface of your floor. It is
recommended to have a minimum of 3 meters of safe clearance on all sides of the
treadmill while in use.
8. Keep the treadmill indoors, away from moisture and dust. Do not put the treadmill in a
garage, covered patio or near water.
9. Do not operate the treadmill where aerosol products are used or where oxygen is
being administered.

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10. Read, understand, and test the emergency stop procedure before using the treadmill.
Do not insert any objects into any openings.
11. Inspect and properly tighten all parts of the treadmill regularly.
12. Keep children and pets away from this equipment at all times while exercising.
13. Individuals with a disability should have medical approval and close supervision when
using this treadmill.
14. Do not place hands or feet under the treadmill. Always keep hands and legs off of the
treadmill when others are using it.
15. Never turn on the treadmill while standing on the tread-belt. Always hold the handrails
while using the treadmill. Always return the treadmill to the slowest speed to provide for
safe dismount and low-speed restart.
16. To disconnect, turn all controls to the off position, then remove the plug from the outlet.
17. Do not attempt to raise, lower or move the treadmill until it is properly assembled. See
assembly instructions in this manual to fold and move the treadmill. Care must be
taken when lifting or moving the equipment so as not to cause injury. Always use
proper lifting techniques.
18. Use the treadmill only for its intended use as described in this manual. Do not use any
attachments that the manufacturer does not recommend.
19. User weight should not exceed 330 lbs (150 kg).
20. Never allow more than one person on the treadmill at once.
21. Warm-up 5 to 10 minutes before each workout and cool down 5 to 10 minutes
afterward. This allows your heart rate to increase and decrease gradually and will help
prevent straining muscles.
22. Never hold your breath while exercising. Breathing should remain at a normal rate in
conjunction with the level of exercise being performed. IF DIZZINESS, NAUSEA,
CHEST PAINS, OR ANY OTHER ABNORMAL SYMPTOMS ARE EXPERIENCED
WHILE USING THIS EQUIPMENT, STOP THE WORKOUT AT ONCE, CONSULT A
PHYSICIAN IMMEDIATELY.
23. Start your program slowly and very gradually, increase your speed and distance.
24. Always wear suitable clothing and footwear while exercising. Do not wear loose-fitting
clothing that could become entangled with the moving parts of your treadmill. Do not
walk or jog barefoot, in stocking feet or loose-fitting shoes or slippers.
25. This treadmill is intended for in-home use only. Do not use the treadmill in any
commercial, rental or institutional setting.
WARNING: Before beginning any exercise program, consult your physician. This is
especially important for individuals over the age of 35 or persons with preexisting health
problems. Read all instructions before using any fitness equipment. We assume no
responsibility from personal injury or property damage sustained by or through the use of
this product.
SAVE THESE INSTRUCTIONS

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IMPORTANT ELECTRICAL INFORMATION
WARNING!
●NEVER use a ground fault circuit interrupt (GFCI) wall outlet with this treadmill. Route
the power cord away from any moving part of the treadmill, including the elevation
mechanism and transport wheels.
●NEVER remove any cover without first disconnecting AC power.
●If voltage varies by ten percent (10%) or more, the performance of your treadmill may be
affected. Such conditions are not covered under your warranty. If you suspect the
voltage is low, contact your local power company or a licensed electrician for proper
testing. See the Diagnosis Guide in this manual.
●NEVERexpose this treadmill to rain or moisture. This product is NOT designed for use
outdoors, near a pool or spa, or in any other high humidity environment.
This product must be grounded. If the treadmill should malfunction or break down,
grounding provides a path of least resistance for electric current, reducing the risk of
electric shock. This product is equipped with a cord having an equipment-grounding plug.
The plug must be plugged into an appropriate outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
DANGER - Improper connection of the equipment-grounding conductor can
result in a risk of electric shock. Check with a qualified electrician if you are in
doubt as to whether the product is properly grounded. Do not modify the plug
provided with the product if it will not fit the outlet; haveaproper outlet installed by
a qualified electrician.
●NEVER operate this treadmill without reading and thoroughly understanding the results of
any operational change you request from the computer.
●Understand that changes in speed and incline do not occur immediately. Set your desired
work level on the computer console and release the adjustment key. The computer will
obey the command gradually.
●NEVER use your treadmill during an electrical storm. Surges may occur in your household
power supply that could damage treadmill components.
●Use caution while participating in other activities while walking on your treadmill, such as
watching television, reading, etc. These distractions may cause you to lose balance or stray
from walking in the center of the belt, which may result in serious injury.
●NEVER mount or dismount the treadmill while the belt is moving. Our treadmills start at a
low speed, and it is unnecessary to straddle the belt during startup. Simply standing on the
belt during slow acceleration is proper after you have learned to operate the unit.
●Always hold on to a handrail or hand bar while making control changes (incline, speed,
etc.).Do not use excessive pressure on console control keys. They are precision set to
function properly with little finger pressure. Pushing harder is not going to make the unit go
faster or slower. If you feel the buttons are not functioning properly with normal pressure,
contact your dealer.

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ASSEMBLY INSTRUCTIONS
!!ATTENTION: IMPORTANT UNPACKING INSTRUCTIONS.
PLEASE READ BEFORE UNPACKING YOUR FOLDING TREADMILL!!
Serious injury could occur if this folding treadmill is not unpacked properly. The Velcro strap
installed around the treadmill base prevents the treadmill from unfolding accidentally during
shipping. If this strap is not removed correctly, the treadmill could spring open unexpectedly
and cause injury if someone is standing near the treadmill when the strap is removed.
To ensure your personal safety during the removal of the shipping strap, please make sure
the treadmill is positioned flat on the ground, in the orientation it would be in if you were
using the treadmill. Do not turn the treadmill up on its side while removing the shipping
strap. This could cause the treadmill's folding mechanism to spring open. If the end of the
Velcro strap (that you need to grab to remove it) happens to be under the treadmill deck,
reach under the deck to grab it, but do not tilt the treadmill up to gain access to the strap
end.
Unpack the treadmill and locate the hardware pack. The hardware pack is separated into
five sections; one section containing tools and four sections labelled steps 1-4 which
contain the hardware needed for assembly of each step. The assembly steps below are
numbered one through four and correspond to the hardware in the numbered sections of
the hardware pack. Remove only the hardware for the step you are currently assembling to
avoid confusion and mix-ups.
Serial Number Decal
The decals shown have been placed on the treadmill. If a decal is missing or illegible,
please call our Customer Service Department, to order a free replacement decal
(see ORDERING REPLACEMENT PARTS). Apply the decal in the location shown.
Note: The decal shown at the right is 50% of actual size.

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BEFORE YOU BEGIN
Thank you for purchasing our product. Even though we go to great efforts to ensure the
quality of each product we produce, occasional errors and/or omissions do occur. In any
event, should you find this product to have either a defective or a missing part, please
contact us for a replacement.
This product has been designed for home use only. Product liability and guarantee
conditions will not be applicable to products being subjected to professional use or products
being used in a gym center. This exercise equipment was designed and built for optimum
safety. However, certain precautions apply whenever you operate a piece of exercise
equipment. Be sure to read the entire manual before the assembly and operation of this
machine.
Before reading further, please familiarize yourself with the parts that are labelled in the
drawing below.
MAX. USER WEIGHT LIMIT 150 KGS (330 LBS)
Incline Adjustment Switch
Speed Adjustment Switch
Console
Safety Key
Upright
Running Belt
Main Frame
Wheels
On/Off Switch
Circuit Breaker
Power Cord
Foot Rail
Adjusting
Bolt

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HARDWARE PACKING
#103. M6 (66 × 86)
L Allen Wrench (1pcs)
#102.Combination M5 Allen Wrench
& Phillips Head Screwdriver (1pcs)
#80.Ø8 × 1.5T
Split Washer (4pcs)
#99.5/16" × UNC18 × 1/2"
Hex Head Bolt (8pcs)
#44. Safety Key (1pcs)
#104.Lubricant (1pcs)
#100.Ø8 × Ø18 ×1.5T
Flat Washer (8pcs)
#125.5/16" × UNC18 × 3/4"
Button Head Socket Bolt (8pcs)
#90. 13L
Wrench (1pcs)

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ASSEMBLY INSTRUCTIONS
Step 1.
Take out the treadmill from the carton and lay it aside on the smooth ground.
Step2.
Connect Computer Cable (Middle) (54) with Computer Cable (Lower) (55) then insert
Right and Left Uprights (4) and (5) into the Frame Base (2) and use 13m/m Wrench
(90) to tighten 8 pcs of 5/16" × UNC18 × 1/2"_Hex Head Bolts (99) and 8pcs of Ø8 ×
Ø18 × 1.5T Flat Washers (100).
99
55 99
99
100
100
99
99
100
100
100
100 100
99
99
99
100
54
90
4
5
2

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Step 3
1. Connect the Computer Cable (Middle) (54) and Computer Cable (Upper) (53).
2. Connect the Speed Adjustment Switch W/Cable (Upper) (114) and Speed/Hand
Pulse Complex (28).
3. Connect the Incline Adjustment Switch W/Cable (Upper) (115) and Incline/Hand
Pulse Complex (29).
4. Insert Console Assembly (21) into right and left Uprights (4) and (5) and secure with 4
pcs of 5/16" × UNC18 × 3/4" Button Head Socket Bolts (125) with 4 pcs of Ø8 ×1.5T
_Split Washers (80) by using Combination M5 Allen Wrench & Phillips Head
Screwdriver (102).
54
53
102
125
125
4
5
21
80
80
114
115
28
29
Step 4.
Install Handrail Support (9) between left and right Uprights (5) and (4) and use
Combination M5 Allen Wrench & Phillips Head Screwdriver (102) to tighten 4 pcs of
5/16" × UNC18 × 3/4" Button Head Socket Bolts (125).
102
125 125
9
NOTE: Please Tighten All Screws After All Components Assembly Complete.

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MAINTENANCE INSTRUCTIONS
1. If the running belt slips while walking on it, users can adjust the tension of the
running belt by turning screws on rear rollers of both sides with M6 L Allen
Wrench(103), which is included in the hardware kit.
During adjustment, while turning rear rollers' screws, be sure to keep running belt
tension balanced on both sides; otherwise, the belt shifts from the higher tension end
to the other.
2. Use Lubricant (104) to lubricate the running deck beneath the running belt after
using for 2 to 3 months. Only a few droplets are sufficient for lubrication. Avoid
applying too much Lubricant as this may catch dirt and affect the electronic control
system.
104

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FOLDING INSTRUCTIONS
Do not attempt to move the unit unless it is in the folded and locked position. Be sure the
power cord is secured to avoid possible damage. Use both handrails to maneuver the unit
to the desired position.
■TO FOLD THE TREADMILL
Lift the deck until the latch clicks in place.
■TO UNFOLD THE TREADMILL
Press the tube with your foot at the yellow sticker
To release the latch, see the picture above.
Transportation
The treadmill includes four transportation wheels. After folding, roll the treadmill away.

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TREADMILL OPERATION
Your treadmill features a walking belt coated with a lubricant. IMPORTANT: Never apply
silicone spray or other substances to the walking belt or walking board. Such substances
will deteriorate the walking belt and cause excessive wear.
HOW TO PLUG IN THE POWER CORD.
GROUNDING INSTRUCTIONS.
This product must be grounded. Plug adapters should NOT be used with this product.
WARNING:
Improper connection of the equipment-grounding
conductor can result in a risk of an electric shock.
Check with a qualified electrician if you are in
doubt as to whether the product is properly
grounded. Do not modify the plug provided with
the product if it will not fit the outlet; have a proper
outlet installed by a qualified electrician. The use
of an extension cord with this product is not
recommended. If an extension cord is needed, use
a short (less than 10 feet) heavy gauge (14 gauge
or better) extension cord with a three-prong
(grounded) plug and receptacle. IMPORTANT: If
the power cord is damaged, it must be replaced
with a manufacturer-recommended power cord.
1 Plug the indicated end of the power cord into
the socket of the treadmill.
2 Plug the power cord into an appropriate outlet
that is properly installed and grounded.
Important: The treadmill is not compatible with
GFCI-equipped outlets.
Note: Your power cord and outlet may appear different

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OPERATION OF YOUR TREADMILL
GETTING STARTED:
CAUTION: Before operating the console, read the following precautions:
Do not stand on the walking belt when turning on the treadmill. Always wear the
safety key. Pulling the safety key will stop tread-belt movement.
Adjust the speed in small increments to avoid sudden jumps in speed
To reduce the possibility of electric shock, keep the console dry. Avoid spilling liquids
on the console and place only sealed water bottles in the water bottle holders.
Do not use excessive pressure on console control keys. They are precision set to
function correctly with slight finger pressure. Pushing harder is not going to make the
unit go faster or slower. Understand that changes in speed and incline do not occur
immediately. Set your desired speed on the computer console and release the
adjustment key. The computer will obey the command gradually.
HOW TO USE THE SAFETY KEY
1. Place the safety key into position on the metal portion of the console control head.
Your treadmill will not start and operate without this. Removing the safety key also
secures the treadmill from unauthorized use.
2. Fasten the plastic clip onto your clothing securely to ensure good holding power.
Note: The safety key has strong enough power to minimize accidental, unexpected
stopping. The clip should be attached securely to make sure it does not come off.
The treadmill will stop, depending on speed, with a one to two-step coast anytime
the magnet is pulled off the console. Use the red Stop/Pause switch in normal
operation.

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TO OPERATE TREADMILL
CAUTION: To avoid injury, hold onto the handrails while mounting and dismounting
the treadmill. Hold onto the handrails and place feet on side rails before starting. Step onto
the walking belt only at the slowest speed. Always hold on to a handrail or hand bar while
making control changes (incline, speed, etc.). Before operating the console, make sure that
the power cord is properly plugged in and the on/off button is on. Attach the magnet end of
the safety key onto the monitor and attach the clip end of the safety key to your clothing
(i.e., waistband). If you should slip or fall while exercising, the safety key will pull out of the
console, shutting off the treadmill.
Getting started
Power the treadmill on by plugging it into an appropriate wall outlet, then turn on the power
switch located at the front of the treadmill below the motor hood.
WINDOW DISPLAY
Speed: Displays the current speed from starting at 0.5 mph to 10 mph.
（Display shows M, MI, ML means MPH）
Time: Displays your elapsed workout time in minutes up to 99:59.
Counts down from your preset target time to 0:00 during your workout.
Distance: Displays the distance travelled in miles.
Calories: Displays the cumulative calories burned at any given time during your workout.
Note: This is an approximate guide used to compare different exercise sessions,
which cannot be used for medical purposes.
Pulse: Displays the user's current heart rate in beats per minute during the workout. To
display your heart rate, you must hold both handrails.
Note: This is an approximate guide used to compare different exercise sessions,
which cannot be used for medical purposes.
Incline: Displays the incline level during your workout from 0 to 12.
Program: Displays the program selected.
Audio System: There is an Audio Input Jack on the front of the console and built-in
speakers. You may plug any low-level audio source signal into this port.
Audio sources include MP3 player, iPod, portable radio, CD player or even
a TV or computer.

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BUTTON FUNCTION:
A > SPEED ▲ (FAST)：Pressing this button increases the speed by 0.1(mph/km). Press
and hold this button for 3 seconds to increase speed rapidly. Press this button during
setting the program to adjust the value (to increase).
B > SPEED ▼ (SLOW)：Pressing this button decreases the speed by 0.1(mph/km). Press
and hold this button for 3 seconds to decrease speed rapidly. Press this button during
setting the program to adjust the value (to decrease).
C > INCLINE ▲ (UP)：Pressing this button increases the incline level by 1. Press and
hold this button for 3 seconds to increase the incline level rapidly. Press this button
during setting the program to adjust the value (to increase).
D > INCLINE ▼ (DOWN) ：Pressing this button decreases the incline level by 1. Press
and hold this button for 3 seconds to decrease the incline level rapidly. Press this button
during setting the program to adjust the value (to decrease).
E > ENTER: for program setting: Press this button to set Time, Distance, Calorie and other
functions.
F > PROGRAM: Press to select desired training programs P1 ~ P24, HRC.
G > START: Press to select treadmill speed starting from 0.5/1.0 (mph / km)
H > STOP: Press once during operation to pause, twice to return to ready mode.
Pressing STOP button in the mode returns to ready mode.
I > Speed shortcut key：3、6、9 (mph/km) To set the speed rapidly.
J > incline shortcut key：3、6、9 To set the incline rapidly.

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PROGRAMMABLE FEATURES
Once you install the safety key after turning on the power, the treadmill enters the ready
mode. Press the START button to start the treadmill or press the PROGRAM button to
select the training mode, normal or manual mode, preset programs (P1~P24) or heart rate
control mode.
MANUAL/NORMAL MODE
Press START button to start the treadmill or press PROGRAM to choose programs
(P1~P24) or heart rate control mode, in the ready mode or press ENTER to set the count-
down parameters (time, distance and calorie). Please consolidate SPEED▲ and ▼ to
adjust time, distance, and calories, then press ENTER to confirm. The system can only
accept the last parameter entered. For instance, if the last entered parameter is distance,
then parameters entered previously will be void. Only distance is accepted. Distance will be
counted down, and others will be counted up.
Preset time value: 30:00 (5:00~99:00) with an increment of 1:00.
Preset distance value: 5.00 km/mile (1.00~9.00) with an increment of 1.00.
Preset calorie value: 500 (10~9990) with an increment of 10.
The starting speed is 0.5/1.0 (mile/km) with an incline level 0.
PRESET PROGRAM
There are 24 built-in programs (P-1~P-24). Press PROGRAM button to choose program P-
1~P-24 or press START button to start. The preset time is (30:00), or press ENTER button
to enter the time parameter setting. 30:00 (5:00~99:00) with an increment of 1:00
HRC：This program controls Heart Rate. Please consult a doctor or professional training
guide before training. Press PROGRAM to choose H-1. Press START button to
start the training or press ENTER button for setting (time and target heart rate). Use
SPEED▲▼ and INCLINE▲▼ to adjust.
a > Time preset value: 30:00 (5:00~99:00) with increment value of 1:00.
b > When the target heart rate is not set, the default setting will be 116 (60 to 220).
Value can be increased or decrease at intervals of 1.
Once started, heart rate detection will control incline to allow the heart rate to reach and
maintain a set target heart rate.
For example:
When the heart rate is lower than the target, the incline will increase to increase the level of
workout raising the heart rate. When heart rate reaches the target, no changes will be
made. When the heart rate is higher than the target, the incline will decrease to lower heart
rate. If the heart rate does not lower, and the incline is not able to lower any further, the
machine will stop to protect the user.

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METRIC TABLE

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ENGLISH TABLE

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HEART RATE PROGRAMS
The old motto, "no pain, no gain," is a myth that has been overpowered by the benefits of
exercising comfortably. A great deal of this success has been promoted by the use of heart
rate monitors. With the proper use of a heart rate monitor, many people find that their usual
choice of exercise intensity was either too high or too low, and exercise is much more
enjoyable by maintaining their heart rate in the desired benefit range.
To determine the benefits range you wish to train, you must first determine your Maximum
Heart Rate. This can be accomplished by using the following formula: 220 minus your age.
This will give you the Maximum Heart Rate (MHR) for someone of your age. To determine
the effective heart rate range for specific goals, you simply calculate a percentage of your
MHR. Your Heart rate training zone is 50% to 90% of your maximum heart rate. 60% of
your MHR is the zone that burns fat, while 80% is for strengthening the cardiovascular
system. This 60% to 80% is the zone to stay in for maximum benefit.
For someone who is 40 years old, their target
heart rate zone is calculated:
220 – 40 = 180 (maximum heart rate)
180 x 0.6 = 108 beats per minute
(60% of maximum)
180 x 0.8 = 144 beats per minute
(80% of maximum)
So for a person who is 40, the training zone would
be 108 to 144 beats per minute.
If you enter your age during programming, the console will perform this calculation
automatically. After calculating your MHR you can decide upon which goal you would like to
pursue.
The two most popular reasons for, or goals, of exercise, are cardiovascular fitness (training
for the heart and lungs) and weight control. The black columns on the chart above represent
the MHR for a person whose age is listed at the bottom of each column.The training heart
rate, for either cardiovascular fitness or weight loss, is represented by two different lines that
cut diagonally through the chart. A definition of the lines' goal is in the bottom left-hand
corner of the chart. If your goal is cardiovascular fitness or if it is weight loss, it can be
achievedby training at 80% or 60%, respectively, of your MHR on a schedule approved by
your physician. Consult your physician before participating in any exercise program.
90