FAAC DAAB EP104 User manual

Instruction manual version
1 for software version 4.04
INSTRUCTION MANUAL FOR DAAB
EP104 CONTROL BOARD
FAAC Nordic AB
BOX 125, SE-284 22 PERSTORP SWEDEN TEL. [phone] FAX [phone]
www.faac.se
Revision: 8

2Instruction manual version 1 for software version 4.04
INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD
Contents
Manufacturer's declaration.............................................................................................................................6
Manufacturer...............................................................................................................................................6
Person authorised to compile the technical documentation.........................................................................6
Type designation..........................................................................................................................................6
Declaration of performance............................................................................................................................6
Intended use of the construction product ....................................................................................................6
System for assessment and continuous verification of the performance of the construction product..........6
Performance ................................................................................................................................................6
Description of the EP104.................................................................................................................................7
General ...........................................................................................................................................................7
Intended use ...................................................................................................................................................7
Identification...................................................................................................................................................7
Reference documentation ...............................................................................................................................7
Disposal of electronic equipment....................................................................................................................7
Instruction manual .........................................................................................................................................7
Safety..............................................................................................................................................................8
Safety classification........................................................................................................................................8
Operation..........................................................................................................................................................9
General ...........................................................................................................................................................9
Service and maintenance................................................................................................................................9
Resetting/replacing tripped fuses...................................................................................................................9
Technical specification....................................................................................................................................10
Installing the EP104 PCB.................................................................................................................................11
Authorisation ..................................................................................................................................................11
Enclosure ........................................................................................................................................................11
Installing the PCB...........................................................................................................................................11
Connections .....................................................................................................................................................12
Safety..............................................................................................................................................................12
Installation .....................................................................................................................................................12
High current....................................................................................................................................................12
Motors..........................................................................................................................................................12
Connecting motors to the EP104..................................................................................................................12
Connecting a safety edge................................................................................................................................14
Connecting a safety edge with photocell.........................................................................................................14
Connecting communication ............................................................................................................................15
Connecting an encoder (electronic limit switch) .............................................................................................15
Connections.................................................................................................................................................15
Connecting a mechanical limit switch (microswitch) .....................................................................................15
Connecting timer control.................................................................................................................................15
Configuring the EP104 .....................................................................................................................................16
General ...........................................................................................................................................................16
Readout of parameters in the EP104 ..............................................................................................................16
Setting parameters in the EP104 ....................................................................................................................16
Locked settings...............................................................................................................................................16
Signal reference..............................................................................................................................................17
Low current .....................................................................................................................................................17
Indicators........................................................................................................................................................18
Applications......................................................................................................................................................19
Folding doors ..................................................................................................................................................19
Load guard ..................................................................................................................................................19

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INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD
Safety edge..................................................................................................................................................19
Sliding doors/sliding gates .............................................................................................................................19
Load guard ..................................................................................................................................................19
Safety edge..................................................................................................................................................19
Up-and-over doors ..........................................................................................................................................19
Load guard ..................................................................................................................................................19
Safety edge..................................................................................................................................................19
Hinged gates...................................................................................................................................................19
Load guard ..................................................................................................................................................19
Safety edge..................................................................................................................................................19
Barriers...........................................................................................................................................................19
Load guard ..................................................................................................................................................19
Safety edge..................................................................................................................................................19
Commissioning.................................................................................................................................................20
Safety..............................................................................................................................................................20
Stop circuit .....................................................................................................................................................20
Limit switch ....................................................................................................................................................20
Encoder (electronic limit switch) .................................................................................................................20
Right/left encoder position ..........................................................................................................................20
Mechanical limit switches (microswitches) .................................................................................................21
Timer control (without limit switches)..........................................................................................................21
Direction of rotation of motors ........................................................................................................................21
Setting the internal motor protection ..............................................................................................................21
Type of power supply .......................................................................................................................................21
Checking the phase sequence for 3x230 V without neutral..........................................................................21
External protection units.................................................................................................................................22
Settings for external protection....................................................................................................................22
Load guard......................................................................................................................................................23
With certified personal protection – setting the normal power in the load guard.........................................23
Without certified personal protection – setting upper limits in the load guard............................................23
Reversal delay when the load guard is triggered .........................................................................................23
Safety edge .....................................................................................................................................................24
Safety edge monitor.....................................................................................................................................24
Setting the impedance value for protection .................................................................................................24
Safety edge function....................................................................................................................................24
Safety edge functions – general ..................................................................................................................24
Safety edge function in the closing movement ............................................................................................24
Safety edge function in the opening movement ...........................................................................................24
Function check of safety edge......................................................................................................................25
PHOTO input....................................................................................................................................................26
PHOTO input in the closing movement.........................................................................................................26
PHOTO input in the opening movement .......................................................................................................26
Limited running time ......................................................................................................................................26
Checking LED indicators .................................................................................................................................26
Pulse mode and hold-to-run mode..................................................................................................................26
Selecting pulse mode or hold-to-run mode ..................................................................................................26
Hold-to-run if there is an error in the safety edge or PHOTO input..............................................................26
Checking safety functions...............................................................................................................................26
Programmable inputs, P channels ..................................................................................................................27
Automatic closing ..........................................................................................................................................27
Configuring automatic closing.....................................................................................................................27

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INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD
Stop function ...............................................................................................................................................27
Automatic closing after stop........................................................................................................................27
Automatic closing after photocell activation ...............................................................................................28
Automatic closing after vehicle loop activation ...........................................................................................28
Direction sensing for internal closing pulse.................................................................................................28
Closing from PHOTO input ...........................................................................................................................28
Control functions ............................................................................................................................................28
Timer function for magnetic lock and two motors ........................................................................................28
Run-on times ..................................................................................................................................................28
Reversal during run-on time........................................................................................................................28
Run-on time for closing ...............................................................................................................................29
Run-on time for opening..............................................................................................................................29
Stop function with run-on time....................................................................................................................29
Setting times for timer control.....................................................................................................................29
Reversal..........................................................................................................................................................29
Reversal delay ............................................................................................................................................29
Reversal priority...........................................................................................................................................29
Fence alarm ....................................................................................................................................................29
Interlock..........................................................................................................................................................30
Communication ...........................................................................................................................................30
Blocking the other door (C664) ....................................................................................................................30
Opening memory, cancel block with stop (C665) .........................................................................................30
Example applications ..................................................................................................................................30
Functions using add-in cards..........................................................................................................................31
Programmable outputs, o channels ................................................................................................................31
Programmable outputs 1 - 3........................................................................................................................31
Programmable output 4...............................................................................................................................31
Programmable wireless inputs, r channels .....................................................................................................32
Control functions using wireless inputs.......................................................................................................32
Vehicle detector, d channels............................................................................................................................33
Configuring the vehicle loop ........................................................................................................................33
Automatic closing after vehicle loop activation ...........................................................................................33
Vehicle loop functions..................................................................................................................................33
Loop safety functions...................................................................................................................................34
Channel reference...........................................................................................................................................35
General, C channels........................................................................................................................................35
General readout channels............................................................................................................................35
General configuration channels ...................................................................................................................36
Safety edge..................................................................................................................................................37
Load guard and motor settings....................................................................................................................38
Photocell......................................................................................................................................................39
General time channels.................................................................................................................................40
Automatic closing........................................................................................................................................41
Interlock block .............................................................................................................................................42
Service channels..........................................................................................................................................42
Vehicle detector, d channels............................................................................................................................43
Vehicle loop 1...............................................................................................................................................43
Vehicle loop 2...............................................................................................................................................45
Limit switch, L channels .................................................................................................................................47
Programmable outputs, o channels ................................................................................................................48
Programmable output 1...............................................................................................................................48

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Programmable output 2...............................................................................................................................51
Programmable output 3...............................................................................................................................54
Programmable output 4...............................................................................................................................57
Programmable inputs, P channels ..................................................................................................................60
Programmable input 1.................................................................................................................................60
Programmable input 2.................................................................................................................................61
Programmable input 3.................................................................................................................................62
Programmable input 4.................................................................................................................................63
Programmable input 5.................................................................................................................................64
Programmable input 6.................................................................................................................................65
Programmable wireless inputs, r channels .....................................................................................................66
Programmable wireless input 1 ...................................................................................................................66
Programmable wireless input 2 ...................................................................................................................67
Programmable wireless input 3 ...................................................................................................................68
Programmable wireless input 4 ...................................................................................................................69
Error messages................................................................................................................................................70
Troubleshooting ...............................................................................................................................................72
Resetting/replacing tripped fuses...................................................................................................................72

6Instruction manual version 1 for software version 4.04
INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD
Manufacturer's declaration
Manufacturer
FAAC Nordic AB
Box 125, 284 22 Perstorp, Sverige
Telephone: [phone], Fax: [phone]
Person authorised to compile the technical documentation
Name: Sören Andersson
Company name: FAAC Nordic AB
Type designation
EP104-1, EP104-2
We hereby declare that the EP104 automatic control unit meets the relevant requirements of Machinery Directive 2006/42/
EC, EMC Directive 2004/108/EC, Low Voltage Directive 2006/95/EC and Construction Products Regulation 305/2011.
is declaration relates to the machinery specied below in the condition in which it is released to the market, and does not
cover components added and/or modications made thereafter. Nor does it relate to third-party equipment or to interfaces
between third-party equipment and the equipment specied below and supplied by FAAC Nordic AB.
e machinery is, where applicable, compliant with the following standardised norms:
• SS-EN 13241-1+A1:2011 Industrial, commercial and garage doors and gates. Product standard – Part 1: Products
without re resistance or smoke control characteristics.
• SS-EN 13849-1:2008 Safety-related parts of control systems – Part 1: General principles for design.
• SS-EN 60335-1 Household and similar electrical appliances – Safety – Part 1: General requirements.
• SS-EN 60335-2-103 Household and similar electrical appliances – Safety – Part 2-103: Particular requirements for
drives for gates, doors and windows.
• SS-EN 61000-6-2 Electromagnetic compatibility (EMC) – Part 6-2: Generic standards – Immunity for industrial
environments.
• SS-EN 61000-6-3 Electromagnetic compatibility (EMC) – Part 6-3: Generic standards - Emission standard for
residential, commercial and light-industrial environments.
e technical documentation for the automatic control unit specied above (as set out in Machinery Directive 2006/42/EC
Annex VII part A) is kept by the manufacturer and will be provided by the undersigned to a competent national authority,
further to a reasoned request from that authority.
We declare that to the best of our knowledge, the EP104 does not contain, in concentrations above 0.1%, any substances
specied in the REACH (1907/2006/EC) Candidate List of Substances of Very High Concern or banned substances in
RoHS, 2002/95/EC.
Declaration of performance
Intended use of the construction product
Automatic control unit intended for installation is doors, gates or barriers for use in industry, commercial areas and
residential areas that are open to the public, and intended to provide secure access for people, goods and vehicles.
System for assessment and continuous verification of the performance of the construction product
System 3
Performance
Property Performance Harmonised standard
Force exerted SS-EN13241-1 + A1:2011
• Safety edge Performance level C* SS-EN 13849-1:2008
• Load guard Performance level D* SS-EN 13849-1:2008
*) validated by SP, Certicate no. SC1105-11
Perstorp, 25/03/2013
Ola Hansson, MD

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Description of the EP104
• General
e EP104 is an automatic control unit for doors, gates, up-and-over doors and barriers, including all the components
necessary to control electric motors – contactors, motor protection, load guard, safety edge, alarm indicator, buttons on the
PCB for operation and display, and a programming keypad.
e control unit can be supplied with accessories such as a vehicle loop, wireless functionality, signal lights and magnetic lock.
• Intended use
e purpose of the automatic control unit is to open and close doors, gates, up-and-over doors and barriers, using controllers
connected to the unit.
No other use is permitted without the written agreement of FAAC Nordic AB.
• Identification
ST CL OP ST
Start
M1
M2
S.E1
S.E2
S.E3
LOOP2
LOOP1
L.C2
L.O2
L.C1
L.O1
FC
OPEN
CLOSE
INP6
INP5
INP4
INP3
INP2
INP1
STOP
SAFE
OUT01
12V
24V
OPEN
STOP
CLOSE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20 22
21 23
24
25
26
27
28
29
30
31
32
33
34
35 36 37 38
Typ
EP104
Rev
MK 10403
N T1 N L1 L2 L3 U1 V1 W1 U2 V2 W2
IN/OUT POWER MOTOR 1 MOTOR 2
8. 8. 8. 8.
• Reference documentation
Instruction manual for motor winder
Instruction manual for the door, gate or barrier
• Disposal of electronic equipment
!
EP104 is an electronic product, and as such it is classied as hazardous waste. All used electronic equipment must be sent
for recycling by a company authorised under environmental legislation to handle hazardous waste including electronic
equipment.
FAAC Nordic AB will not charge to process used electronic products supplied by us, provided they are returned to us.
• Instruction manual
e installed control unit must be accompanied by this instruction manual or by an instruction manual that in every respect
meets the requirements in the applicable Machine Directive and Low Voltage Directive and the relevant standardised norms,
and must be provided to the installer and the end user.
Output for software
upgrade.
Display
Data entry and
readout buttons
Indicators
Control buttons
Terminal block for
low current
Motor contactors
Terminal block for
high current
Indicators

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INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD
• Safety
!
Carefully read through this instruction manual in its entirety – it contains important information about safety, installation,
commissioning and use. Particularly important safety information is identied with the symbol
!
in the left margin.
If you fail to follow the safety instructions in this instruction manual, there is a risk of serious damage to property or injury to
animals or people. You should keep this instruction manual in a safe place for future use.
e EP104 or units controlled by the EP104 must not be used unsupervised by children or by persons without sucient
experience, knowledge or mental capacity, unless adequate instruction has been given by a person with direct responsibility
for their safety.
Children should be properly supervised to ensure they do not play with the installation or the controlled units. is particularly
applies to remote controls.
e EP104 control unit or the accessories recommended by FAAC Nordic AB must not be modied without the express
agreement of FAAC Nordic AB.
Only qualied persons working in their own elds may perform installation, adjustment, commissioning, repair and other
work.
Electrical connections may only be made by qualied electricians, who accept responsibility for the connections.
Follow the safety instructions of the equipment to be controlled by the control unit.
• Safety classification
FAAC Nordic AB has validated the safety circuits in the EP104 to performance level PL = c and Category 2 as dened by SS-
EN ISO 13849-2:2008.
e EP104 is designed with safety edge inputs and an integrated load guard for use in personal safety applications. ese
features are designed to meet the requirements of the Machinery Directive 2006/42/EC.
e validation process assumed a technical service life of 10 years or 1 million operating cycles for components in safety
circuits.
FAAC Nordic is unable to guarantee this validation if the technical service life is exceeded for the motor contactors and for
safety edge. For this reason, these components should be replaced before the end of the service life.

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Operation
• General
!
Anyone installing or modifying the EP104 must have documented knowledge and understanding of its functions, and
also knowledge of installing control systems for the application to be used.
Take care when operating internal buttons to avoid touching live components.
e unit may only be connected by a qualied electrician, who accepts responsibility for ensuring that the electric connections
are in accordance with the applicable standards and this instruction manual.
Anyone commissioning the EP104 must have documented knowledge and understanding of its functions, and knowledge of
commissioning control systems for the application to be used.
• Service and maintenance
!
e EP104 requires regular inspection of the external safety features, such as safety edge, stop buttons, photocells, load
guards and safety loops. e enclosure, cabling and installation must also be checked. is inspection must be carried
out at least twice a year.
Whenever work is carried out in or near the control unit, the power supply to the EP104 must be disconnected with a locked
main switch.
• Resetting/replacing tripped fuses
If the fuse protecting the power supply to the automatic control unit trips, FAAC Nordic AB recommends following these
steps to reset/replace it.
• Switch o the main switch to the automatic control unit.
• Decouple the motor winder.
• Reset or replace the fuse.
• Switch on the main switch to the automatic control unit.
• Check that none of the motor winders start before receiving the control signal.
• Check that the motor winders can be started and stopped from the control buttons.
• If the motor winder cannot be stopped, contact FAAC Nordic AB.

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Technical specification
Dimensions (WxHxD) 190x224x60 mm.
Power supply 3-phase or single-phase.
Power supply 3x400V+N+PE, 3x230V+PE, 1x230V+N+PE, 3x400V+PE (requires external transformer)
Permitted voltage variation ±10%
Frequency 50 Hz.
Motor in 3-phase operation
3x400 V
3-phase asynchronous motor 0.18-1.5 kW.
Motor in 3-phase operation
3x230 V
3-phase asynchronous motor 0.18-0.75 kW.
Motor in single-phase
operation
Single-phase motor with capacitor 0.18-0.37 kW.
Fuses External fuse max T10A.
Power consumption Automatic control unit 22 VA + electric motors.
Operating mode Intermittent operation 50% / maximum period of use 4 minutes
Temperature range 0 to 45 °C.
Safety edge 2 closing inputs S.E1 and S.E2 for safety edge while closing.
1 opening input S.E3 for safety edge in the opening movement.
Impedance 1.0-8.2 kΩ, power capability at least ½ W.
Safety circuit Max impedance 3 Ω in stop circuit.
Cable length 0.75mm2 max 60m. Cable length 1.5mm2 max 120m.
One 0-50 V analogue input to measure the voltage after the stop circuit.
Internal motor protection Setting range 0.5-6 A.
Load guard Setting range 0.05-1.99 kW.
Digital inputs 9
Logical 0 0-8VDC.
Logical 1 12-30VDC.
Input current 5mA at 24VDC.
Cable length max 200m
Supply voltage for photocell 24VDC max 50mA.
External supply 24VDC max 300mA.
Communication RS-485 between two EP104 units. Cable length max 1000m.
Protection class e PCB is designed for an enclosure rating of at least IP54.