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  9. Factoryfurniture BOORT seat Manual

Factoryfurniture BOORT seat Manual

Factory Furniture Ltd |5 Pioneer Road |Faringdon |Oxfordshire SN7 7BU |T +44 (0)1367 242731
hello@factoryfurniture.co.uk |www.factoryfurniture.co.uk
We reserve the right to change specification without notice. © 2017 Factory Furniture Ltd
Operation & Maintenance Manual
BOORT seat
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Introduction
Design
Design, shop drawings and development by Factory Furniture Ltd.
Manufacture
Factory Furniture manufactured components. Products are assembled in Factory workshops, checked and
dispatched ready for installation. Replacement products or components thereof should be ordered direct from
Factory Furniture Ltd.
Copyright
The design copyright for the product and drawing copyright remains the sole property of Factory Furniture Ltd.
General Specifications
Seat
Metric length 2300mm | width 800mm | height 940mm
Imperial length 7’ 6½” | width 2’ 7½” | height 3’ 1”
Approx Weight 158kg (167kg with optional armrests)
Overall Fixing Centres 2140mm (7’ ½”) x 200mm (8”)
Detailed Material & Finish Specifications
Seat Slats
• Manufactured from FSC®certified tropical hardwood
• Profiled and left untreated as standard (oil or microporous woodstain treatment available
on request)
Frame
• Side panel assemblies manufactured from stainless steel and featuring an all welded construction - satin
polished or polyester powder coated finish (powder coat colour grey as standard or to customer specification)
• 4 no. stainless steel frame tube assemblies bolted to frame
• Anchored (surface fix) using 2 no. resin fixed M10 x 200mm threaded rods and cap nuts per foot (4 no. fixings
in total)
Armrests (Optional)
• 4 no. armrests welded to frame at equal spacings along seat
• Manufactured from stainless steel - satin polished or polyester powder coated finish as per frame (powder
coat colour grey as standard or to customer specification)
General Maintenance (Recommended Schedule & Guidelines)
Daily/Weekly/Monthly (or as adopted)
Visual checks of seat top and frame - check all items for superficial or physical damage.
Three Monthly
Clean all items as detailed below check all fixings are seated correctly; inspect timber for serious damage and
splinters.
Six Monthly
Secure all fixings; full clean as detailed below; check that seat is firmly secured to the ground
Specific Maintenance Details
FSC Timber
Clean with a stiff brush once per year, especially in more exposed locations, in order to prevent a verdigris type
build up on the timber surface. Ideally this should be completed in early spring. During the cleaning stage, all
exposed timber surfaces should be inspected for splits and splinters. Any splinters and graffiti should be removed
and the surface sanded with 100 grit sandpaper in order to remove any uneven / sharp edges or surfaces.
During the first few months after installation the tannin naturally occurring in the timber may leach out and
cause a brown staining on the bases. This may be removed with a light solution of household bleach and water.
Stainless Steel (polished stainless steel only)
Clean as required, but at least every three months, using a stainless steel polish and a lint free cloth. To remove
ground in dirt, a stainless steel finishing pad may be required.
Polyester Powder Coated
For general cleaning using a damp cloth and warm soapy water only. Scourers and abrasive cleaners are NOT
suitable for these types of finish and may damage them. Before using any cleaning agents to remove graffiti
etc. try on a small, inconspicuous area first to avoid causing more unsightly damage.
2BOORT SEAT specification
Repairs
FSC Timber
For light damage, please see section on specific maintenance details above. For instances of heavy damage,
the timber item should be replaced. Please order against the part number reference in the reordering section
towards the end of this manual.
Stainless Steel
Light damage (surface scratches etc.) can be removed using an emery pad (240 grit) and freeing oil such as
‘WD40’. Care should be taken to follow the direction of the brushing grain. It is recommended that a trial repair
be carried out on an unimportant surface first. No corrosive cleaners or other abrasives should be used. Any
contamination, particularly carbon steel scuffs from vehicles, should be quickly removed to avoid corrosion.
Polyester Powder Coated Surfaces
For light damage (scratches, chips etc.) repair using touch-up paint to match original colour (available from
Factory Furniture Ltd). Paint application should be carried out in accordance with approved methods detailed
by the paint manufacturer. Please note that it is advisable to use professional painters to achieve best results
when touching up larger areas. Products for respraying larger areas are available from Factory Furniture Ltd.
Heavy Damage
In the event of serious damage to any component, replacements should be ordered from Factory Furniture Ltd.
In this event (or if the product needs to be disassembled for any reason), please contact Factory Furniture for
detailed technical advice.
Reordering / Spares
Part No. Item Description
P1025 / 01 1 no. Boort slat set (27 slats in total - does not include frame)
P1025 / 02 1 no. Boort side panel
P1025 / 03 1 no. Boort Ø38mm frame tube
P1025 / 04 1 no. Mid upper slat fixing rail
P1025 / 05 1 no. Mid lower slat fixing rail
Instructions For Reordering
If possible, please specify job name or number at the time of reordering to enable identification of details such
as the original species of timber used, stainless steel finishes and polyester powder coat colours etc. In any
event where either, additional orders are required, or spares and replacements are required please contact
Factory Furniture Ltd. Using the part numbers given above as reference should help us to process your enquiry
more efficiently.
Note - All fittings required to assemble ordered parts will automatically be included in the order.
AutoCAD Drawing List
FF1025 / 01 BOORT SEAT GENERAL ARRANGEMENT DRAWING
FF1025 / 02 BOORT SEAT X-SECTION DRAWINGS
FF1025 / 03 BOORT SEAT PART DETAIL DRAWINGS (LASERCUT)
FF1025 / 04 BOORT SEAT PART DETAIL DRAWINGS (LASERCUT & BENT)
FF1025 / 05 BOORT SEAT FABRICATION DRAWINGS
FF1025 / 06 BOORT SEAT SETTING OUT DRAWING
FF1025 / 07 BOORT SEAT WITH ARM RESTS GENERAL ARRANGEMENT DRAWING
FF1025 / 08 BOORT SEAT WITH ARM RESTS X-SECTION DRAWINGS
FF1025 / 09 BOORT SEAT WITH ARM RESTS FABRICATION DRAWINGS
Contacts
Factory Furniture Ltd
5 Pioneer Road
Faringdon, Oxon
SN7 7BU UK
Tel +44 (0) 1367 242731
Email hello@factoryfurniture.co.uk
Web www.factoryfurniture.co.uk
3BOORT SEAT repairs
Ground level
940
8002300
80 2140 (Ctrs) 150
200 (Ctrs)
150
1900
100100 16014080
Foundation -
500x300x300mm
concrete blocks
(recommended)
120
Side panel
Foundation - 500 x 300 x 300mm
concrete block (recommended)
Stainless
steel foot
Stainless steel
triangular foot
brace
200
14
Foundation -
500x300x300mm
concrete block
(recommended)
Ground
Level
Stainless
steel foot
Foot brace
M10 x 200mm & S/S
cap nut threaded rod
anchor (resin fixed)
into Ø14mm hole
Installation Instructions
ALL INSTALLATION WORKS TO BE CARRIED OUT BY COMPETENT PERSONNEL - INSTALL AS COMPLETE UNIT
Surface Fix
Boort Seat (surface fix only)
1. Install suitable foundation pads (see illustration) each with top face at ground level
2. Position seat in correct orientation with base feet centrally on foundation pads, then mark hole positions
through foot plates
3. Remove the seat; drill holes Ø14mm x 200mm deep
4. Clear debris from holes.
5. Fill the holes to within approximately 35mm from the top with Hilti HY150 resin (or similar). Lift the seat (with
threaded anchor rods/capnuts in place) and carefully lower the anchors into the holes, leave for two hours
before using.
6. Using a torque wrench, tighten nuts and washers over flange plates to 30Nm to fasten down the seat. Ensure
seat remains level during fixing process.
IMPORTANT NOTE:
Ensure that stainless steel is protected during site cutting of stone – contamination from disc cutters will
produce corrosion on stainless steel components.
Base Fixing Details
4BOORT SEAT installation

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