Factoryfurniture Sonobe Manual

factoryfurniture.co.uk
Sonobe Bench
OPERATION & MAINTENANCE MANUAL

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Introduction
Design
Design, shop drawings and development by
Factory Furniture Ltd.
Manufacture
Factory Furniture manufactured components. Products
are assembled in Factory workshops, checked and
dispatched ready for installation. Replacement products
or components thereof should be ordered direct from
Factory Furniture Ltd.
Copyright
The design copyright for the product and
drawing copyright remains the sole property
of Factory Furniture Ltd.
General Specifications
Bench
Metric L 795mm | width 685mm | height 450mm
Imperial length 2’ 7½” | width 2’ 3” | height 1’ 5½”
Approx Weight 52kg
Fixing Centres 345mm (1’ 1½”) x 270mm (10½”)
Concrete Bench
Metric L 785mm | width 685mm | height 450mm
Imperial length 2’ 7” | width 2’ 3” | height 1’ 5½”
Approx Weight 287kg
Detailed Material & Finish
Specifications
Bench Slat Panels
• Manufactured from FSC® softwood (other FSC
options available including tropical hardwood (e.g.
Cumaru) or Shou Sugi Ban (charred))
• Slats are profiled and left untreated as standard (oil
or microporous woodstain treatment available on
request).
• Slats screwed onto galvanised mild steel rails
producing two separate slat panels (top and front).
Slat panels are bolted onto bench body (4 no. fixing
points per panel). Top slat panel can be removed to
enable fixing of bench to ground.
Bench Body
• Manufactured from mild steel; featuring an all
welded construction and a hot dip galvanised
finish as standard (polyester powder-coated option
available*)
• Anchored to ground via 3 no. M10 x 75mm sleeve
anchor per bench.
* Please note that when a powder-coat is applied to a
hot dip galvanised surface pinholing can occur in the
surface finish - this is not considered a defect.
Concrete Option
• Seat material - Smooth or exposed aggregate
concrete. A variety of stone eects are available
in either smooth, shot peened, honed or polished
finishes. (Please refer to ‘Concrete Finishes’
specification document for further details). Surface
is smoothed and sealed to make it water repellant
• Internal reinforcement - Galvanised mild steel frame
General Maintenance
(Recommended Schedule & Guidelines)
Daily/Weekly/Monthly (or as adopted)
Visual checks of seat top, back and bases - check all
items for superficial or physical damage.
Three Monthly
Clean all items as detailed below check all fixings are
seated correctly; inspect timber for serious damage and
splinters.
Six Monthly
Secure all fixings; full clean as detailed below; check
that bench is firmly secured to the ground.
Specific Maintenance Details
FSC Timber
Clean with a sti brush once per year, especially in more
exposed locations, in order to prevent a verdigris type
build up on the timber surface. Ideally this should be
completed in early spring. During the cleaning stage,
all exposed timber surfaces should be inspected for
splits and splinters. Any splinters and grati should
be removed and the surface sanded with 100 grit
sandpaper in order to remove any uneven / sharp edges
or surfaces.
C005669
Responsible
Forest Management

factoryfurniture.co.uk
During the first few months after installation the tannin
naturally occurring in the timber may leach out and
cause a brown staining on the bases. This may be
removed with a light solution of household bleach and
water.
Galvanised & Polyester Powder Coated
For general cleaning using a damp cloth and warm
soapy water only. Scourers and abrasive cleaners are
NOT suitable for this type of finish and may damage it.
Before using any cleaning agents to remove grati etc.
try on a small, inconspicuous area first to avoid causing
more unsightly damage.
Granite / Concrete
Clean with a sti brush once per year, especially in
more exposed locations, in order to prevent a verdigris
type build up on the surface. Ideally, this should be
completed in early spring.
Repairs
FSC Timber
For light damage, please see section on specific
maintenance details above. For instances of heavy
damage, the timber item should be replaced. Please
order against the part number reference in the
reordering section towards the end of this manual.
Galvanised Surfaces
For light damage to hot dipped galvanised finishes
repair using a high performance cold galvanising zinc
spray (70% zinc or above). Spray application should
be carried out in accordance with approved methods
detailed by the product manufacturer. Please note that
it is advisable to use professional painters to achieve
best results when touching up larger areas.
Polyester Powder Coated Surfaces
For light damage (scratches, chips etc.) repair using
touch-up paint to match original colour (available
from Factory Furniture Ltd). Paint application should
be carried out in accordance with approved methods
detailed by the paint manufacturer. Please note that
it is advisable to use professional painters to achieve
best results when touching up larger areas. Products
for respraying larger areas are available from Factory
Furniture Ltd.
Heavy Damage
In the event of serious damage to any component,
replacements should be ordered from Factory Furniture
Ltd. Should further assistance be required (or if the
product needs to be disassembled for any reason),
please contact Factory Furniture for detailed technical
advice.

factoryfurniture.co.uk
5 Pioneer Road, Faringdon,
Oxfordshire SN7 7BU
[phone]
[email protected].uk
Installation Instructions
All installation works to be carried out by competent
personnel - install as complete unit.
Sonobe Bench
1. Install suitable foundation pads (see illustrations)
each with top face at ground level. When combining
more than one bench, foundation pad should be at
least 50mm larger on all sides than overall footprint
of combined benches.
2. Remove top slat panel to allow access to base fixing
plate beneath. Top slat panel is fixed to bench body
using 4 o M8 cap screws (see X-S illustration
below)
FFL
900x800x300mm
C20 Concrete Base
(recommended)
900 800
300
345 (Ctrs)
270 (Ctrs)
685
450
795
130
5
130
5
Front of
bench
Bench base
plate welded
to body
M8 x 12mm cap
screw fixing top slat
panel to bench body
M8 x 12mm cap
screw fixing top slat
panel to bench body
270 (Ctrs)
900x800x300mm
C20 Concrete Base
(recommended)
M10 x 75mm
sleeve anchor into
Ø12 x 80mm hole
in foundation
X-Section Thro’ Bench
3. Position bench in correct orientation with outer
footprint of bench centrally on foundation pad(s);
then mark hole positions through base plate.
4. Remove bench; drill holes - Ø12mm x 80mm deep
(or as manufacturer’s recommendations).
5. Clear debris from holes.
6. Reposition bench unit and fix to foundation pad
using 3 no. zinc-coated M10 x 75mm sleeve anchors
tightened to 50Nm (or as per manufacturer’s
instruction). Ensure bench remains level during
fixing process.
7. Replace top slat panel and secure in place using the
4 o M8 cap screws provided.