Fagor CNC 8070 Quick guide

CNC 8070
REF. 0501
HARDWARE CONFIGURATION
Ref. 0501

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Unauthorized copying or distributing of this software is prohibited.
All rights reserved. No part of this documentation may be transmitted, transcribed, stored in a backup device
or translated into another language without Fagor Automation’s consent.
Microsoft
®
and Windows
®
are registered trademarks of Microsoft Corporation, U.S.A.

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PRELIMINARY WARNINGS
MACHINE SAFETY
It is up to the machine manufacturer to make sure that the safety of the machine is enabled
in order to prevent personal injury and damage to the CNC or to the products connected to it.
On start-up and while validating CNC parameters, it checks the status of the following safety
elements:
• Feedback alarm for analog axes.
• Software limits for analog and sercos linear axes.
• Following error monitoring for analog and sercos axes (except the spindle) both at the
CNC and at the drives.
• Tendency test on analog axes.
If any of them is disabled, the CNC shows a warning message and it must be enabled to
guarantee a safe working environment.
FAGOR AUTOMATION shall not be held responsible for any personal injuries or physical
damage caused or suffered by the CNC resulting from any of the safety elements being
disabled.
HARDWARE EXPANSIONS
FAGOR AUTOMATION shall not be held responsible for any personal injuries or physical
damage caused or suffered by the CNC resulting from any hardware manipulation by
personnel unauthorized by Fagor Automation.
If the CNC hardware is modified by personnel unauthorized by Fagor Automation, it will no
longer be under warranty.
COMPUTER VIRUSES
FAGOR AUTOMATION guarantees thatthesoftware installed contains nocomputer viruses.
It is up to the user to keep the unit virus free in order to guarantee its proper operation.
Computer viruses at the CNC may cause it to malfunction. An antivirus software is highly
recommended if the CNC is connected directly to another PC, it is part of a computer network
or floppy disks or other computer media is used to transmit data.
FAGOR AUTOMATION shall not be held responsible for any personal injuries or physical
damage caused or suffered by the CNC due a computer virus in the system.
If a computer virus is found in the system, the unit will no longer be under warranty.

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CNC 8070
REF. 0501
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INDEX
1 CNC structure............................................................................................................... 2
1.1 Possible configurations ............................................................................................. 3
1.2 Additional hardware .................................................................................................. 8
2 Heat dissipation. Central unit (cpu) enclosure.............................................................. 9
3 PCI central unit. .......................................................................................................... 12
3.1 PCI. Dimensions ..................................................................................................... 13
3.2 PCI. Technical characteristics ................................................................................. 14
3.3 PCI. Characteristics of the enclosure...................................................................... 15
3.4 PCI. Elements (connectors) .................................................................................... 17
3.5 PCI. CAN and Sercos
®
communications board. ..................................................... 18
3.6 PCI. CPU board connectors.................................................................................... 19
3.7 PCI. Relay for the emergency chain ....................................................................... 20
4 PC104 central unit. General description..................................................................... 21
4.1 PC104. Dimensions of the central unit without monitor .......................................... 23
4.2 PC104. Technical characteristics ............................................................................ 24
4.3 PC104. Characteristics of the enclosure................................................................. 26
4.4 PC104. Elements (connectors) ............................................................................... 27
4.5 PC104. Power supply and battery........................................................................... 29
4.6 PC104. CAN and Sercos
®
communications board. ................................................ 31
4.7 PC104. CPU board connectors ............................................................................... 32
4.8 PC104. Connectors for a floppy disk drive or IDE................................................... 33
4.9 PC104. Relay for the emergency chain .................................................................. 34
5 PC-104 central unit with LCD-10 monitor ................................................................... 35
5.1 LCD-10. Dimensions ............................................................................................... 36
5.2 LCD-10. Characteristics of the enclosure ............................................................... 37
6 PC-104 central unit with LCD-10K monitor................................................................. 38
6.1 LCD-10K. Dimensions............................................................................................. 39
6.2 LCD-10K. Characteristics of the enclosure ............................................................. 40
6.3 LCD-10K. Elements (connectors) ........................................................................... 41
7 PC-104 central unit with LCD-12 monitor ................................................................... 43
7.1 LCD-12. Dimensions ............................................................................................... 44
7.2 LCD-12. Characteristics of the enclosure ............................................................... 45
7.3 LCD-12. Elements (connectors).............................................................................. 46
8 Set of keyboard and operator panel (OP-Panel-H/E) ................................................. 47
8.1 Dimensions ............................................................................................................. 48
8.2 Technical characteristics ......................................................................................... 49
8.3 Securing characteristics .......................................................................................... 50
8.4 Elements ................................................................................................................. 51
9 Keyboard (Key Board Panel H) .................................................................................. 52
9.1 Dimensions ............................................................................................................. 53
9.2 Technical characteristics ......................................................................................... 54
9.3 Securing characteristics .......................................................................................... 55
9.4 Elements ................................................................................................................. 56
10 Operator panel (Jog panel)......................................................................................... 57
10.1 Dimensions ............................................................................................................. 58
10.2 Technical characteristics ......................................................................................... 59
10.3 Securing characteristics .......................................................................................... 60
10.4 Elements ................................................................................................................. 61
11 “Handwheel + E-stop button” module......................................................................... 62
11.1 “Handwheel + E-stop button” module dimensions .................................................. 63
12 Mouse module ............................................................................................................ 64
12.1 Mouse dimensions .................................................................................................. 65
13 Floppy disk drive......................................................................................................... 66
13.1 Floppy disk drive dimensions.................................................................................. 67
13.2 Floppy disk drive installation ................................................................................... 68

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CNC 8070
REF. 0501
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14 Emergency battery ..................................................................................................... 69
14.1 Battery dimensions.................................................................................................. 70
14.2 Elements (connectors) ............................................................................................ 71
15 Remote modules ........................................................................................................ 72
15.1 Consumption of the remote modules ...................................................................... 74
15.2 Power Supply .......................................................................................................... 75
15.3 Digital inputs and outputs........................................................................................ 76
15.4 Analog inputs and outputs....................................................................................... 79
15.5 Counters.................................................................................................................. 80
16 CAN connection.......................................................................................................... 81
16.1 Module identification and connection...................................................................... 82
17 Sercos
®
Connection ................................................................................................... 85
17.1 Module identification and connection...................................................................... 86
17.2 Data exchange via Sercos
®
.................................................................................... 87
18 Overall connection...................................................................................................... 88

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8070 CNC
REF. 0501
1
The CNC is ready to be used in industrial environments especially on
milling machines, lathes, etc.
It allows controlling the machine movements and devices.
Technical information
Refer to this manual for technical information about the CNC
hardware.
Safety conditions
In order to avoid personal injuries and damage to this product or to
those connected to it, read carefully the section on safety conditions
in the introduction to this manual.
Start-up
Before starting the CNC up, read the indications of this chapter of the
manual.
Do not get into the inside of the unit. Only personnel authorized by
Fagor Automation may manipulate the inside of this module.
Install the CNC away from coolants, chemical products, etc. that could
damage it.
Place the power supply breaker easily accessible and at distance
between 0.7 m (2 ft) and 1.7 m (5 ft 7") from the floor.
The external 24 Vdc power supply must be stabilized.
Do not handle the connectors with the unit connected to AC power.
Before doing it, make sure that the unit is disconnected.
Check that the machine where this CNC is installed meets the directive
89/392/CEE.

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8070 CNC
CNC structure
REF. 0501
2
1 CNC structure
CPU (Central Unit) / Monitor
The central unit is located on the rear of the monitor. There are 10”
and 12” LCD monitors depending on the type of central unit.
The PC104 central unit is available without monitor, thus being
possible to install it remotely. A standard off-the-shelf VGA monitor
may be used. In this case, the maximum cable length is 10 meters.
Keyboard and operator panel
The keyboard and the operator panel may go separately or integrated
into a single keyboard-operator-panel.
The keyboard and the operator panel may also be integrated into the
monitor.
Peripherals
Such as floppy disk drives, CD-ROM drive or mouse. They may be
connected to the CNC through specific cables.
PCI PC104
Dimensions (without monitor) (294 x 206 x 117.5) mm
(11.57 x 8.11 x 4.62) inch
(376.5 x 280 x 121.75) mm
(14.82 x 11.02 x 4.79) inch
Monitor size 12” LCD 10” LCD
12” LCD
Without monitor
HD Yes Yes
Compact flash No Option
Battery for emergency turn-off No Option
Ethernet T base 10/100Mhz T base 10/100Mhz
Modem / Fax 56K 56K
USB ports No 2
Battery of the CMOS CR2032 CR2450
(access from the outside)