Fagor CNC8 070 Administrator guide

CNC8070
REF. 0402
ERROR SOLUTIONS

CNC8070
REF. 0402
ERROR SOLUTIONS
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CNC8070
ERROR SOLUTIONS
INDEX
Page i of i
INDEX
ERRORS 0000-0999 ....................................................................................1
ERRORS 1000-1999 ....................................................................................9
ERRORS 2000-2999 ..................................................................................79
ERRORS 3000-3999 ..................................................................................85
ERRORS 4000-4999 ..................................................................................93
ERRORS 5000-5999 ..................................................................................97
ERRORS 6000-6999 ..................................................................................99
ERRORS 7000-7999 ................................................................................105
ERRORS 8000-8999 ................................................................................111
TOOL AND TOOL MAGAZINE TABLE ...................................................121
MESSAGES OF THE PROFILE EDITOR ................................................125

CNC8070
REF. 0402
ERROR SOLUTIONS
Page 1 of 128
Errors 0000-0999
ERRORS 0000-0999
0001 'SYSTEM ERROR'
DETECTION During execution.
CAUSE Software or hardware error that cause corrupt data and/or incoherent results.
SOLUTION This type of errors usually force the CNC output.
Contact your supplier.
0002 'SYSTEM WARNING'
DETECTION During execution.
CAUSE Warning of internal situations that could become system errors.
SOLUTION They're usually restored with a simple ESCAPE.
Contact your supplier.
0003 'Error when requesting memory'
DETECTION On CNC power-up.
CAUSE The CNC does not have enough memory.
SOLUTION Contact your supplier.
0004 'Checksum error in PLC data'
DETECTION On CNC power-up.
CAUSE The PLC data saved into a disk are not valid. The file containing the data (\FagorCNC\
PLC8070\ User\ project\ objects\ plcData.bin) is either missing, cannot be accessed
or is damaged. As a result, some PLC data (marks, counters, timers and registers)
has been lost.
SOLUTION If the error persists after powering the CNC up several times, contact your supplier.
0005 'The CNC was not turned off properly, it must be homed'
DETECTION On CNC power-up.
CAUSE The CNC data saved into a disk are not valid (coordinates, offsets, PARTC). The file
containing the data (\FagorCNC\ Data\ orgData.tab) is either missing, cannot be
accessed or is damaged. As a result, some data has been lost. It loses the values
for coordinates, offsets, PARTC, kinetics, etc.
SOLUTION If the error persists after powering the CNC up several times, contact your supplier.
0020 'Wrong access to a variable'
DETECTION CNC power-up or page change at the interface.
CAUSE A variable is been accessed that is not recognized by the CNC.
SOLUTION Contact the machine manufacturer or the person who designed the interface screens
to remove the access to a variable unrecognized by the CNC.

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ERROR SOLUTIONS
Page 2 of 128
Errors 0000-0999
0040 'M before-before or Before-After with subroutine does not admit movements in
the block'
DETECTION Machine parameter validation.
CAUSE An M function with associated subroutine cannot be Before-Before or Before-After.
The subroutine associated with an M function is always executed at the end of the
block, after the rest of the block.
• Before-Before means that the M is executed before the rest of the block and the
synchronization with the PLC is also done before the block.
• Before-After means that the M is executed before the rest of the block and the
synchronization with the PLC is done after the block.
SOLUTION Either define the M without subroutine or define the M as After-After.
0041 'Duplicate M in the table'
DETECTION Machine parameter validation.
CAUSE There is an M repeated in the M table.
SOLUTION Delete the repeated M from the table.
0042 'Wrong machine parameter value'
DETECTION Machine parameter validation.
CAUSE Machine parameter out of range.
SOLUTION Set the machine parameter to a value between the maximum and minimum values
shown at the warning.
0043 'Restart the CNC to assume the new value'
DETECTION Machine parameter validation.
CAUSE A machine parameter has been modified that requires restarting the CNC in order
to assume the new value.
SOLUTION Restart the CNC.
0044 'Wrong axis name or undefined axis name'
DETECTION Machine parameter validation.
CAUSE The wrong name has been assigned to a machine parameter that represents the
name of an axis.
SOLUTION Assign a correct name to the parameter. The first character is mandatory A, B, C, X,
Y, Z, U, V or W and the second one optional, a number from 1 to 9.
0045 'Wrong spindle name'
DETECTION Machine parameter validation.
CAUSE The wrong name has been assigned to a machine parameter that represents the
name of a spindle.
SOLUTION Assign a correct name to the parameter. The first character S is mandatory and the
second one optional, a number from 1 to 9.
0046 'Nonexistent axis'
DETECTION Machine parameter validation.
CAUSE A machine parameter that represents the name of an axis has been assigned a name
that does not exist in parameter AXISNAME.
SOLUTION Assign a correct name to the parameter. A name that appears in AXISNAME.
0047 'A main axis cannot be defined as slave'
DETECTION Machine parameter validation.
CAUSE In a Gantry pair, an axis has been set as slave that is the master of another pair.
SOLUTION Do not set it as slave.
0048 'An axis cannot be a slave of several masters'
DETECTION Machine parameter validation.
CAUSE In a Gantry pair, an axis has been set as slave that is already a slave in another pair.
SOLUTION Do not set it as slave again.

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ERROR SOLUTIONS
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Errors 0000-0999
0049 ''A master axis cannot be a slave and vice versa'
DETECTION Machine parameter validation.
CAUSE If an axis is set as slave in another Gantry pair, cannot be the master of another pair.
An axis already set as master cannot be the slave in another pair either.
SOLUTION Check the Gantry axes table.
0050 'The master and slave axes must be of the same type (AXISTYPE)'
DETECTION Machine parameter validation.
CAUSE The axes of a Gantry pair must have thesame machine parameter AXISTYPE (linear,
rotary).
SOLUTION Check the Gantry axes table or the AXISTYPE parameters of both axes of the pair.
0051 'The master and slave axes must have certain parameters with the same value'
DETECTION Machine parameter validation.
CAUSE If they are two linear axes, the machine parameters that must have the same values
are: AXISMODE, FACEAXIS and LONGAXIS. If they are rotary axes, the parameters
that must have the same values are: AXISMODE, SHORTESTWAY and CAXIS.
SOLUTION Check the parameters mentioned earlier.
0052 'Module difference too small'
DETECTION Machine parameter validation.
CAUSE The difference between machine parameters MODUPLIM and MODLOWLIM is
lower than the resolution of the axis.
SOLUTION Increase MODUPLIM or decrease MODLOWLIM.
0053 'Parameter MGPAXIS repeated in several handwheels'
DETECTION Machine parameter validation.
CAUSE There are two or more handwheels in the manual table that have the same axis name
assigned to them.
SOLUTION Assign each handwheel to a different axis.
0054 'The MOVAXIS and COMPAXIS axis must be different'
DETECTION Machine parameter validation.
CAUSE In one of the cross compensation tables, the compensated axis and the axis whose
movement affects the compensated axis are the same.
SOLUTION Assign different axis names.
0055 'The same axis is causing and suffering the cross compensation error'
DETECTION Machine parameter validation.
CAUSE Checking the associations of compensated (affected) axes (COMPAXIS) and those
(MOVAXIS) whose movements affect the other ones in the cross compensation
tables, there is an axis defined as being affected by its own movement which does
not make sense.
SOLUTION Define MOVAXIS and COMPAXIS properly in the cross compensation table.
0056 'Compensation table positions not in ascending order'
DETECTION Machine parameter validation.
CAUSE The POSITION parameter within the compensation tables must have ascending
values.
SOLUTION Assign a value between the previous and the next value.
0057 'Compensation table with error slope greater than 1'
DETECTION Machine parameter validation (leadscrew error compensation table)
CAUSE The error slope in leadscrew compensation tables cannot be greater than 1. In other
words, the difference between consecutive errors cannot be greater than the gap
between them.
SOLUTION Write errors corresponding to greater gaps. If this is not possible, the error entered
for the leadscrew is so large that cannot be compensated for.

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ERROR SOLUTIONS
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Errors 0000-0999
0058 'The CNC must be restarted too assume the changes in the HMI table,'
DETECTION Machine parameter validation.
CAUSE The CNC must be restarted in order to assume the changes made to the HMI table.
SOLUTION Restart the CNC.
0059 'The CNC must be restarted too assume the changes in the tool magazine table,'
DETECTION Machine parameter validation.
CAUSE The CNC must be restarted in order to assume the changes made to the tool
magazine table.
SOLUTION Restart the CNC.
0060 'The maximum jogging feedrate exceeds the maximum feedrate set for the axis'
DETECTION Machine parameter validation.
CAUSE Machine parameter MAXMANFEED greater than G00FEED.
SOLUTION Decrease MAXMANFEED.
0061 'The manual rapid feedrate exceeds the maximum feedrate set for the axis'
DETECTION Machine parameter validation.
CAUSE Machine parameter JOGRAPFEED greater than G00FEED.
SOLUTION Decrease JOGRAPFEED.
0062 'The Continuous Jog feedrate exceeds the maximum feedrate set for the axis'
DETECTION Machine parameter validation.
CAUSE Machine parameter JOGFEED greater than G00FEED.
SOLUTION Decrease JOGFEED.
0063 'The Incremental Jog feedrate exceeds the maximum feedrate set for the axis'
DETECTION Machine parameter validation.
CAUSE Machine parameter INCJOGFEED greater than G00FEED.
SOLUTION Decrease INCJOGFEED.
0064 'The master and slave axes must have the same I0TYPE'
DETECTION Machine parameter validation.
CAUSE The Io types of the Gantry axes are not the same.
SOLUTION Change the value of machine parameter I0TYPE.
0065 'A Hirth axis cannot be Gantry"
DETECTION Machine parameter validation.
CAUSE The CNC does not admit pairs of Grantry axes that are Hirth axes.
SOLUTION Remove the Gantry pair or make a Gantry pair with axes that are not Hirth.
0066 'A Gantry axis cannot have REFSHIFT'
DETECTION Machine parameter validation.
CAUSE One of the axes of the Gantry pair has the machine parameter REFSHIFT (offset
referred to the reference point) other than 0 in one of its SETs (parameter sets).
SOLUTION REFSHIFT = 0.
0067 'A Gantry axis cannot be Unidirectional'
DETECTION Machine parameter validation.
CAUSE An axis with a single rotating direction (UNIDIR) cannot be Gantry.
SOLUTION UNIDIR = 0.
0068 'Gantry Axes: the slave cannot go before the master in AXISNAME'
DETECTION Machine parameter validation.
CAUSE The slave axis is above the master axis in the axis name assigning tables
(AXISNAME).
SOLUTION Swap the axis names in AXISNAME or swap the master and the slave axes of the
Gantry pair.