Fein Asg 636 User manual

ASg

636

To

be

handed

to

the

workshop!

Operating

instructions

for

the

double

insulated

and

radio

suppressed

Electric

Tapper

type

ASg

636

and

for

type

ASg

736

(42 Volts)

1. Te

chnical

data

Curr

e

nt

:

==1-

(DC/AC

single

phase)

for ta

ppin

g

in

steel Spe

ed

R.P

.M. I

Input

O

utput

Tap

ered

Net

we

ight

I

Type I

up

to

c

uttin

g

I

runnin

g I

Wa

tt

s I Watts s

pindl

e I I

I I lbs kg

I I back I I

m. mm I I

A

Sg

636 1

/4

M6

450 580

ASg 736 (42

V)

I

2.

Construction

Th

is

tappe

r is an elec

tri

c

too

l

of

Class

II

with protec

ti

ve

insula

tion

witho

ut

eart

hing co

nd

uctor and is

in

acco

rd

ance with the

VDE

re

gulations 0740. The

protecti

ve

in

sula

tion

is

additional

to

the normal

in

sulation a

nd

is a

tt

ai

ne

d by

the

sho

ck

pr

oof

motor

hou

sing made of

Pol

yam

id

e a

nd

by insula

tin

g

th

e ar

mat

ur

e

aga

in

st

th

e pinion.

Th

e

ta

pp

er is t

es

ted wi

th

e prescribed test

vo

lt

age of 4000 V (

15

00 V

for

Class I). The machine is ra

di

o suppressed accor

din

g to r

adio

int

er

-

feren

ce

degree N .

It

is s

up

plied with a

two

-core cable

wit

ho

ut

eart

hing

co

ndu

ctor a

nd

mu

st

no

t be

eart

hed.

Type

DS 736 for l

ow

tension (v

olta

ge 42

V)

is of

the

same de

si

gn,

but

w

ith

o

ut

double

in

s

ul

a

tion

a

nd

not

rad

io su

ppr

essed.

To

nt

the

overbridging

of

th

e

insulation

no

additional

marking

plates

and

sign

s

must

be

rivet

ed

or

screwed

on

the

housing.

We

recommend

the

use

of

transfers

only.

BE 174/e

BX

12.64 P

rint

ed

in

Ge

r

man

y

I

I B 12 3.55 1.6

I

280

uo

I

3.

Connection

Ma

in

voltage

mu

st corresp

ond

to

the op

erat

in

g voltage

ma

rk

ed

on

the

rating p

la

t

e.

The tool can be

plug

ge

d

in"

to

pl

a

in

or

safety sockets.

Switch

must

be

in

the

"Off"

position

when

connecting.

Fixing

of

th

e

tap

Th

e tw

o-part

chuck

consists

of

knu

rl

ed

nut

with

two

claws for the

centering

of

the

cy

li

ndrical

shaft

of

th

e t

ap

and

the claws

for

the

p

roper

gr

ipping

and

locking

at its square end.

Taps

wi

th

the

po

in

ted

end over

th

e square

must

first

be

gro

und

flat

as

oth

erwise th

ey

will

not

be prope

rl

y-g

ripped

by the

claws

a

nd

th

ere

is a

po

ss

ibili

ty

of

th

e

tap

becoming lo

os

e.

Loo

se

n both ·pa

rt

s of

th

e

ch

u

ck

, i

ntro

du

ce

tap u

nt

il it is rig

ht

aga

in

st

the

sp

i

nd

l

e,

loosely tig

ht

en claws wi

th

spann

er

and

follow

by

tigh

ten

-

ing

knu

rl

ed

nu

t

(l

eft

-hand

th

read) so

th

at the claws w

ill

br

ing the

tap

in

to

the

centre.

Finall

y tig

ht

en s

pindl

e firmly, thereby sec

ur

ely clamping the t

ap

.

-

--

236

_____,

60

61

43

'"

45

46 47 48 35

31

32

15

11,

13

12

1 3 4 8 9

I

Taper B 12

~

23

- i 59

7

-=f=L.=.,~

-- 22

-

21

~

--

::

----

-

38

39

1,0

41

42

52

1,9

50

51

36 30 57

34

33

29 26

52 55

56

10

Section A-B

-).

..

~~

~

----~

-

54

-~

----

18

24

17

16

2

---

~

53

>' ' ' ' '

.l

'\

,',

"

q

'

~

37

Section C-D

r-

_;3

1

. I

Lv

ll

~

B

I

---

11

~

f")

-

I

0

z

'-'

....

o!

p...

1-25

1-15

1

2

3

4

5

8

9

10

11

12

13

14

15

16

·-

17

18

19

20-23

24

25

26

30

31

32

33

34-56

34-37

34

35

36

37

Order

>-

&

Reference

I

I 1 I

MK

1-15-3

MK

1-15-1 1

MK

1-15 I

~

I

EZ

1-58

EZ

22-34 1

1

SR

3-M3,5x6 1

EZ

12-43-1 2

EZ

11-59 2

EZ

13-8 2 1

SR 2-M3,5x12 1 1

BF 19-42-1 1

I

state

type

1

and

vo

lta

ge

PT

6-M3,5 2

SR

2-M3,5x45 1 2

JS 28-4 1

EZ

7-101 1

JS 13-7

PT 31-21

SR

3-M3,5x10 I 2

GH

1-18-1

SR

2-M3,5x15 2

SR

6-M3,5x8 1

sta

te

type

and

vo

ltage

ZR

4-42

SR

2-M3,5x6 3

PT

5d

-M 3,5 I 3

LK

16-35 2

LA 8-100-2

LA 6-142-1

LA

6-142

LG

1

-9

4

LG

4-3 1

SR2

-M3,5x10 2

Description

motor

housing,

assembled

with

cable

motor

hou

s

in

g,

assembled

motor

hou

sing

switch

interf

erence

capacitor

fillister

head

screw

carbon

holder, assembled

carbon

bru

sh

sliding

cover

cylindrical

sc

re

w

locking

pole housing w

ith

winding

sec

uring

plate

cylindrical

sc

re

w

insulating ring

cable

ca

ble

protectin

g sleeve

cable clamping

br

idge

fillis

ter

head screw

cover

cylindrical screw

fillister screw

ar

matur

e w

ith

winding,

collector a

nd

f

an

armature

dri

ve

cy

lindri

cal

sc

rew

securing

was

her

ball

bearing

gear

head,

assembled

intermediate

bearing, assembled

intermediate

bearing

bearin

g bushing

countersha

ft

b

ear

ing

cylindri

ca

l

sc

rew

Component

Parts

0

z

Order

>-

'-'

cY

Description

....

Reference

o!

p...

38-56

LA 8-100-1 1

outer

bearing,

assembled

38

LA

8-100 1

outer

bearing

39

LG

1

-95

1 bearing bushing

40

MZ

31-1 1

oiler

41

PT

8-28 1

dri

v

in

g

plat

e

42 WB 1- 57 1

drill

shaft

43

A 1-24 1 clutch slee

ve

44

BF

38

-4x18 1 fi

xing

bo

lt

45

ZR

5-37 1 g

ear

wheel

with

claw

46

ZR

5-36 1 gear wheel

with

cla

w

47

FD

1-9 1

compr

ession s

prin

g

48

PT

7-25 1 compressi

on

disc

49

-

51

WB 16

-4

-1 1 co

untershaft,

assembled

49 WB 16-4 1

countershaft

50 ZR15-15x0,75 1 coun

ter

s

haft

gear wheel

51

ZR15-14x0,75 1 counte

rshaft

gear wheel

52

LK

1-1 2 ' ball

bea

ring

53

LK

6a-11 1 needle cage

54

PT

8-153 1

dri

ving

plate

55

ZR

16-9x0,75 1 counters

haft

pinion

56 ZR15-13x0,75 1 co

unt

e

rshaft

ge

ar

wheel

57

RJ

12-47 I 1 seali

ng

ring

I 58

SR2-M3,5x60

1 2 cylindrical screw

59 SR2-M3,5x45 2 cylindrical

sc

rew

60

MZ

9-19 1 chuck

61

BF

1-3x22 1 cyl

ind

rical

Part

for

low

tension

(42

Volts)

16 I

EZ

6-126 : 1

ca

ble

Accessories

i z 10-10 ! 1 key

Accessories

on

demand

60

MZ

9-

41

1 floating chuck

61

BF

1-3x20 1 cyl

indric

al pin

MZ

27-5-2 1

depth

stop

4.

Maintenance

Befo~e

carrying

out

any

maintenance

work

always

remember

to

pull

out

the

plug.

Every

100

duty

hours blow

or

brush

out

the

tool

with

special

attention

to

carbon

brush holders

and

insulated

parts

in

order

to

guarantee

the

safety

given

by

the

protective

insulation.

After

checking

the

carbon

brushes

make

sure

th

at

they

move

easily in

their

holder.

They

should be replaced

at

the

latest

when

the

y h

ave

worn

down

to 7

mm

(1/4"). Please,

only

use original

FEIN

carbon

brushes

(Order

Reference

EZ

11-59).

After

fitting

new

brushes,

ru

n

tool

unloaded

for

about

15

minutes

to

allow

brushes

to

bed in.

On

e

pair

of

spare

carbon

brushes will be

found

in

the

cover

of

the handle,

ple

ase,

do

not

forget

to

reorder

them

in

time.

In

order

to

prevent

accidents check cable

at

re

gular intervals.

To

re

place

the

cable take off

the

screws (24, 25),

then

tak

e off

the

hand

le

co

ve

r (20), loosen

the

t

wo

screws (19)

of

the terminal clamp

(1

8)

and

clamp

off

the

cable

from

the

switch (2).

5. Lubrication

We recommend

to

renew

th

e gear grease

af

ter

300

duty

hour

s.

Plea

se

only

u

se

the

Fein special grease

FG

1.

For

ball

bearings which s

hou

ld

be lubricat

ed

afte

r

approx.

900

dut

y hours

we

recommend

our

ball

bearing grease

FK

3.

The

ball

bearings

are

to

be rinsed

in

clean s

olvent

and

packed with

ne

w grease.

The

space

between

inner

and

outer

ring

is

to

be

one

third filled

with

grease

in order that

the

bearings

do

not

overheat.

I Grease tubes I

Contents

Type

of

grease

order

N°

oz

I g

-~~--

-

I

!'&+

fm

gem

JO

Ji

MZ

60-3

/FG

1 I 22

/a

80

I ·FK--s·

for

ball b

ear

in

gs

MZ

60-1/FK

3 1

/a

10 I

":".?.

No

claims can be

entertained

for

damage

du

e

to

negli

ge

nt

mai

nt

e

nanc

e

and

inadequate

lubrication

.

6.

Overhaul

After

900

dut

y hours

the

machine should be completely

dismantled

as described

under

pa

ragraph

7

and

all

parts

should be

thoroughly

cleaned. Rinse ball bea

rin

gs

an

d gears in clean solve

nt

a

nd

pack w

ith

fresh grease as

per

paragraph

5.

Please

be

sure

that

all

electric

parts are

only

cleaned

dry.

7.

Dismantling

The

tool should

only

be taken

apart

by a skilled

wo

rker

.

1.

Unscrew

fillister

head

screw (25)

and

the t

wo

cy

li

ndr

ical screws

(24),

then

take

off

handle

cov

er

(20).

2.

Remove

supply

cable

from

switch, dr

aw

out

switch

and

discon

nect

motor

cable.

After

unscr

ew

ing

the

screws (10)

draw

out

carbon

holder

(5),

un-

sc

re

w screw (4)

and

pull

out

radio interference

capacitor

(3).

3. T

ake

off

cy

lin

drical screws (58

an

d 59), remove

out

er

b

earing

(35)

with

intermedi

at

e bearing (34).

4.

Pull

out

a

rm

ature

(26), unscrew the three screws (

31

)

and

remov

e

armature

dri

ve

(30).

5.

Draw

in

s

ul

ation

ring (15)

out

of

motor

housing (1), unscrew

cy

lin-

drical screws (1

4)

and

remo

ve

pole

housing (12).

Re

-asse

mbl

e

in

re

verse

se

qu

ence.

Please

bear

in

mind

that

existing washers

ar

e

to

be

placed

in

t

he

right

places.

Their

lo

ss

wou

ld

lead

to

dam

age.

8. Repair

and

spare

parts

We recommend

our

Fein Service

Sta

tions

to

ca

rr

y out all

overhaul

and

rep

a

ir

w

or

k quickly a

nd

expe

rtl

y.

Please

quote

Order

Reference

when

ordering

spare

parts

or

send

in

sample

part.

We d

raw

yo

ur

atten

tion

to

the ne

ed

to ca

rry

out

a high

voltage

test

in

accordan

ce

wit

h y

our

local regulations (

or

VDE

regu

lation 0740)

before t

ak

in

g a tool

into

service a

ft

er any

repair

carried

out

by y

our

own

staff.

U

se

U nl

vmsa

l

Gro:'lse

t

ype

Sst

1

l

nsto~

j I

v~i!L/

l

i)-

FG

1

use

sr

~.:te

FG

12

Jofgc

~ring.

/ /

C.

u.

E.

FEI

Fein ASg 636 User manual

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