Fein Blk1.3te Setup guide

Repair instructions

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BLK 1.3TE/CSE, 1.6E/LE, 2.0E

Repair instructions

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Contents

1. Models described

2. Technical data

3. Provisions

4. Tools required

5. Lubricants and auxiliary substances required

6. Disassembly

7. Assembly

8. Connection diagram

Repair instructions

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1. Models described

These instructions describe how to repair the following models:

Model Order no.

BLK 1.3 TE 723241

BLK 1.3 CSE 723242

BLK 1.6E 723238

BLK 1.6LE 723239

BLK 2.0E 723240

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2. Technical data

Technical data

The complete technical data can be found in the operating instructions for the model.

Test data

Up-to-date test data for all models can be found on the FEIN Extranet (Customer Service → Repair Guides).

Lubricants

Lubricants and container sizes available from FEIN can be found on the FEIN Extranet

(Customer Service → Repair Guides).

Lists of spare parts

Lists of spare parts and exploded views are available online at www.fein.com

Repair instructions

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3. Provisions

Provisions

Please note that power tools may only be repaired, maintained and checked by a trained

electrician, as improper repair can result in serious risks to the user.

The provisions set out in DIN VDE 0701-0702 should be observed after repairs.

Only use original FEIN spare parts!

The relevant accident prevention regulations of the employers’ liability insurance associations are

to be observed when commissioning.

The German Equipment and Product SafetyAct applies for correct use.

Outside Germany, the regulations applicable in the relevant country must be observed!

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4. Tools required

Standard tools

Open-ended spanner: WAF 30

Plastic hammer

Screwdriver: Torx 15

Flat nose pliers

Long-nosed pliers

Circlip pliers

Punch

Arbor press

Cable hooks

Sleeves

Special tools

Drawing-off socket cap 6 41 04 150 00 8

Chuck cone 6 41 07 019 00 7

Chuck cone 6 41 07 026 00 0

Press-in fixture 6 41 22 108 00 0

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5. Lubricants and auxiliary substances required

Lubricants

Grease 0 40 108 0400 8 15 g Gearbox, needle bearing, ball bearing

Grease 0 40 119 0500 7 Sliding surfaces of plunger, con rod, punch

Auxiliary substances

Loctite 574 Between gearbox head and intermediate bearing

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4. Disassembly

Before starting to remove the

motor or gearbox, the tool must always be disconnected from

the mains.

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4.1. Disassembly - Motor

1.Remove screws and lift off cover.

2.Unscrew carbon holder.

3.Unscrew traction relief.

4.Unscrew plug connection between motor and electronics.

Tool:

- Screwdriver

Torx 15

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4.2. Disassembly - Separating motor and gearbox

1.Remove screws.

2.Remove gearbox housing with armature from motor housing.

3.Remove sealing ring from intermediate bearing.

4.Remove intermediate gear shaft from intermediate bearing or gearbox housing.

5.Remove air guide ring.

Tool:

- Screwdriver

Torx 15

- Plastic hammer

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4.3. Disassembly - Field coil

1. Loosen and remove screws on field coil.

2. Drive field coil out of motor housing by tapping gently with hammer. Tool:

- Screwdriver

Torx 15

- Plastic hammer

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4.4. Disassembly - Armature and intermediate

bearing

1. Press armature out of intermediate bearing.

2. Remove ball bearing and sealing ring from armature and replace if necessary.

Tools:

- Arbor press

- Ball bearing extractor

19 mm, 26 mm

-Drawing-off socket cap

-Sleeve: inside 55 mm, outside 65 mm

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4.5. Disassembly - Gear-wheel / eccentric shaft

1. Remove circlip, gear-wheel and feather key

2. Remove circlip and drive eccentric shaft and drive out

of gearbox housing by tapping gently with hammer

Tool:

-Circlip pliers

- Plastic hammer

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4.7. Disassembly - Gearbox housing / plunger

(BLK 1.3.TE, CSE)

1. Remove retainer nut with open-ended spanner (WAF 30)

2. Carefully remove plunger from gearbox housing

Tool:

- Open-ended spanner, WAF 30

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4.7. Disassembly –Plunger (BLK 1.3 TE, CSE)

1. Loosen retainer nut and remove cutting head with punch and plunger

2. Remove plunger and punch from cutting head

Tool:

- Open-ended spanner, WAF 30

- Punch

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4.8. Disassembly - Gearbox housing / plunger

(BLK 1.6 LE)

1. Remove retainer nut with open-ended spanner (WAF 30)

2. Carefully remove plunger from gearbox housing

Tool:

- Open-ended spanner, WAF 30

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4.8. Disassembly - Plunger (BLK 1.6 LE)

1. Loosen retainer nut and remove bearing sleeve with die and plunger

2. Remove plunger and punch from bearing sleeve

Tool:

- Screwdriver

- Punch

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4.9. Disassembly - Gearbox housing / plunger

(BLK 1.6E)

1. Loosen retainer nut and remove cutting head with die and punch

2. Take punch out of cutting head and remove from lower section of plunger

Tool:

- Open-ended spanner, WAF 30

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4.9. Disassembly - Cutting head (BLK 1.6E)

1. Remove screw (with O-ring).

2. Remove die from cutting head. Tool:

-Socket head

wrench 6 mm

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4.6. Disassembly - Gearbox housing / plunger (BLK 2.0E)

1. Remove retainer nut with open-ended spanner (WAF 30)

2. Carefully remove plunger from gearbox housing

Tool:

- Open-ended spanner, WAF 30

Fein BLK1.3TE Setup guide

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