Felix Storch 3.1 Single User manual

Assembly manual for:
FELIX 3.1 Single
FELIX 3.1 Dual
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out the prior written consent of FELIXrobotics BV.
Felixrobotics BV
Zeemanlan 15, 3401 MV, IJsselstein, the Netherlands, Copyright © 2015 FELIXrobotics BV
FELIX 3.1
assembly manual

Before you start

Assembly Manual FELIX 3.1 V1
INDEX:
Description: Steps: Page:
Required tools 5
Frame 1 - 8 6
Z-axis 9 - 28 8
X-axis 29 - 41 11
Extruder 42 - 59 15
Y-axis and printbed 60 - 80 23
Handle 81 - 83 27
Electronics Box 84 - 92 28
Wiring 93 - 102 30
Display 103 - 113 34
BOM (Bill of Materials) 37

Assembly Manual FELIX 3.1 V1
Required tools:
Rubber hammer

Assembly Manual FELIX 3.1 V1 6
MODULE 1: FRAME 10-30 MINUTES
Tools:
Step 1 / 8
12x Bolt M8 x 20
2x Frameconnector
pro le 4
2pro le 1
Pro le:
1
423
Bolt M8 x 20
Frameconnector
!holes
!
Holes
Pro le 4
Pro le 1
3
!
160 mm
Pro le 4
!
hole

Assembly Manual FELIX 3.1 V1 7
42x Bolt M8 x 20
2x Frameconnector
2x pro le 2
5
160 mm
!Holes
Pro le 2
Pro le 2
62x Bolt M8 x 20
2x Frameconnector
1x pro le 3
Pro le 3
7
!Make sure everything is perpendicular and
aligned.
84x End cap square
1x End cap rectangle
The frame is now fi nished.
Pro le 4
Pro le 1

Assembly Manual FELIX 3.1 V1 8
MODULE 2: Z-AXIS 45-90 MINUTES Step 9 / 28
Tools:
94x CSK bolt M3x8
1x Motor
1x Z-axis motor bracket
Label end of the wire
with the letter: Z
Example mounting T-slots:
Cable orientation
!
10 2x M4 T-slot 11 2x Bolt M4x20
2x Small washer M4
!
7

Assembly Manual FELIX 3.1 V1 9
12
Make sure the plastic part
properly touches the frame! !
Don’t let the cart run off the rail!!
13 3x M4 T-slot
1x Hiwin lineair ball bearing set
HGW15CC1R300Z0
3x Bolt M4x20
14
!
15 1x Z-axis lift part
1x Hexagon nut
10mm 10mm between rail
and plastic!
12mm from side rail
to side frame!
!

Assembly Manual FELIX 3.1 V1 10
16 2x Bolt M4x40
2x Locknut M4 17
Put the bolts in place in
the plastic part by pulling
the bolts.
19 2x Bolt M4x25
4x Bearing
2x Small washer M4
!
18
Remove the bolts M4x40
!
20
7
21 4x Bolt M5x16
4x Small washer M5

Assembly Manual FELIX 3.1 V1 11
23 4x CSK bolt M3x8
1x Motor
!
1x pulley
1x Set screw M3x6
Label end of the wire with the letter: Y
Wire orientation!
24
Distance pulley to motor face = 1-2mm
!
25 1x Spindle
26 1x Set screw M3x6
!
Hole for set screw
27 1x Z-axis limitswitch vane
1x Bolt M4x25
1x Square nut M4
1x Selfl ocking nut M4
28 1x Bolt M4x20
1x Small washer M4
1x M4 t-slot
The Z-axis is
fi nished.
Put some grease
on the spindle,
for example ball
bearing grease.

Assembly Manual FELIX 3.1 V1 12
MODULE 3: X-AXIS 30-60 MINUTES Step 29 / 41
30 1x X stage belt mount
1x Bolt M4x40
5x Small washer M4
2x Large washer M4
1x Bearing
31 Belt
29 1x X stage motor bracket
1x Bolt M4x16
1x Small washer M4
1x T-slot M4
Tools:
Use
Tweezers
32 1x T-slot M4
Make sure hole
of t-slot nut is in
corner of frame.
!

Assembly Manual FELIX 3.1 V1 13
33 1x Bolt M4x16
1x Small washer M4
1x T-slot M4
Make sure the plastic is well
connected to the frame!
34 2x Bolt M3x12
1x Hiwin linear ball bearing set
HGN12H1R0300Z1HM
2x T-slot M3 (black)
35
!
14 mm
!
Label the end of the cable: X
1x pulley
1x Set screw M3x6
36 37
!
4x CSK bolt M3x8
0,5mm
!
14mm from the side of the
rail to side of the frame!
!
Rail tight against plastic!
Detail of 35
Third hole
from the left
Third hole
from the right
Use tweezers
38 1x Extru base
4x CSK M3x6

Assembly Manual FELIX 3.1 V1 14
Give the belt some pre-tension by hand before
inserting the y-stage bracket.
!
39
Now attach the belt as shown!
!
40
+/- 1cm
41
1x Y stage tensioning bracket
1x Thin nut M4
1x Bolt M4x25
+/- 1cm
Tension the belt further by turning the bolt
with the allen key. See this video for further
instructions:
http://youtu.be/dpS6nWn5rE8
!
The X-axis
is fi nished.

Assembly Manual FELIX 3.1 V1 15
MODULE 4: EXTRUDER 30-90 MINUTES Step 42 / 59
Tools:
For Single extruder continue at the next page.
For Dual extruder start at page 18
! !

Assembly Manual FELIX 3.1 V1 16
45 1x Extru L shape bracket
1x Square nut M4 46 1x Extru L shape bracket
3x Bolt M3x30 47 1x Extru airduct
1x extruder hot-end clamp
3x Thin nut M4
3x Bolt M4x20
1x Fan
!Make sure the sticker of the fan is on the bottom, the fan
blows in the direction of the sticker.
Label end of the wire: 1
42 1x Bolt M4x12
2x Large washer M4
1x Spring
1x Thin nut M4
1x Extruder wheel
1x Set-screw M3x4
Label end of the wire: Ext 0
1,5mm
!
43 44
1x Extru arm pt1
1x Extru arm pt2
3x Bolt M3x16
!

Assembly Manual FELIX 3.1 V1 17
51
Align the print head on the carrier
!
52
Tighten the bolt
!
54 1x Bolt M4x12
48
!Label end of the hot-endcable: 0
49 1x Thin square nut M4
1x Bolt M4x40
!
Make sure the sticker from the fan is at the back.
The fan blows on the side of the sticker
Mount the bolt loosely, fasten tight at step 52
Label end of the wire: 2
50
Align the print head on the carrier
!
Goto step 55
at page 22

Assembly Manual FELIX 3.1 V1 18
42 1x Bolt M4x12
2x Large washer M4
1x Spring
1x Thin nut M4
1x Extruder wheel
1x Set-screw M3x4
1,5mm
!
43 44
1x Extru arm pt1
1x Extru arm pt2
3x Bolt M3x16
46 3x Bolt M3x16
1x L-shaped bracket 46a
45 3x Bolt M3x16
1x L-shaped bracket 45a
!Label end of the wire: 0 !Label end of the wire: 1
repeat these steps
!
Label end of the wire: 1

Assembly Manual FELIX 3.1 V1 19
47 1x Square nut M4
47a1x L-shaped bracket 47b1x Sqaure nut 47c
48 2x Selfl ocking nut M4
2x Bolt M4x40 48a49
!
Make sure the sticker from the fan is on the bottom.
The fan blows on the side of the sticker
Label end of the wires: 1
49 1x Dual_Extruder_Clamp
1x Dual_Extruder_Mover
1x Hexagon M3 x 35
1x Selfl ocking Nut M3
Mount the bolt loosly, lock tightly at step 52a
!

Assembly Manual FELIX 3.1 V1 20
49A6x Thin nut M4
6x Bolt M4x20 50 51
!
Label end of the left hot-endcable: 0
Label end of the right hot-endcable: 1
2x Thin nut M4
51B2x Bolt M4x40
!
Make sure the sticker from the fan is at the back.
The fan blows on the side of the sticker
Label end of the fan-wire: 2
51C 51A

Assembly Manual FELIX 3.1 V1 21
52A
Tighten the bolts
!
53 2x Bolt M4x12
54
52
Align the printhead on the carrier
!