Festo KMP3 Series User manual

Translation of the original instructions
© 2020 all rights reserved to Festo SE & Co. KG
1 Applicable documents
All available documents for the product èwww.festo.com/sp.
2 Safety
2.1 Safety Instructions
– Do not connect or disconnect plug connector when powered.
– Only mount the product on components that are in a condition to be safely
operated.
– Assembly and installation should only be carried out by qualified personnel.
These personnel have electrical training or a relevant qualification.
2.2 Intended use
Connection of a CPV valve terminal to a higher-order controller.
3 Configuration
3.1 Product design
1Sub-D socket
2Wire end (10x)
3Cable
4Screw (2x)
Fig. 1 KMP3/KMP4-9P...
1Sub-D socket
2Wire end (18x)
3Cable
4Screw (2x)
Fig. 2 KMP3-25P...
1Sub-D socket
2Wire end (25x)
3Cable
4Screw (2x)
Fig. 3 KMP4-25P...
3.2 Contact assignment
Electrical connection1
Field device side
Electrical connection2
Controller side
1Socket
Pin
KMP3/KMP4-
9P...
KMP3-25P... KMP4-25P...
2Wire ends
Wire colour1)
1 1 1 WH
2 2 2 GN
3 3 3 YE
4 4 4 GY
5 5 5 PK
6 6 6 BU
7 7 7 RD
8 8 8 VT
– 9 9 GYPK
– 10 10 RDBU
– 11 11 GNWH
– 12 12 BNGN
– 13 13 YEWH
– 14 14 BNYE
– 15 15 GYWH
– 16 16 BNGY
– n.c. 17 WHPK
– n.c. 18 BNPK
– n.c. 19 BUWH
– n.c. 20 BNBU
– n.c. 21 RDWH
– n.c. 22 BNRD
– n.c. 23 BKWH
– 24 24 BN
9 25 25 BK
1) Colour code in accordance with IEC 60757:1983-01
Tab. 1 Contact assignment
4 Assembly
4.1 Mounting of Electrical Connection 1
1. Align socket1 to match plug.
2. Connect socket1 to the plug.
3. Tighten screws 4. Tightening torque: 0.6Nm±20%
4.2 Mounting of Electrical Connection2
1. Shorten and pre-assemble cable sheath and wire ends as needed.
2. Connect the wires in accordance with the contact assignment.
4.3 Strain Relief
Strain Relief for Movable Wiring
• Fix the cable sheath in the area of the wire ends2.
ÄNo force may be transferred to the cables.
4.4 Change of cable outlet direction (optional)
Fig. 4
1. Remove two screws[A] from the contact holder[B].
2. Carefully pull contact holder[B] from the cable socket.
8116204
KMP3/KMP4
Connecting cable
8116204
2020-06a
[8116206]
Assembly instructions
Festo SE & Co. KG
Ruiter Straße 82
73734 Esslingen
Germany
[phone]
www.festo.com

Fig. 5
3. Turn contact holder[B] 180°. Avoid cable twist during turning.
Fig. 6
4. Fasten the contact holder[B] loosely in the previously unused holes[C] with
the two screws[A].
4.5 Wiring
Character
istics
Cable characteristic Wiring
KMP3 Standard Flexible (freely movable, unguided wiring)
The line can be dynamically bent, but not for robots
or energy chains.
KMP4 Suitable for energy chains In energy chain or flexible
Tab. 2 Wiring
4.6 Mounting in energy chain
1. Lay the chain out lengthwise.
2. Place the cables on the chain, making sure they are not twisted.
3. Separate cables from each other using separators/drilled holes.
4. Do not connect cables together.
Fig. 7
5. Maintain spaceX. X>10%of the cable diameterD.
If the chain is suspended vertically: increase spaceX.
Fig. 8
6. Align chain in the operating position:
– Make sure that the radius is greater than the bending radiusR of the
cables.
– Cables can move freely in the bending radius KR of the energy chain.
ÄCables are not forced through the chain.
7. Mount the energy chain ècorresponding instructions.
8. Fasten cables:
–with short energy chains (length <1m) at both ends of the chain
–with long sliding energy chains (length >1m) only at the driver end
Fig. 9
9. Do not move cables all the way to the fastening point.
ÄMounting spaceA between the fastening point and bending movement is
maintained.
NOTICE!
Damage to cables if the chain breaks.
• Replace cables after a chain break.
NOTICE!
Malfunction and material damage due to vertically suspended cables.
The cables stretch.
• Regularly check the length of the cables.
• Readjust the cables if required.
5 Technical data
KMP... 39P... 325P... 49P... 425P...
Cable characteristic Standard Suitable for energy
chains
Cable composition [mm²] 10x0.34 18x0.34 10x0.25 25x0.25
Cable diameter D [mm] 7.15 8.5 PVC: 7.4
PUR: 7.0
PVC: 10.4
PUR: 9.8
Mounting space A [mm] – PVC:
³148
PUR:
³140
PVC:
³208
PUR:
³196
Current rating at 40°C [A] 3
Surge resistance [kV] 1
Operating voltage range
DC UB[V] 0…30
Bending radius
Fixed cable installation R [mm] ³30 ³45 PVC: ³24
PUR: ³23
PVC: ³33
PUR: ³31
Flexible cable installation R [mm] ³75 ³90 PVC: ³39
PUR: ³37
PVC: ³55
PUR: ³51
Ambient temperature
Fixed cable installation [°C] –25…+70 –40…+70
Flexible cable installation [°C] –5…+70 PVC: –5…+70
PUR: –40…+70
Material
Cable sheath PVC PVC: PVC
PUR: TPE-U(PUR)
Electrical connection1
Function Field device side
Connection type Socket
Connection technology Sub-D
Type of mounting 2x M3 screw
Electrical connection2
Function Controller side
Connection type Cable
Connection technology Open end
Wire ends Cut off bluntly
Tab. 3 Technical data