Festo CMMP-AS-***-M3 Series Operating and installation instructions

Description
Exchange and project
conversion
Motor controller
CMMP-AS-...-M3
as a replacement
device for
motor controller
CMMP-AS
8004593
1206NH
Motor controller
CMMP-AS-...-M3

CMMP-AS-...-M3
2 Festo – GDCP-CMMP-M3-RP-EN – 1206NH
Translation of the original instructions
GDCP-CMMP-M3-RP-EN
CANopen
®
,PROFINET
®
,PROFIBUS
®
, EtherNet/IP
®
, DeviceNet
®,
EtherCAT
®
,PHOENIX
®
are regis-
tered trademarks of the respective trademark owners in certain countries.
Identification of hazards and instructions on how to prevent them:
Warning
Hazards that can cause death or serious injuries.
Caution
Hazards that can cause minor injuries or serious material damage.
Other symbols:
Note
Material damage or loss of function.
Recommendations, tips, references to other documentation.
Essential or useful accessories.
Information on environmentally sound usage.
Text designations:
• Activities that may be carried out in any order.
1. Activities that should be carried out in the order stated.
– General lists.

CMMP-AS-...-M3
Festo – GDCP-CMMP-M3-RP-EN – 1206NH 3
Table of contents – CMMP-AS-...-M3
1Introduction 6.............................................................
1.1 Important instructions 6.....................................................
1.2 Overview 7................................................................
1.3 Prerequisites 7.............................................................
1.4 Procedure 8...............................................................
1.5 Device view by comparison 9..................................................
2 Mechanical conversion 13....................................................
2.1 Dismantling 13..............................................................
2.1.1 Disconnecting cables 13..............................................
2.1.2 Removing the interface 13............................................
2.1.3 Dismantling the CMMP-AS 13..........................................
2.2 Mounting 14................................................................
2.2.1 Allocation of slot Ext1 and Ext2 14......................................
2.2.2 Allocation of slot Ext3 14.............................................
2.2.3 Mounting the CMMP-AS-...-M3 14......................................
2.3 DIP switch setting [S1] 15.....................................................
3 Electrical conversion 16......................................................
3.1 Exchanging the counterplug [X6] 17.............................................
3.2 Exchanging the counterplug [X9] (9-pin) 18.......................................
3.3 Safety module CAMC-G-S1 19..................................................
4 Converting a project 20.......................................................
4.1 Overview 20................................................................
4.2 Preparing a project 21........................................................
4.3 Using the Project Converter 23.................................................
4.4 Using a converted project 28...................................................
4.5 Change motor controller 30....................................................
4.6 Adapt configuration 32.......................................................
4.6.1 Selecting the FCT interface 32..........................................
4.6.2 Interfaces for Ext1 and Ext2 34.........................................
4.6.3 Selecting the extension module for Ext3 34...............................
4.6.4 Concluding the configuration process 37.................................

CMMP-AS-...-M3
4 Festo – GDCP-CMMP-M3-RP-EN – 1206NH
Instructions on this description
This document is intended to help you work safely with motor controllers of the CMMP-AS and
CMMP-AS-...-M3 series. It includes safety instructions that must be observed.
Refer to the documentation for the CMMP-AS product family for further information Tab. 1.
• Unconditionally observe the general safety regulations for the CMMP-AS-...-M3.
The general safety regulations for the CMMP-AS-...-M3 can be found in the hardware
description, GDCP-CMMP-AS-M3-HW-..., Tab. 1.
Target group
This description is intended exclusively for technicians trained in control and automation technology,
who have experience in installation, commissioning, programming and diagnosing of positioning
systems.
Service
Please consult your regional Festo contact if you have any technical problems.
Product identification, versions
This description refers to the following versions:
– Motor controller CMMP-AS-...-M3 from Rev. 01
– Firmware from Version 4.0.1501.1.0
– FCT plug-in CMMP-AS from Version 2.0.x
– Motor controller CMMP-AS
Note
With newer firmware versions, check whether there is a newer version of this descrip-
tion available: www.festo.com

CMMP-AS-...-M3
Festo – GDCP-CMMP-M3-RP-EN – 1206NH 5
Documentation
You will find additional information on the motor controller in the following documentation:
User documentation on the motor controller CMMP-AS-...-M3
Name, type Contents
Hardware description,
GDCP-CMMP-M3-HW-...
Mounting and installation for all variants/power classes
(1-phase, 3-phase), pin assignments, error messages, mainten-
ance.
Function descriptions,
GDCP-CMMP-M3-FW-...
Instructions on commissioning with FCT + functional description
(firmware). Overview of FHPP, fieldbus, safety engineering.
Description FHPP,
GDCP-CMMP-M3-C-HP-...
Control and parametrisation of the motor controller through the
Festo profile FHPP with the following fieldbusses: CANopen,
PROFIBUS, DeviceNet, EtherCAT.
Description CiA 402 (DS 402),
GDCP-CMMP-M3-C-CO-...
Control and parametrisation of the motor controller through the
device profile CiA 402 (DS402) with the following fieldbusses:
CANopen and EtherCAT.
Description CAM-Editor,
P.BE-CMMP-CAM-SW-...
Cam disc function (CAM) of the motor controller.
Description safety module,
GDCP-CAMC-G-S1-...
Functional safety engineering for the motor controller with the
safety function STO.
Help for the FCT plug-in CMMP-AS User interface and functions of the CMMP-AS plug-in for the
Festo Configuration Tool.
www.festo.com
Tab. 1 Documentation on the motor controller CMMP-AS-...-M3

1 Introduction
6 Festo – GDCP-CMMP-M3-RP-EN – 1206NH
1 Introduction
1.1 Important instructions
Warning
Danger of electric shock.
– When modules or cover plates are not mounted on the slots Ext1 … Ext3.
– When cables are not mounted to the plugs [X6] and [X9].
– When connecting cables are disconnected when powered.
Touching live parts causes severe injuries and can lead to death.
The product may only be operated in a built-in status and when all protective measures
have been initiated.
Before touching live parts during maintenance, repair and cleaning work and when there
have been long service interruptions:
1. Switch off power to the electrical equipment via the mains switch and secure it
against being switched on again.
2. After switch-off, wait at least 5 minutes discharge time and check that power is
turned off before accessing the controller.
Observe the safety instructions (hardware description, GDCP-CMMP-AS-M3-HW) dur-
ing mounting and installation work.
Note
Damage to the interface or motor controller due to incorrect handling.
• Switch off the supply voltage before mounting and installation work. Switch on sup-
ply voltage only when mounting and installation work are completely finished.
• Never unplug modules from the motor controller or plug them in when powered!
• Observe the handling specifications for electrostatically sensitive devices. Do not
touch the printed circuit board and the pins of the manifold rail in the motor control-
ler. Grip the interface only on the front panel or on the edge of the board.
• Proceed carefully when mounting. When dismantling the CMMP-AS and mounting
the CMMP-AS-...-M3, make sure that no metal shavings, metal dust or mounting
parts (screws, nuts, pieces of wire, etc.) fall into the motor controller.

1 Introduction
Festo – GDCP-CMMP-M3-RP-EN – 1206NH 7
1.2 Overview
The Festo Configuration Tool (FCT) is the software platform for configuring and commissioning different
components from Festo. A plug-in with all of the necessary descriptions and dialogues is available for
the special requirements of these components. The system components are configured with the help of
these plug-ins. The entire configuration for all of the individual components is summarised and stored
in an FCT project.
The plug-ins for various components are available in several versions. In order to use the updated ver-
sion of the plug-ins the original FCT project needs to be converted.
Use of a CMMP-AS-...-M3 motor controller as a substitute for a CMMP-AS unit in your system requires
the installation and use of CMMP-AS plug-in version 2.0.x.
1.3 Prerequisites
A motor controller CMMP-AS-...-M3 entire system is shown in Fig. 1.1 page 8.
To replace the motor controller with an older model, you will need the following:
– Motor controller CMMP-AS-...-M3 as a replacement device for CMMP-AS
– Card module for CMMP-AS-...-M3 in slot Ext3:
– Micro switch module CAMC-DS-M1 without STO function or
– Safety module CAMC-G-S1 with STO function,
– 24 VDC power supply for logic supply to the motor controller,
– PC with USB or Ethernet interface and corresponding connecting cable,
– Installed software plug-in CMMP-AS from version 2.0.x.
Depending on the initial situation you will also need Tab. 1.1:
Initial situation you will also need Procedure overview
The previously used
CMMP-AS is opera-
tional and can be ac-
cessed.
–theexistingCMMP-AS,
– an RS232 interface on the PC for the
CMMP-AS and a corresponding con-
necting cable.
1. Upload from the CMMP-AS to
the project with plug-in 2.0.x.
2. Convert controller in the FCT.
3. Mount and install new
CMMP-AS-...-M3.
4. Download the project to the
CMMP-AS-...-M3
The previously used
CMMP-AS is non-op-
erational.
– FCT project with the configured
component of the existing
CMMP-AS,
– Installed CMMP-AS plug-in (version
1.0.x … 1.4.x) which has been used
in the FCT project to date to config-
ure the CMMP-AS,
– Installed software “Festo FCT Pro-
ject Converter”.
1. Archive project in the FCT.
2. Convert project archive with
the FCT Project Converter.
3. De-archive project.
4. Mount and install new
CMMP-AS-...-M3.
5. Download the project to the
CMMP-AS-...-M3
Tab. 1.1 Initial situation with additionally required components

1 Introduction
8 Festo – GDCP-CMMP-M3-RP-EN – 1206NH
1.4 Procedure
1. Replacement of a CMMP-AS with the new CMMP-AS-...-M3 chapter 2.
2. Replacement of counterplugs (CMMP-AS-…-3A-M3 only) chapter 3.
3. Converting an FCT project chapter 4.
1
2
3
4
5
6
7
1Power switch
2Fuses
3Power pack for logic voltage
4Optional: external braking resistor
5Motor controller for replacement
6PC
7Motor (e.g. EMMS-AS with encoder)
Fig. 1.1 Complete structure of the motor controller with motor and PC

1 Introduction
Festo – GDCP-CMMP-M3-RP-EN – 1206NH 9
1.5 Device view by comparison
1
2
3
4
5
6
7
8
9
aJ
aA
aB
aC
1Slotforswitchorsafetymodule[Ext3]
1)
2Fieldbus settings [S1]
1)
3Slots for interfaces [Ext1/Ext2]
4Activation of firmware download [S3]
1)
5SD-/MMC card slot [M1]
1)
6Activation of CANopen terminating
resistor [S2]
1)
7CANopen interface [X4]
8Ethernet interface [X18]
1)
9USB interface [X19]
1)
aJ 7-segment display
aA Reset pushbutton
aB LEDs
aC PE connection
1) does not exist on CMMP-AS
Fig. 1.2 Motor controller CMMP-AS-...-M3: front view

1 Introduction
10 Festo – GDCP-CMMP-M3-RP-EN – 1206NH
4
5
3
2
1
1PE connection
2Power supply [X9] with plug coding
3Incremental encoder output [X11]
4Incremental encoder input [X10]
5I/O communication [X1]
Fig. 1.3 Motor controller CMMP-AS-...-3A-M3: top view