Festo CMMP-AS-C5-3A-M0 Guide

Description
Mounting and
installation
For motor controller
CMMP-AS-...-M0
8049674
1511c
CMMP-AS-...-M0
Motor controller

CMMP-AS-...-M0
2 Festo – GDCP-CMMP-M0-HW-EN – 1511c –
Translation of the original instructions
GDCP-CMMP-M0-HW-EN
CANopen®, Modbus®, Heidenhain®, EnDat®, PHOENIX®, Windows®are registered trademarks of the
respective trademark owners in certain countries.
Identification of hazards and instructions on how to prevent them:
Danger
Immediate dangers which can lead to death or serious injuries
Warning
Hazards that can cause death or serious injuries
Caution
Hazards that can cause minor injuries or serious material damage
Other symbols:
Note
Material damage or loss of function
Recommendations, tips, references to other documentation
Essential or useful accessories
Information on environmentally sound usage
Text designations:
 Activities that may be carried out in any order
1. Activities that should be carried out in the order stated
– General lists
èResult of an action/References to more detailed information

CMMP-AS-...-M0
Festo – GDCP-CMMP-M0-HW-EN – 1511c – English 3
Table of Contents – CMMP-AS-...-M0
Instructions on this documentation 6.................................................
Target group 6...................................................................
Product identification, versions 6....................................................
Service 6.......................................................................
Specified standards/directives 6....................................................
Documentation 8................................................................
1 Safety and requirements for product use 9......................................
1.1 Safety 9..................................................................
1.1.1 Safety instructions for commissioning, repair and de-commissioning 9........
1.1.2 Protection against electric shock through protective extra-low voltage (PELV) 10.
1.1.3 Intended use 10.....................................................
1.2 Requirements for product use 11...............................................
1.2.1 Transport and storage conditions 11....................................
1.2.2 Technical requirements 11............................................
1.2.3 Qualification of the specialists (requirements for the personnel) 11............
1.2.4 Range of application and certifications 11................................
2 Product overview 13.........................................................
2.1 The entire system for the CMMP-AS-...-M0 13.....................................
2.2 Scope of delivery 14..........................................................
2.3 Device view 15..............................................................
3 Mechanical installation 19....................................................
3.1 Important notes 19..........................................................
3.2 Mounting 20................................................................
3.2.1 Motor controller 20..................................................
4 Electrical installation 23......................................................
4.1 Safety instructions 23........................................................
4.2 Allocation of the plug connectors 25.............................................
4.3 Connection: I/O communication [X1] 29..........................................
4.3.1 Plug [X1]: 29.......................................................
4.3.2 Pin assignment [X1] 29...............................................
4.3.3 Use analogue inputs as digital inputs 30.................................
4.4 Connection: Resolver [X2A] 32..................................................
4.4.1 Plug [X2A] 32.......................................................
4.4.2 Pin assignment [X2A] 32..............................................
4.5 Connection: Encoder [X2B] 33..................................................
4.5.1 Plug [X2B] 33.......................................................

CMMP-AS-...-M0
4 Festo – GDCP-CMMP-M0-HW-EN – 1511c – English
4.5.2 Pin assignment [X2B] 33..............................................
4.6 Connection: CAN bus [X4] 36...................................................
4.6.1 Plug [X4] 36........................................................
4.6.2 Pin assignment [X4] 36...............................................
4.7 Connection: Motor [X6] 37.....................................................
4.7.1 Plug [X6] 37........................................................
4.7.2 Pin assignment [X6] 37...............................................
4.8 Connection: Voltage supply [X9] 39..............................................
4.8.1 Plug 39............................................................
4.8.2 Pin assignment [X9] – single-phase 39...................................
4.8.3 Pin assignment [X9] – triple-phase 40....................................
4.8.4 Mains fuse 41......................................................
4.8.5 AC supply 41.......................................................
4.8.6 Braking resistor 43..................................................
4.9 Connection: Incremental encoder input [X10] 44...................................
4.9.1 Plug [X10] 44.......................................................
4.9.2 Pin assignment [X10] 44..............................................
4.9.3 Type and design of the cable [X10] 45...................................
4.9.4 Connection instructions [X10] 45.......................................
4.10 Connection: Incremental encoder output [X11] 45..................................
4.10.1 Plug [X11] 45.......................................................
4.10.2 Pin assignment [X11] 45..............................................
4.11 FCT interfaces 46............................................................
4.11.1 Overview of interfaces 46.............................................
4.11.2 USB [X19] 46.......................................................
4.11.3 Ethernet TCP/IP [X18] 47..............................................
4.12 Connection: I/O interface for STO [X40] 49........................................
4.12.1 Plug [X40] 49.......................................................
4.12.2 Pin assignment [X40] 49..............................................
4.12.3 Circuitry with use of the STO safety function [X40] 49.......................
4.12.4 Circuitry without use of the STO safety function [X40] 49....................
4.13 Instructions on safe and EMC-compliant installation 51..............................
4.13.1 Explanations and terms 51............................................
4.13.2 General remarks on EMC 51...........................................
4.13.3 EMC areas: First and second environment 52..............................
4.13.4 EMC-compliant wiring 53.............................................
4.13.5 Operation with long motor cables 55....................................
4.13.6 ESD protection 55...................................................
5 Commissioning 56...........................................................
5.1 General connection instructions 56..............................................
5.2 Tools / material 56...........................................................
5.3 Connecting the motor 56......................................................

CMMP-AS-...-M0
Festo – GDCP-CMMP-M0-HW-EN – 1511c – English 5
5.4 Connect motor controller CMMP-AS-...-M0 to the power supply 57.....................
5.5 Connecting a PC 57..........................................................
5.6 Check operating status 58.....................................................
6 Service functions and diagnostic messages 59....................................
6.1 Protective and service functions 59..............................................
6.1.1 Overview 59........................................................
6.1.2 Phases and mains failure detection 59...................................
6.1.3 Overload current and short-circuit monitoring 59..........................
6.1.4 Overvoltage monitoring for the intermediate circuit 59......................
6.1.5 Temperature monitoring for the heat sink 59..............................
6.1.6 Monitoring of the motor 60............................................
6.1.7 I2t monitoring 60....................................................
6.1.8 Power monitoring for the brake chopper 60...............................
6.1.9 Commissioning status 61.............................................
6.1.10 Rapid discharge of the intermediate circuit 61.............................
6.1.11 Detection of faults in conjunction with the functional safety engineering 61.....
6.2 Operating mode and diagnostic messages 61.....................................
6.2.1 Operation and display components 61...................................
6.2.2 7-segment display 62................................................
6.2.3 Acknowledgement of error messages 63.................................
6.2.4 Diagnostic messages 63..............................................
7 Maintenance, care, repair and replacement 64....................................
7.1 Maintenance and care 64......................................................
7.2 Repair 64..................................................................
7.3 Replacement and disposal 64..................................................
7.3.1 Dismounting and installation 64........................................
7.3.2 Disposal 64........................................................
A Technical appendix 65........................................................
A.1 Technical data CMMP-AS-...-M0 65..............................................
A.1.1 Interfaces 73.......................................................
A.2 Supported encoders 79.......................................................
B Diagnostic messages 81......................................................
B.1 Explanations of the diagnostic messages 81......................................
B.2 Diagnostic messages with instructions for fault clearance 82.........................
Index 121........................................................................

CMMP-AS-...-M0
6 Festo – GDCP-CMMP-M0-HW-EN – 1511c – English
Instructions on this documentation
This documentation is intended to help you safely work with the motor controller CMMP-AS-...-M0 and
describes the mounting and installation processes.
Target group
This documentation is intended exclusively for technicians trained in control and automation techno
logy, who have experience in installation, commissioning, programming and diagnostics of positioning
systems.
Product identification, versions
This description refers to the following versions:
– CMMP-AS-...-M0 from Rev 01
– FCT plug-in CMMP-AS from Version 2.3.x.
Note
Before using a newer firmware version, check whether a newer version of the FCT plug-
in or user documentation is available for it
Support Portal: èwww.festo.com/sp
Rating plate (example) Meaning
In: 1* (100...230)V AC±10%
(50...60)Hz 3A
Out: 3*(0...270)V AC
(0...1000)Hz 2,5A
Max surround air temp 40°C
D-73734 Esslingen IP10/20
CMMP-AS-C2-3A-M0
1622901 XX Rev XX
IND. CONT. EQ.
1UD1
Type designation CMMP-AS-C2-3A-M0
Part number 1622901
Serial number XX
Revision status Rev XX
Input data 100 … 230 V AC ±10%
50 … 60 Hz 3 A
Output data
Degree of protection
0 … 270 V AC
0 … 1000 Hz 2.5 A
IP10/20
Max. ambient temperature 40 °C
Tab. 1 Rating plate example CMMP-AS-C2-3A-M0
Service
Please consult your regional Festo contact if you have any technical problems.
Specified standards/directives
Issue status
2006/42/EC EN 60204-1:2006-06/A1:2009-02
2006/95/EC EN 50178:1997-10
2004/108/EC IEC 61131-2:2007-09
EN 61800-3:2004-12 + A1:2012-3
Tab. 2 Standards/directives specified in the document

CMMP-AS-...-M0
Festo – GDCP-CMMP-M0-HW-EN – 1511c – English 7
Production time period
On the type plate, the first 2 characters of the serial number indicate the production period in encryp
ted form (èTab. 1) The letter specifies the manufacturing year and the character behind it (number or
letter) indicates the month of production.
Manufacturing year
X = 2009 A = 2010 B = 2011 C = 2012 D = 2013 E = 2014
F = 2015 H = 2016 J = 2017 K = 2018 L = 2019 M = 2020
Tab. 3 Manufacturing year (20-year cycle)
Manufacturing month
1 January 2 February
3 March 4 April
5 May 6 June
7 July 8 August
9 September O October
N November D December
Tab. 4 Manufacturing month
Type codes
–––––
CMMP
Type
AS C5 11 A P3
CMMP Motor controller, premium
Motor technology
AS AC synchronous
Nominal current
C2 2.5 A
Input voltage
3A 100 ... 230 V AC
Number of phases
– 1-phase
M0
C5 5 A
C10 10 A
11 A 3x 230 ... 480 V AC
P3 3-phase
M0 Without slot
Number of slots
Fig. 1 Type codes

CMMP-AS-...-M0
8 Festo – GDCP-CMMP-M0-HW-EN – 1511c – English
Documentation
You will find additional information on the motor controller in the following documentation:
User documentation on the motor controller CMMP-AS-...-M0
Name, type Table of contents
Hardware description,
GDCP-CMMP-M0-HW-...
Mounting and installation of the motor controller CMMP-
AS-...-M0 for all variants/output classes (1-phase, 3-phase), pin
assignments, error messages, maintenance.
Function descriptions,
GDCP-CMMP-M0-FW-...
Functional description (firmware) CMMP-AS-...-M0, Instructions
on commissioning.
Description FHPP,
GDCP-CMMP-M3/-M0-C-HP-...
Control and parameterisation of the motor controller via the
FHPP Festo profile.
– Motor controller CMMP-AS-...-M3 with the following field
busses: CANopen, Modbus TCP, PROFINET, PROFIBUS, Ether
Net/IP, DeviceNet, EtherCAT.
– Motor controller CMMP-AS-...-M0 with fieldbus CANopen,
Modbus TCP.
Description CiA 402 (DS 402),
GDCP-CMMP-M3/-M0-C-CO-...
Control and parameterisation of the motor controller via the
device profile CiA 402 (DS 402)
– Motor controller CMMP-AS-...-M3 with the following field
busses: CANopen and EtherCAT.
– Motor controller CMMP-AS-...-M0 with fieldbus CANopen.
Description CAM-Editor,
P.BE-CMMP-CAM-SW-...
Cam disc function (CAM) of the motor controller CMMP-
AS-...-M3/-M0.
Description of the safety function
STO, GDCP-CMMP-AS-M0-S1-...
Functional safety engineering for the motor controller CMMP-
AS-...-M0 with the integrated safety function STO.
Help for the FCT plug-in CMMP-AS User interface and functions of the CMMP-AS plug-in for the
Festo Configuration Tool èwww.festo.com/sp.
Tab. 5 Documentation on the motor controller CMMP-AS-...-M0

1 Safety and requirements for product use
Festo – GDCP-CMMP-M0-HW-EN – 1511c – English 9
1 Safety and requirements for product use
1.1 Safety
1.1.1 Safety instructions for commissioning, repair and de-commissioning
Warning
Danger of electric shock.
– When cables are not mounted to the plugs [X6] and [X9].
– When connecting cables are disconnected when powered.
Touching live parts can result in severe injuries and even death.
The product may only be operated in a built-in status and when all protective measures
have been initiated.
Before touching live parts during maintenance, repair and cleaning work and when there
have been long service interruptions:
1. Switch off power to the electrical equipment via the mains switch and secure it
against being switched on again.
2. After switch-off, wait at least 5 minutes discharge time and check that power is
turned off before accessing the controller.
The safety functions do not protect against electric shock but only against dangerous
movements!
Note
Danger from unexpected movement of the motor or axis.
– Make sure that the movement does not endanger anyone.
– Perform a risk assessment in accordance with the EC machinery directive.
– Based on this risk assessment, design the safety system for the entire machine,
taking into account all integrated components. This also includes the electric drives.
– Bypassing safety equipment is impermissible.

1 Safety and requirements for product use
10 Festo – GDCP-CMMP-M0-HW-EN – 1511c – English
1.1.2 Protection against electric shock through protective extra-low voltage (PELV)
Warning
 Use for the electrical power supply only PELV circuits in accordance with EN 60204-1
(Protective Extra-Low Voltage, PELV).
Also take into account the general requirements for PELV circuits in accordance with
EN60204-1.
 Use only power sources which guarantee reliable electrical isolation of the operating
voltage as per EN 60204-1.
Through the use of PELV circuits, protection from electric shock (protection from direct and indirect
contact) in accordance with EN 60204-1 is ensured (Electrical equipment of machines. General require
ments).
1.1.3 Intended use
The CMMP-AS-...-M0 is intended for ...
– Use in control cabinets for power supply to AC servo motors and their regulation of torques (cur
rent), rotational speed and position.
The CMMP-AS-...-M0 is intended for installation in machines or automated systems and may be used
only as follows:
– in excellent technical condition,
– in original status without unauthorised modifications,
– within the limits of the product defined by the technical data
(èAppendix A Technical appendix),
– in an industrial environment.
The product is intended for use in industrial areas. When used outside an industrial environment, e.g. in
commercial and mixed residential areas, measures for radio interference suppression may be ne
cessary.
Note
In the event of damage caused by unauthorised manipulation or other than intended
use, the guarantee is invalidated and the manufacturer is not liable for damages.

1 Safety and requirements for product use
Festo – GDCP-CMMP-M0-HW-EN – 1511c – English 11
1.2 Requirements for product use
 Make this documentation available to the design engineer, installer and personnel responsible for
commissioning the machine or system in which this product is used.
 Make sure that the specifications of the documentation are always complied with. Also consider the
documentation for the other components and modules.
 Take into consideration the legal regulations applicable for the destination, as well as:
– regulations and standards,
– regulations of the testing organizations and insurers,
– national specifications.
1.2.1 Transport and storage conditions
 Protect the product during transport and storage from impermissible burdens, such as:
– mechanical loads,
– impermissible temperatures,
– moisture,
– aggressive atmospheres.
 Store and transport the product in its original packaging. The original packaging offers sufficient
protection from typical stresses.
1.2.2 Technical requirements
General conditions for the correct and safe use of the product, which must be observed at all times:
 Comply with the connection and environmental conditions of the product (èAppendix A) and all
connected components specified in the technical data.
Only compliance with the limit values or load limits will enable operation of the product in compli
ance with the relevant safety regulations.
 Observe the instructions and warnings in this documentation.
1.2.3 Qualification of the specialists (requirements for the personnel)
The product may only be placed in operation by a qualified electrotechnician who is familiar with:
– the installation and operation of electrical control systems,
– the applicable regulations for operating safety-engineered systems,
– the applicable regulations for accident protection and occupational safety, and
– the documentation for the product.
1.2.4 Range of application and certifications
Standards and test values, which the product complies with and fulfils, can be found in the “Technical
data” section (èAppendix A). The product-relevant EU directives can be found in the declaration of
conformity.
Certificates and declaration of conformity on this product can be found at
èwww.festo.com/sp.

1 Safety and requirements for product use
12 Festo – GDCP-CMMP-M0-HW-EN – 1511c – English
The current revisions and special configurations of earlier revisions (order code ...-C1) of the product
have been certified by Underwriters Laboratories Inc. (UL) for the USA and Canada. These are marked
as follows:
UL Listing Mark for Canada and the United States
Note
Observe the following if the UL requirements are to be complied with in your applica
tion:
– Rules for observing the UL certification can be found in the separate UL special
documentation. The technical data stated therein take priority.
– The technical data in this documentation may show values deviating from this.
Certain configurations of earlier revisions of the product have been certified by Underwriters Laborator
ies Inc. (UL) for the USA. These are marked as follows:
UL Listing Mark for the United States

2 Product overview
Festo – GDCP-CMMP-M0-HW-EN – 1511c – English 13
2 Product overview
2.1 The entire system for the CMMP-AS-...-M0
A motor controller CMMP-AS-...-M0 entire system is shown in èFig. 2.1 èPage 14. For operation of
the motor controller, the following components are required:
– Mains power switch
– FI circuit breaker (RCD), all-current sensitive 300 mA
– Automatic circuit breaker
– Power supply 24 V DC
– Motor controller CMMP-AS-...-M0
– Motor with motor and encoder cables
A Windows PC with USB or Ethernet connection is required for parametrisation.
Observe the instructions regarding mains fuses in èChapter 4.

2 Product overview
14 Festo – GDCP-CMMP-M0-HW-EN – 1511c – English
1
2
3
4
6
5
7
1Power switch
2Fuse
3Power pack for logic voltage
4Optional: external braking resistor
5Motor controller CMMP-AS-...-M0
6PC
7Motor (e.g. EMMS-AS with encoder)
Fig. 2.1 Complete structure CMMP-AS-...-M0 with motor and PC
2.2 Scope of delivery
The delivery includes:
Scope of delivery
Motor controller CMMP-AS-...-M0
Operator package CD
Brief description
Assortment of plugs NEKM-C-7, NEKM-C-8
Tab. 2.1 Scope of delivery

2 Product overview
Festo – GDCP-CMMP-M0-HW-EN – 1511c – English 15
2.3 Device view
1
4
5
6
7
8
9
aJ
2
3
1Digital I/O interface for control of the STO
function [X40]
2Activation of firmware download [S3]
3SD-/MMC card slot [M1]
4Activation of CANopen terminating resistor
[S2]
5CANopen interface [X4]
6Ethernet interface [X18]
7USB interface [X19]
87-segment display
9Reset button
aJ LEDs
Fig. 2.2 Motor controller CMMP-AS-...-M0: Front view

2 Product overview
16 Festo – GDCP-CMMP-M0-HW-EN – 1511c – English
4
5
3
2
1
1PE connection
2I/O communication [X1]
3Incremental encoder input [X10]
4Incremental encoder output [X11]
5Power supply [X9]
Fig. 2.3 Motor controller CMMP-AS-...-3A-M0: Top view

2 Product overview
Festo – GDCP-CMMP-M0-HW-EN – 1511c – English 17
4
3
2
1
5
1PE connection
2I/O communication [X1]
3Incremental encoder input [X10]
4Incremental encoder output [X11]
5Power supply [X9]
Fig. 2.4 Motor controller CMMP-AS-...-11A-P3-M0: Top view

2 Product overview
18 Festo – GDCP-CMMP-M0-HW-EN – 1511c – English
1
2
3
4
1Spring-loaded terminal connection for the
outer shield of the motor cable
2Motor connection [X6]
3Connection for the resolver [X2A]
4Connection for the encoder [X2B]
Fig. 2.5 Motor controller CMMP-AS-...-M0: Bottom view

3 Mechanical installation
Festo – GDCP-CMMP-M0-HW-EN – 1511c – English 19
3 Mechanical installation
3.1 Important notes
Note
Proceed carefully when mounting. During mounting and subsequent operation of the
drive, ensure that that no metal shavings, metal dust or mounting parts (screws, nuts,
pieces of wire) fall into the motor controller.
Note
The motor controllers CMMP-AS-...-M0
 Use only as installed devices for control cabinet mounting.
 Mounting orientation with the power supply [X9] on top.
 Mount it with the clip on the mounting plate.
 Installation clearances:
For sufficient ventilation of the device, a minimum clearance of 100 mm to other
sub-assemblies is required above and below the device.
 An installation clearance of 150 mm underneath the device is recommended for
optimum wiring of the motor or encoder cable!
 The motor controllers of the CMMP-AS-...-M0 family are designed in such a way that
they can be mounted directly on a heat-dissipating mounting plate if used as inten
ded and installed correctly. We wish to point out that excessive heating can lead to
premature aging and/or damage to the device. With high thermal stress on the mo
tor controller CMMP-AS-...-M0, a mounting distance (èFig. 3.2) is recommended!

3 Mechanical installation
20 Festo – GDCP-CMMP-M0-HW-EN – 1511c – English
3.2 Mounting
Observe the safety instructions èChapter 1 during mounting and installation work.
Please note
Damage to the motor controller due to incorrect handling.
 Switch off the supply voltage before mounting and installation work. Switch on sup
ply voltage only when mounting and installation work are completely finished.
 Observe the handling specifications for electrostatically sensitive devices. Do not touch
the printed circuit board and the pins of the manifold rail in the motor controller.
3.2.1 Motor controller
Mounting clips are located at the top and bottom of the motor controller CMMP-AS-...-M0. They are
used to attach the motor controller vertically to a mounting plate. The clips are part of the radiator
profile, ensuring an optimal heat transfer to the mounting plate.
Please use size M5 screws to attach the motor controller CMMP-AS-...-M0.