Festo SPC11 Series Instructions and recipes

Supplementary
manual
Drive-specific
supplement for
operating the
SPC11withdrive
type DGP(I)(L)-...
Manual
196 730
en 0012NH
[647 464]
SPC11 Soft Stop

Contents and general instructions
I
Festo P.BE-SPC11-DGP-EN en 0012NH
Author S. Breuer..................................
Editors H.-J. Drung, M. Holder........................
Original de.......................................
Translation transline Deutschland.....................
Layout Festo AG & Co., Dept. KG-GD...................
Type setting KI-TD..................................
Edition en 0012NH.................................
Title MANUAL-EN..................................
Designation P.BE-SPC11-DGP-EN.....................
Order no. 196 730.................................
E(Festo AG & Co., D-73726 Esslingen, Federal Republic of
Germany, 2000)
Internet: http://www.festo.com
E-mail: [e-mail]
The copying, distribution and utilization of this document as
well as the communication of its contents to others without
expressed authorization is prohibited. Offenders will be held
liable for the payment of damages. All rights reserved, in par-
ticular the right to carry out patent, utility model or orna-
mental design registration.

Contents and general instructions
II Festo P.BE-SPC11-DGP-EN en 0012NH
Trade marks
Temposonics®is a registered trade mark of MTS Sensortechnologie
GmbH & Co

Contents and general instructions
III
Festo P.BE-SPC11-DGP-EN en 0012NH
Contents
Intended use V..........................................................
Service VI...............................................................
Target group VI..........................................................
Important user instructions VII..............................................
Product-specific terms and abbreviations IX...................................
Notesontheuseofthismanual X...........................................
1. Summary of components 1-1........................................
1.1 General instructions 1-3.............................................
1.2 System structure with the DGP(I)(L)-... 1-4..............................
1.3 Notes on installing the pneumatic components 1-5.......................
1.4 Notes on converting systems 1-16.....................................
1.5 Notes on installing the electronic components 1-19.......................
2. Parameters of the SPC11 for the DGP(I)(L)-... 2-1.......................
2.1 Parameters of the SPC11 2-3.........................................
2.2 Setting the parameters 2-5..........................................
2.3 Parameters for the DGP(I)(L)-.. in horizontal operation 2-8.................
2.3.1 DGP(I)(L)-25-... in horizontal operation 2-8..............................
2.3.2 DGP(I)(L)-32-... in horizontal operation 2-12..............................
2.3.3 DGP(I)(L)-40-... in horizontal operation 2-16..............................
2.3.4 DGP(I)(L)-50-... in horizontal operation 2-20..............................
2.3.5 DGP(I)(L)-63-... in horizontal operation 2-24..............................
2.4 Parameters for the DGP(I)(L)-.. in vertical operation 2-28...................
2.4.1 DGP(I)(L)-25-... in horizontal operation 2-28..............................
2.4.2 DGP(I)(L)-32-... in vertical operation 2-32................................
2.4.3 DGP(I)(L)-40-... in vertical operation 2-36................................
2.4.4 DGP(I)(L)-50-... in vertical operation 2-40................................
2.4.5 DGP(I)(L)-63-... in vertical operation 2-44................................

Contents and general instructions
IV Festo P.BE-SPC11-DGP-EN en 0012NH
A. Technical appendix A-1.............................................
A.1 Repetition accuracy A-3.............................................
A.2 Index A-5.........................................................

Contents and general instructions
V
Festo P.BE-SPC11-DGP-EN en 0012NH
Intended use
The SPC11 has been designed for fitting into a machine or an
automation device. In conjunction with permitted drives and
measuring systems and a proportional directional control
valve type MPYE-5-..., the SPC11 enables:
– fast movement into the mechanical end positions and one
or two selectable mid-positions
– manual movement between the end positions.
Depending on the drive used, fixed stops are in some cases
required for protecting the drive. The end positions can be
set with fixed stops. The end position cushioning, movement
into the intermediate positions and manual movement are
controlled electronically. The SPC11 must only be used as
follows:
–asintended
– in original condition
– without any modifications
– in faultless technical condition
– only in conjunction with permitted drives/measuring
system combinations.
If used in conjunction with additional commercially-available
components, such as sensors and actuators, the specific
maximum values for pressures, temperatures, electrical data,
torques, etc. must be observed. Please observe also national
and local laws and regulations.

Contents and general instructions
VI Festo P.BE-SPC11-DGP-EN en 0012NH
Service
If you have any technical problems, please contact your local
Festo Service.
Target group
This manual is intended exclusively for personnel trained in
control and automation technology.

Contents and general instructions
VII
Festo P.BE-SPC11-DGP-EN en 0012NH
Important user instructions
Danger categories
This manual contains instructions on the possible dangers
which may occur if the product is not used correctly. These
instructions are marked (Warning, Caution, etc), printed on a
shaded background and marked additionally with a picto-
gram. A distinction is made between the following danger
warnings:
Warning
This means that failure to observe this instruction may
result in serious personal injury or damage to property.
Caution
This means that failure to observe this instruction may
result in personal injury or damage to property.
Please note
This means that failure to observe this instruction may
result in damage to property.
The following pictogram marks passages in the text which
describe activities with electrostatically sensitive compo-
nents.
Electrostatically sensitive components may be damaged if
they are not handled correctly.

Contents and general instructions
VIII Festo P.BE-SPC11-DGP-EN en 0012NH
Marking special information
The following pictograms mark passages in the text contain-
ing special information.
Pictograms
Information:
Recommendations, tips and references to other sources of
information.
Accessories:
Information on necessary or sensible accessories for the
Festo product.
Environment:
Information on environment-friendly use of Festo products.
Text markings
SThe bullet indicates activities which may be carried out in
any order.
1. Figures denote activities which must be carried out in the
numerical order specified.
– Hyphens indicate general activities.

Contents and general instructions
IX
Festo P.BE-SPC11-DGP-EN en 0012NH
Product-specific terms and abbreviations
The following product-specific abbreviations are used in this
manual:
Term/
abbreviation
Meaning
0-signal Input or output supplies 0 V
1-signal Input or output supplies 24 V
Drive In this manual the term ”Drive” represents the terms ”linear unit”
(DGP(I)(L)-...), ”cylinder” (DNC-...) or ”rotary drive” (DSMI).
ODigital output
Cushioning stage The positioning behaviour is determined by the amplification and cushioning
stages. The cushioning stage serves for optimizing the starting behaviour when
movement is made towards the end positions.
IDigital input
PLC, IPC Programmable logic controller/industrial PC
System parameter Characteristic value which describes both the system structure as well as the
features and components of the drive used.
Parameter Parameters which must be set for operating the system. This includes the
cushioning stage, the amplification stage and the system parameters.
Teach procedure In the Teach procedure, the SPC11 checks the set parameters, learns the
position of the mechanical fixed stops as well as various characteristic system
values and saves these in the integrated EEPROM.
Amplification stage The amplification stage influences e.g. the acceleration behaviour of the
drive. The amplification stage should usually be set in accordance with the
specifications in the manual “Drive-specific supplement”. If it is necessary to
optimize the positioning behaviour, only the cushioning stage should be
modified.

Contents and general instructions
XFesto P.BE-SPC11-DGP-EN en 0012NH
Notes on the use of this manual
This manual contains special information on installing and
commissioning the SPC11 in conjunction with drive type
DGP(I)(L)-....
General, basic information on the method of operation, on
fitting, installing and commissioning pneumatic drives with
theSPC11canbefoundintheSystemmanualP.BE-
SPC11-SYS-....
Manuals for the SPC11
User manual Title Contents
System manual
SPC11 Soft Stop SPC11 electronics/
pneumatics
P.BE-SPC11-SYS... General instructions on installation
and commissioning
Drive-specific supplement for oper-
ating the SPC11 with a certain drive,
e.g. the DGP(I)(L)-... (e.g. this man-
ual)
P.BE-SPC11-..-... Special instructions on installation
and commissioning as well as para-
meter settings for the relevant
drive1)
1) These manuals contain the permitted drive-valve combinations, drive diameters and mass loads as
well as the parameter settings of the SPC11 which are valid in these cases.
Please note
For installation and commissioning you will require the
System manual as well as the manual “Drive-specific sup-
plement” for the drive used.

Summary of components
1-1Festo P.BE-SPC11-DGP-EN en 0012NH
Chapter 1

1. Summary of components
1-2 Festo P.BE-SPC11-DGP-EN en 0012NH
Contents
1. Summary of components 1-1........................................
1.1 General instructions 1-3.............................................
1.2 System structure with the DGP(I)(L)-... 1-4..............................
1.3 Notes on installing the pneumatic components 1-5.......................
1.4 Notes on converting systems 1-16.....................................
1.5 Notes on installing the electronic components 1-19.......................

1. Summary of components
1-3
Festo P.BE-SPC11-DGP-EN en 0012NH
1.1 General instructions
Warning
Faults in the system structure as well as incorrectly set
parameterscancausetheslidetomoveuncushionedinto
one of the end positions. This may cause damage to the
fixed stop or to the drive. Please observe the following
instructions in order to prevent such collisions.
SSet up the system with the greatest care. Observe at all
times the safety instructions and information in this
manual as well as in the System manual type P.BE-
SPC11-SYS... .
SUse only the matching components from Festo for setting
up and wiring the system. Only then can the correct func-
tioning of the system be guaranteed.
Please note
For operating the DGPI(L)- ... you will require the SPC11
type SPC11-MTS-AIF. For operating the DGP(L)-... with the
MLO-POT-...-TLF measuring system you will require the
SPC11 type SPC11-POT-TLF.

1. Summary of components
1-4 Festo P.BE-SPC11-DGP-EN en 0012NH
1.2 System structure with the DGP(I)(L)-...
The following diagram shows the structure of a drive with the
SPC11, using as an example drive type DGP(L)-... .
1
2
3
4
5
3
6
7
1Drive (here type DGP(L)-...)
2Measuring system (here external
measuring system type MLO-POT-...-...)
3Fixed stop (here e.g. KYP-...)
4SPC11
5Proportional directional control valve
type MPYE-5-...-010B
6Maintenance unit with 5 µm filter,
without lubricator
7Compressed air supply (5 to 7 bar)
Fig. 1/1: System structure of the SPC11

1. Summary of components
1-5
Festo P.BE-SPC11-DGP-EN en 0012NH
1.3 Notes on installing the pneumatic components
Caution
If the power supply is switched off when the compressed
air supply is still switched on, undesired movements of the
connected actuators may be triggered, thereby causing
damage. Always switch off the power supply and the com-
pressed air supply simultaneously or in the following se-
quence:
1. The compressed air supply
2. The power supply
Please note
Carry out installation and maintenance work only when the
compressed air supply and the power supply are switched
off.
General rules on setting up the system can be found in the
System manual type P.BE-SPC11-SYS... . The following sec-
tions contain special instructions on operation with the linear
module type DGP(I)(L)-... .
Please note
Observe the following instructions on installing the pneu-
matic components. Only then can faultless operation be
guaranteed.

1. Summary of components
1-6 Festo P.BE-SPC11-DGP-EN en 0012NH
12345
6
7
89
1... 9Notes on installation see following pages
Fig. 1/2: Summary of pneumatic installation
Compressed air supply ( 1)
see System manual type P.BE-SPC11-SYS...
Service unit ( 2)
see System manual type P.BE-SPC11-SYS...
Compressed air reservoir ( 3)
see System manual type P.BE-SPC11-SYS...

1. Summary of components
1-7
Festo P.BE-SPC11-DGP-EN en 0012NH
Compressed air tubing and screw connectors ( 4)
see System manual type P.BE-SPC11-SYS...
SLay the tubing between valve (MPYE-5-...) and drive
(DGP(I)(L)-...) symmetrically.
Recommendation: Tubing length = drive length
SUse sizes for the compressed air tubing and tube con-
nectors in accordance with the following table.

1. Summary of components
1-8 Festo P.BE-SPC11-DGP-EN en 0012NH
Horizontal fitting position
Drive length
i
ValvetypeMPYE-... Screw connectors for Tube type PUN
in mm
MPYE_... DGP(I)(L)-...
DGP(I)(L)-25-...
225 to 300 MPYE-5-1/8-LF-010B QS-1/8-8 QS-1/8-8 PUN-8x1,25
360 to 2000 MPYE-5-1/8-HF-010B QS-1/8-8 QS-1/8-8 PUN-8x1,25
DGP(I)(L)-32-...
225 MPYE-5-1/8-LF-010B QS-1/8-8 QS-1/8-8 PUN-8x1,25
300 to 600 MPYE-5-1/8-HF-010B QS-1/8-8 QS-1/8-8 PUN-8x1,25
750 to 2000 MPYE-5-1/4-010B QS-1/4-8 QS-1/8-8 PUN-8x1,25
DGP(I)(L)-40-...
225 to 500 MPYE-5-1/8-HF-010B QS-1/8-8 QS-1/4-8 PUN-8x1,25
600 to 2000 MPYE-5-1/4-010B QS-1/4-10 QS-1/4-10 PUN-10x1,5
DGP(I)(L)-50-...
225 MPYE-5-1/8-LF-010B QS-1/8-8 QS-1/4-8 PUN-8x1,25
300 to 360 MPYE-5-1/8-HF-010B QS-1/8-8 QS-1/4-8 PUN-8x1,25
450 to 500 MPYE-5-1/4-010B QS-1/4-10 QS-1/4-10 PUN-10x1,5
600 to 2000 MPYE-5-3/8-010B QS-3/8-10 QS-1/4-10 PUN-10x1,5
DGP(I)(L)-63-...
225 to 300 MPYE-5-1/8-HF-010B QS-1/8-8 QS-3/8-8 PUN-8x1,25
360 to 450 MPYE-5-1/4-010B QS-1/4-10 QS-3/8-10 PUN-10x1,5
500 to 2000 MPYE-5-3/8-010B QS-3/8-12 QS-3/8-12 PUN-12x2