Flavor Burst FB 80INT-08 User manual

©2011 Flavor Burst Company Printed in April Printed in
All Rights Reserved The United States of America
Flavor Burst®
Soft Serve System
Model FB 80INT-08
Model FB 80INT-26
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our
website:
Phone: [phone]
Toll Free Number: [phone]
Fax: [phone]
www.flavorburst.com
For pricing, ordering and support, contact
one of our qualified distributors.
Warranty
An installation and warranty form is provided with every FB 80INT system, located inside the
FB 80INT unit with this manual. It is important that the operator carefully review the warranty and
installation documents accompanying the unit before using this system. Any questions or concerns
regarding the warranty should be clarified upon delivery or installation. For more information, contact
your local authorized Flavor Burst®distributor.

1
TABLE OF CONTENTS
Introduction……………………………...………………………………………….………….4
Safety Precautions……………………………..…………….………..……..….…………....4
Parts Identification/Function……...……………………….……..…..……….……..….…..5
Daily Opening Procedures……..………………………….…….…..…….………..……...22
Sanitizing the Injector System……………………………….………………..…...…22
Assembling the Injector Assembly………………...……………………………...…23
Installing the Injector System………………………………….………………...…...23
Other items to check during opening procedures……………………………….…24
Daily Closing Procedures………………………………………….……………….………26
Removing the Injector System…………………………………...……………...…...26
Disassembling the Injector Assembly………………………………………….……27
Sanitizing the Injector System…………………………………....……………...…..27
Replacing the Syrup Flavors…………...…………………………..…….………...……...30
Scheduled Maintenance…………...……………………………….…….………...…...….34
Clean-In-Place (CIP) Procedure…………………………………....…………..…...34
CIP – Phase 1: 9-Tube Assembly Cleaning……………………………...…34
CIP – Phase 2: Syrup System Cleaning………….....……………….......…35
CIP – Phase 3: Reassembly………………………………….……….......…38
Priming the Syrup System………………………………….....…………...….......…39
Refilling the Sanitizer Tank…………………………………..........……………....…40
Cleaning the Spout Adapter………………………………….....…………...........…41
Replacing Injector Head O-Rings………………………………….....…………...…42
Miscellaneous Cleaning Procedures…………………………………………......…44
Area Under the Cabinet………………………………….....……………...…44
Inside the Cabinet………………………………….....………………….....…44
Keypad Mounting Bracket…………………………...……………...……..…45
Injector Assembly Suspension Bracket………………………….…...…..…45
Accessory Hanging Bracket and 9-Tube Assembly Casing………..…..…46
9-Tube Assembly Syrup Lines……………………....……………….…....…46
Spigot Switch and Switch Bracket………………………………………...…46
Winterizing the Unit ………………………………..…………...……………..…...…47

2
TABLE OF CONTENTS (continued)
Equipment Setup……………………………………………………...…..……….……..….48
Installing the Spout Adapter…………………………………..…………………...…48
Installing the Spigot Switch Assembly……………………………….…………...…49
Installing the Keypad and Keypad Bracket………………………………...….....…49
Sanitizing the Injector System………………………………………...…………...…51
Assembling the Injector Assembly…………………………………....……...…...…51
Installing the Injector System and Suspension Bracket………………………...…52
Mounting the 9-Tube Assembly Casing……………………………………….....…54
Mounting the Accessory Hanging Bracket……………………………………...…..55
Installing the Internal Cabinet……………………..……………….………...………56
Connecting the Unit Line………………………………………………………......…59
Installing and Filling the Sanitizer Tank………………………….…………….....…60
Power Cord Connection and Power Up………………………………….…........…61
Clean-In-Place (CIP) Procedure………………………...………………………...…61
Installing Flavors and Priming Syrup Lines………………………...……….…...…62
Keypad Operations………….…………………………………………................……...…66
Keypad Functions…………………………....……………………………………..…66
Accessing Serving Count…………………………………....………………..…...…68
Dispensing Flavor Burst Product…………………………………………………….69
Adjusting the Flavor Level…………………………………...………………….....…70
Adjusting Multi-Flavored Timing………………………………..………………….…71
Setting Serving Size Timing……………………………………………………….....73
Troubleshooting Guide………………..………………………………………..…...……...76
Directory of Cleaning Procedures……………………………...………………..…….….81
Parts Replacement Schedule………...………………….………………..….……………82
Recommended Maintenance Items Replacement Schedule………………....………83
Alternate Parts and Kits by Freezer Model……………………………...…….…..…….83
Ordering/Service Information…………….…….…...………………………...……....…..84

3

4
INTRODUCTION
Congratulations on your purchase of an
FB 80INT series flavoring system! As a food
and beverage provider, your customers are
your greatest asset. Your primary concern
must be the health and welfare of your
customers. This manual provides everyday
operating guidelines and procedures. Special
functions have been incorporated into the
equipment to provide simple and effective
cleaning and sanitizing of your unit. We urge
you to follow these instructions carefully and
maintain strict sanitary practices in your daily
operating routine.
The FB 80INT system is an add-on to a soft
serve freezer designed to inject concentrated
flavorings throughout soft serve product as it is
dispensed. To dispense a flavored product, the
operator first selects the flavor(s) from the
system keypad. The draw-handle must then be
moved into the open position while depressing
the lever on the spigot switch in a smooth
continuous motion to activate the FB 80INT
system and dispense flavored product.
Returning the draw-handle to a closed position
and releasing the draw handle switch will stop
product flow and the FB 80INT system.
Flavor Burst®syrup is stored within the
equipment cabinet in 1 gallon disposable bags.
Proper syrup injection rate is maintained by
adjusting the flavor level on the system keypad.
The cabinet is installed in a Taylor C201 mobile
cabinet with a modified back panel that
streamlines the system with the freezer and
optimizes the space within.
Components of the FB 80INT system should be
cleaned daily to ensure the highest standard of
sanitation. When your equipment is delivered
or if it has been unused for more than 24 hours,
follow the DAILY OPENING PROCEDURES.
Always follow these safety precautions when
operating the Flavor Burst®system:
DO NOT operate the system without
reading this operator’s manual. Failure to follow
this instruction may result in equipment
damage, poor system performance, health
hazards, or personal injury.
DO NOT operate the system unless it is
properly grounded. Failure to follow this
instruction may result in electrocution.
DO NOT operate the system with larger
fuses than specified on the system data label.
Failure to follow this instruction may result in
electrocution or damage to the machine.
Consult your electrician.
DO NOT put objects or fingers in the
door spout. Failure to follow this instruction may
result in contaminated product or personal
injury from blade contact.
DO NOT install the unit in an area where
a water jet could be used, and do not use a
water jet to clean or rinse the system. Failure to
follow these instructions may result in serious
electrical shock.
NOISE LEVEL: Airborne noise emission does
not exceed 70 dB(A) when measured at a
distance of 1.0 meter from the surface of the
machine and at a height of 1.6 meters from the
floor.
NOTE: Operations Manual subject to
change. Contact your local distributor for most
recent updates concerning the FB 80INT unit.
SAFETY PRECAUTIONS

5
General System Overview (See Figure 1)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
1 ELE 430-RE-1 SPIGOT SWITCH ASSEMBLY 1 Activates Injector Assembly.
2 ELE 550 KEYPAD ASSEMBLY 1 Flavor Burst unit command center.
3 MIS 3109 KEYPAD BRACKET ASSEMBLY 1 Mounts the keypad to the freezer.
4 SYR 941A FLAVOR BAG CONNECTOR 8 Connects flavor bag to syrup out tube.
5 INJ 424 INJECTOR ASSEMBLY 1 Injects syrups into the product.
6 MIS 3151 ACCESSORY HANGING BRACKET 1 Stores flavor line and Injector Motor when
not in use.
7 MIS 3196 STAINLESS 9-TUBE CASING
ASSEMBLY 1 Attaches the flavor lines to the side of the
freezer.
8 ELE 434 POWER CABLE 1 Supplies the electronics board with power.
9 CAB 113 FLAVOR TRAY 8 Houses syrup bags.
10 N/A INTERNAL FLAVOR BURST SOFT
SERVE CABINET ASSEMBLY 1 Houses syrup trays and bags.
11 SAN 756 SANITIZER TANK ASSEMBLY 1 Houses sanitizer cleaning solution.
12 SYR 944 SYRUP BAG CONNECTOR
ASSEMBLY 8 Transports syrup from the bag to the
pumps.
13 SPR 5800A SPARE PARTS KIT 1 Houses extra spare parts and wear items.
14 CAB 358* MODIFIED TAYLOR BACK PANEL 1 Allows syrup tubes, keypad cables and
motor cables external access and houses
the power entrance module.
*The Modified Back Panel may be included with the Taylor C201 if the Flavor Burst system was
purchased in conjunction with the Taylor cabinet. If the FB 80INT was bought separately, the Modified
Back Panel should be included with the Flavor Burst cabinet to replace the existing one on your Taylor
C201 mobile cabinet.
Taylor Company Parts – Not included with the FB 80INT system. Sold separately through your local
distributor.
ITEM PART NO. DESCRIPTION QTY. FUNCTION
T TAYLOR C201 TAYLOR MOBILE CABINET X Houses the Flavor Burst FB 80INT
Internal Cabinet unit. Sold separately.
PARTS IDENTIFICATION/FUNCTIONS

6
General System Overview
5
2
1
3
6
7
13 4
26000
10
9
11
12
T
14
MODIFIED
BACKPANEL
8
Figure 1

7
Internal Cabinet (See Figure 2)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
1 CAB 357 PANEL STABILIZER BRACKET 2 Connects and secures the side and
interior panels of the internal cabinet.
2 CAB 304L LEFT SIDE CABINET PANEL 1 Holds left side syrup rails.
3 SYR 944 SYRUP BAG CONNECTOR
ASSEMBLY 8 Transports syrup from the bag to the pumps.
4 CAB 345 SYRUP TRAY RAIL 16 Holds flavor trays in place.
5 CAB 145 TRAY SUPPORT BRACKET 8 Houses flavor line leading to syrup bag.
6 CAB 303 CABINET DIVIDER PANEL 2 Holds inner syrup rails.
7 CAB 302 CABINET BACK PANEL 1 Attaches the rear of the divider and side
panels.
8 MIS 3028-80M SANITIZER FLUSH TUBE
ASSEMBLY 1 Flushes flavor lines with sanitizer when attached.
9 CAB 333 CABINET BASE PANEL 1 Attaches the bottom of the divider and
side panels.
10 CAB 304R RIGHT SIDE CABINET PANEL 1 Holds right side syrup rails.
11 MIS 3189 SIDE PANEL FOAM BRACE 2 Secures the internal cabinet within the
Taylor C201 mobile cabinet.

8
Internal Cabinet
1
9
2
6
5
34
8
10
7
11
11
See Figure 3
Electronic Parts
and Connections
26001
Figure 2

9
Electronic Parts and Connections (See Figure 3)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
1 ELE 550 KEYPAD ASSEMBLY 1 Flavor Burst unit command center.
2 INJ 330 INJECTOR MOTOR ASSEMBLY 1 Supplies power to motor which turns
gears.
3 ELE 434 POWER CABLE 1 Supplies the electronics board with power.
4 FAS 2031 BOARD STABILIZING NUTS 2 Secures the electronics board to the
electronics panel.
5 ELE 430-RE-1 SPIGOT SWITCH ASSEMBLY 1 Activates Injector Assembly.
6 MIS 3109 KEYPAD BRACKET ASSEMBLY 1 Mounts the Keypad to the freezer
6A MIS 3080 KEYPAD MOUNTING PLATE 1 Attaches to freezer to mount Keypad
Bracket.
6B MIS 3103 KEYPAD MOUNTING
BRACKET 1 Holds Keypad in place.
6C FAS 2023 ACCESSORY MOUNTING
BRACKET KNOB 2 Fastens Keypad Bracket to mounting plate.
7 ELE 483 SANITIZER PUMP CABLE 1 Provides power to the sanitizer pumps.
8 ELE 496 PUMP CABLE 1 Provides power to the syrup pumps.
9 ELE 485 120V POWER ENTRANCE
MODULE 1 Power source inlet.
10 SYR 927 INTERNAL 9-TUBE ASSEMBLY 1 Transports syrup from bags to flavor
9-Tube Assembly.
11 FAS 2024 8-32 X 1/4 PAN HEAD 46 Secures various parts within the system.
12 MIS 3188 CABINET UNIT OPEN CLOSE
BUSHING 1 Protects the cables and tubes.
13 MIS 3187 CABINET UNIT HOLE CAP PLUG 1 Covers the unused hole on the Taylor
Panel.
14 CAB 301 CABINET ELECTRONICS PANEL 1 Secures the Electronics Board and its
connections within the cabinet assembly.
15 FAS 2071 8-32 NUTS – EXT. LOCK WASHER 6 Secures the Electronics Panel to the cabinet
shell.
16 ELE 501a or ELE
511a MICROPROCESSOR 1 Main power supply.
17 CAB 355 SYRUP PUMP SHELF 3 Secures the pumps within the cabinet.
18 SYR 307 PERISTALTIC SYRUP PUMP 8 Pumps syrup from flavor bags into flavor
lines.
19 SAN 748 PERISTALTIC SANITIZER PUMP 1 Pumps sanitizer solution to flush tube
and sanitizer line.
20 FAS 2035 8-32 NUTS - EXT. LOCK WASHER 1 Secures ground wire to screw and
panel.
21 FAS 2014 8-32 X 1/2" PAN HEAD 2 Secures the power entrance module to
the modified Taylor panel.
22 CAB 358* MODIFIED TAYLOR BACK PANEL 1 Allows syrup tubes, keypad cables and
motor cables external access and houses
the power entrance module.
*The Modified Back Panel may be included with the Taylor C201 if the Flavor Burst system was
purchased in conjunction with the Taylor cabinet. If the FB 80INT was bought separately, the Modified
Back Panel should be included with the Flavor Burst cabinet to replace the existing one on your Taylor
C201 mobile cabinet.

10
Electronic Parts and Connections
26002
7
16
8
12 10
6A
6
6B
6C
1
5
2
11
18
19
17
11
9
21
13
22
11
15
14
3
11
11
4
20
Figure 3

11
Injector Assembly and Related Parts (See Figure 4)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
1 ADPT 101A INJECTOR ADAPTER W/ O-RINGS 1 Attaches Injector Assembly to freezer
door.
1A RUB 642 ADAPTER O-RING 1 Creates tension to secure Adapter to
freezer door.
1B RUB 640 FLAT ADAPTER GASKET 1 Provides sealed cavity inside Adapter.
1C ADPT 101 INJECTOR ADAPTER 1 Attaches Injector Assembly to freezer.
1D RUB 632 INJECTOR ADAPTER O-RING 1 Creates tension to secure Adapter to
Injector Head.
2 INJ 422 INJECTOR HEAD ASSEMBLY 1 Connects flavor line to inject syrups into
product.
2A RUB 652-RSS SMALLER SYRUP PORT O-RING 1 Provides sealed cavity inside syrup port.
2B RUB 651 INJECTOR HEAD O-RING 2-020 1 Provides a sealed cavity.
2C RUB 660 LARGER SYRUP PORT O-RING 1 Provides sealed cavity inside syrup port.
3 INJ 321 GEAR CARTRIDGE ASSEMBLY 1 Rotates product for even syrup
distribution.
4 SYR 932 6' 9-TUBE ASSEMBLY 1 Supplies syrup to Injector Head from
pumps.
4A FAS 2051 ROLLED FLANGE EYELET 18 Provides tension in syrup line to affix to
line coupler.
4B ROT 510 LINE COUPLER 2 Holds flavor lines in place.
4C RUB 610 BAG CONNECTOR O-RINGS 1 Provides extra tension between tube
connectors.
4D ROT 515-A 9-TUBE ASSEMBLY WAVE
SPRING 1 Provides tension between tube connectors.
4E INJ 116 LINE COUPLER NUT - BLACK 1 Attaches flavor tubes to flavor manifold.
4F SYR 901 6' 9-TUBE ASSEMBLY TUBES 9 Brings syrup from pump to Injector Head.
4G ROT 511 LINE COUPLER NUT 1 Connects flavor lines to the internal 9-
Tube Assembly.
4H RUB 602 9-POS TUBE CONN. GASKET 1 Provides sealed cavity.
5 INJ 117 TUBE CONNECTOR BODY –
BLACK 1 Secures flavor line manifold to flavor lines.
6 MIS 3142 FLAVOR LINE DUST CAP – FB 80 1 Covers syrup manifold when not
connected.
7 INJ 201A SYRUP MANIFOLD - BLACK 1 Connects flavor line to Injector Head.
8 RUB 601 9-POS DUCKBILL CHECK VALVE 1 Provides sealed cavity and prevents syrup
leakage.
9 MIS 3143 SUSPENSION BRACKET ASMB. 1 Supports the Injector Assembly.
9A FAS 2107 INJECTOR BRACKET KNOB 1 Tightens positioning of Bracket.
9B MIS 3144 NYLON SHOULDER WASHER 1 Allows Bracket to move horizontally.
9C MIS 3143-A INJECTOR BRACKET PART A 1 Attaches to freezer door bolts to hang
Injector Assembly.
9D ROT 535 INJECTOR BRACKET SPRING
WASHER 1 Allows space between hanging and base Brackets.
9E MIS 3143-B INJECTOR BRACKET PART B 1 Secures Bracket Assembly to Injector
Assembly.

12
Injector Assembly and Related Parts (Continued)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
10 INJ 323 INJECTOR ASSEMBLY - NO HEAD 1 Powers Injector system.
10A INJ 330 INJECTOR MOTOR ASSEMBLY 1 Supplies power to Motor which turns
gears.
10B INJ 331 INJECTOR GEARBOX ASSEMBLY 1 Gears turn Gear Cartridge for even syrup
distribution.
10C FAS 2023 ACCESSORY MOUNTING
BRACKET KNOB 1 Secures base Mounting Bracket to Gear
Box.
11 MIS 3151 ACCESSORY HANGING BRACKET 1 Stores flavor line and Injector Drive Motor
when not in use.
12 ADPT 8750-A CROWN ADAPTER WITH
O-RINGS 1 Attaches Injector Assembly to freezer
door.
12A RUB 659 TAYLOR ADAPTER O-RING 8750 1 Creates tension to secure adapter to
freezer door.
12B ADPT 8750 CROWN ADAPTER WITOUT
O-RINGS 1 Attaches Injector Assembly to freezer door.
12C RUB 632 INJECTOR ADAPTER O-RING 1 Creates tension to secure adapter to
Injector Head.
13 MIS 3196 STAINLESS 9-TUBE CASING
ASSEMBLY 1 Protects and holds the cables and 9-Tube
Assembly in place on the freezer side
panel.
13A MIS 3190 STAINLESS 9-TUBE CASING
HINGED CHANNEL 1 Covers and protects the cables and tubes
of the Casing Assembly.
13B MIS 3051 CH-6 CHANNEL MAGNET
ASSEMBLY 2 Holds the Casing Channel to the freezer panel.
13C FAS 2040 6-32 x 1/4 PAN HEAD SCREW 4 Secures the Casing cover to the mounting
brackets.
13D FAS 2024 8-32 x 1/4 PAN HEAD SCREW 4 Secures the magnet assembly to the
mounting brackets.

13
PAGE INTENTIONALLY LEFT BLANK

14
Injector Assembly and Related Parts
4H
2
9
4
3
11
9B
4B
4G
4E
4D
4B 4F
2C
2B
10A
10C 9A
9C
9E
4A
4A 4C
9D
10B
5678
10
12
12A
12B
12C
1
1A
1B
1C
1D
26003
2A
13
13C
13B
13A
13D
13E
Figure 4

15
Syrup Pump and Related Parts (See Figure 5)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
1 N/A SOFT SERVE SYRUP PUMP 8 Pumps syrup from flavor bags to flavor
lines.
1A SYR 307 PERISTALTIC SYRUP PUMP 1 ea. Pumps syrup from flavor bags to flavor
lines.
1B TUB 806 1/8” SYRUP PUMP REPL TUBE 1 ea. Transports syrup through pump.
1C FAS 2066 SYRUP PUMP TUBE WASHER-1/4 1 ea. Secures pump tube.
1D FAS 2067 SYRUP PUMP CLAMP-HOSE-1/4" 1 ea. Prevents pump tube from slipping.
1E FAS 2051 ROLLED FLANGE EYELET 1 ea. Creates tension for tighter fit.
1F FIX 1036 1/4" TO 1/4" OD UNION ELBOW 1 ea. Connects syrup in tube to pump.
1G FIX 1035 1/4 TO 3/16 OD REDUCING UNION 1 ea. Connects syrup pump to flavor line out.
2 SYR 944 SYRUP TUBE ASSEMBLY –
SOFT SERVE 8 Transports flavor from bag to pump.
2A FIX 1054 1/4” ID HOSE BARB SHUTOFF 1 ea. Connects flavor line to flavor bag.
2B SYR 902 FLAVOR-IN TUBE 1 ea. Carries syrup from syrup bag to pump.
2C TUB 811 TUBE-SILICONE .188X.375 PE
FB80 1 ea. Connects barb fitment to tube port.
2D FIX 1048 FITTING-1/4X1/4 BARB FB80 1 ea. Connects syrup tube to silicone tube.
3 SYR 901 6' 9-TUBE ASSEMBLY TUBE 9 Brings syrup from pump to Injector Head.
4 ROT 511 LINE COUPLER NUT 1 Connects flavor lines to the internal
9-Tube Assembly.
5 ROT 512 TUBE CONNECTOR BODY 1 Connects internal 9-Tube Assembly to
flavor lines.
6 ROT 510 LINE COUPLER 1 Holds flavor lines in place.
7 FAS 2051 ROLLED FLANGE EYELET 9 Secures flavor lines to line coupler.
8 MIS 3023 FLAVOR LINE DUST CAP 1 Cover to protect end of flavor lines.
9 SYR 941A SYRUP BAG ADAPTER 8 Connects bag fitment to flavor lines.
9A SYR 940 SYRUP BAG ADAPTER CAP 1 ea. Attaches to flavor bag fitment.
9B SYR 939B SYRUP BAG ADAPTER VALVE
ASSEMBLY 1 ea. Transports syrup to quick connect fitment.
9C RUB 632 SYRUP BAG ADAPTER O-RING 1 ea. Provides sealed cavity for Syrup Bag
Adapter.
10 CAB 113 FLAVORING TRAY 8 Houses syrup bags.
11 ELE 496 PUMP CABLE 1 Provides power to the syrup pumps.

16
Syrup Pump and Related Parts
26004
11
3
10
9A 9B
9
4568
7
9C
2
2A 2C 2D 2B
1
1D
1C
1A
1G
1B
1E
1F
Figure 5

17
Sanitizer Pump and Related Parts (See Figure 6)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
1 SAN 748 SANITIZER PUMP ASSEMBLY 1 Supplies sanitizer to flush tube.
2 TUB 807 SANITIZER TUBE REPLACEMENT 1 Transports sanitizer through pump.
3 MIS 3013 FLAVOR LINE DUST CAP 1 Cover to protect end of flavor lines.
4 FAS 2051 ROLLED FLANGE EYELET 9 Provides tension in syrup line to affix to
line coupler.
5 ROT 510 LINE COUPLER 1 Holds flavor lines in place.
6 ROT 512 TUBE CONNECTOR BODY 1 Connects internal 9-Tube Assembly to
flavor lines.
7 ROT 511 LINE COUPLER NUT 1 Connects flavor lines to the internal 9-
Tube Assembly.
8 ELE 483 SANITIZER PUMP CABLE 1 Provides power to the sanitizer pumps.
9 FIX 1034 1/4 x 1/4 OD ELBOW 1 Connects sanitizer line to barb fitment.
10 MIS 3028-80M SANITIZER FLUSH LINE
ASSEMBLY 1 Connects sanitizer tank to flush lines.
10A FIX 1054 FLAVOR LINE FLUSH FITMENT 1 Connects to flavor in tube.
10B FIX 1051 SANITIZER TANK FITMENT 2 Connects flush tube to Sanitizer Tank.
10C SYR 931 CLEAR TUBING 5 Transports sanitizer to sanitizer / flush
tubes.
10D FIX 1046 FLUSH TUBE " Y " CONNECTOR 2 Splits sanitizer flush tube into two tubes.
11 SYR 901 6' 9-TUBE ASSEMBLY TUBES 9 Transports sanitizer to Injector Assembly.
12 FIX 1035 1/4 TO 3/16 OD REDUCING UNION 1 Connects sanitizer line to barb fitment.
13 FIX 1043 1/4" ID X 1/8 90 DG BARB FITTING 3 Connects pump tubes to sanitizer lines to
pump out tube.
14 SAN 756 SANITIZER TANK ASSEMBLY 1 Houses sanitizer cleaning solution.
14A SAN 749 THREADED CHECK VALVE 1 Allows air to fill Sanitizer Tank.
14B SAN 750 SANITIZER TANK DOME NUTS 1 Mounts check valve to Sanitizer Tank.
14C FIX 1052 SANITIZER TANK QUICK
CONNECT 1 Connects sanitizer lines to Sanitizer Tank.
14D SAN 755 SANITIZER TANK CAP 1 Allows Sanitizer Tank to be refilled.
14E SAN 754 SANITIZER CAP O-RING 1 Seals the Sanitizer Tank opening to
prevent leakage.
14F SYR 931 CLEAR TUBING 1 Transports sanitizer to flush tubes.
14G SAN 752 SANITIZER TANK 1 Houses sanitizer cleaning solution.

18
Sanitizer Pump and Related Parts
10
10C
10A 10B
10C 10C
10D
10D
10C
10B
10C
1
2
2
9
13
12 11
8
3
4
5
6
7
14
14G
14B
14E
14C
14F
14A
14D
13
13
14H
14H
14H 14H
26005
Figure 6

19
Spare Parts Kit (See Figure 7)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
1 SPR 5800A SPARE PARTS KIT – SOFT SERVE 1 Houses extra spare parts and wear
items.
2 INJ 321 GEAR CARTRIDGE 1 Rotates product for even syrup
distribution.
3 RUB 601 9-POS DUCKBILL CHECK VALVE 1 Provides sealed cavity and prevents
syrup leakage.
4 RUB 632 LOWER ADAPTER O-RING 1 Creates tension to secure Adapter to
Injector Head.
5 RUB 640 FLAT ADAPTER GASKET FOR
ADPT 101A ADAPTER 1 Provides sealed cavity inside Adapter.
6 RUB 642 UPPER ADAPTER O-RING FOR
ADPT 101A ADAPTER 1 Creates tension to secure Adapter to freezer door.
7 RUB 602 9-POS TUBE CONN. GASKET 1 Provides sealed cavity.
8 RUB 652-RSS SMALLER SYRUP PORT O-RING 1 Provides sealed cavity inside syrup port.
9 RUB 651 INJECTOR HEAD O-RING 2-020 1 Provides a sealed cavity.
10 INJ 201A SYRUP MANIFOLD - BLACK 1 Connects flavor line to Injector Head.
11 ELE 430-RE-1 SPIGOT SWITCH 1 Activates Injector Assembly.
12 INJ 117 TUBE CONNECTOR BODY -BLACK 1 Secures Syrup Line Manifold to flavor
lines.
13 ELE 444 1 AMP, 1 1/4" SLOW BLOW FUSE 2 System overload protection.
14 RUB 659 UPPER ADAPTER O-RING FOR
ADPT 8750-A ADAPTER 1 Creates tension to secure Adapter to freezer door.
15 RUB 660 LARGER SYRUP PORT O-RING 1 Provides sealed cavity inside syrup port.