Flavor Burst TS 80FCB User manual

©2014 Flavor Burst Company Printed in January Printed in
All Rights Reserved The United States of America
Flavor Burst®
Frozen Beverage System
Model TS 80FCB
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: [phone]
Toll Free Number: [phone]
Fax: [phone]
www.flavorburst.com
For pricing, ordering and support, contact one
of our qualified distributors.
Warranty
An installation and warranty form is provided with every FB 80FCB system, located inside the
FB 80FCB unit with this manual. It is important that the operator carefully review the warranty and
installation documents accompanying the unit before using this system. Any questions or concerns
regarding the warranty should be clarified upon delivery or installation. For more information, contact
your local authorized Flavor Burst ®distributor.

1
TABLE OF CONTENTS
Introduction……………………………...………………………………………….………….4
Safety Precautions……………………………..…………….………..……..….…………....4
Parts Identification/Function……...……………………….……..…..……….……..….…..5
Replacing the Syrup Flavors…………...…………………………..…….………...……...18
Scheduled Maintenance…………...……………………………….…….………...…...….22
Clean-In-Place (CIP) Procedure…………………………………....…………..…...22
CIP –Phase 1: 9-Tube Assembly Cleaning……………………………...…22
CIP –Phase 2: Syrup System Cleaning………….....……………….......…23
CIP –Phase 3: Reassembly………………………………….……….......…26
Priming the Syrup System………………………………….....…………...….......…27
Refilling the Sanitizer Tank…………………………………..........……………....…29
Cleaning the Door Spout Assembly…...…………………….....…………..............29
Cleaning / Replacing Syrup Port O-Rings……….…………………………….....…29
Miscellaneous Cleaning Procedures…………………………………………......…30
Area Under the Cabinet……….……………………….....……………......…30
Inside the Cabinet………………………………….....………………….....…31
Tube / Cable Casing Assembly…………………………….………….…..…31
9-Tube Assembly Syrup Lines……………………....……………….…....…31
Touchscreen and Mounting Bracket……………....……………….…......…32
Winterizing the Unit….………………………………..………...……………..…...…32
Equipment Setup……………………………………………………...…..……….……..….36
Installing the Door Spout Assembly………………………..………………..…...…36
Mounting the Tube / Cable Casing Assembly...……………………...……….....…38
Connecting the Unit Syrup Line……………………………………………….......…39
Installing and Filling the Sanitizer Tank………………………….…………….....…39
Mounting the Touchscreen Assembly..………………………….…………….....…40
Power Connections and Power Up……………………………………….…........…41
Installing Flavors and Priming Syrup Lines………………………...……….…...…42
Adjusting Base Product Flow Rate……………………………….…………….....…43

2
TABLE OF CONTENTS (continued)
Touchscreen Operations…………...…….……………………………………....……...…44
Calibrating the Touchscreen……………..….…………………………………….…44
Enabling the TS 80FCB System………………………………….……………….…45
Testing the TS 80FCB System………………………....………….………....…...…47
Disabling the Injector Flush Feature….………………………….…………….....…48
Enabling the FCB Purge Feature……..………………………….…………….....…49
Draw Mode Options………………………………………………….……….....…….50
Enabling the Standard Manual Draw Mode…………............................…51
Dispensing Product –Standard Manual Draw Mode……………….…..…52
Enabling the Timed Serving Size Draw Mode………………………..…….53
Dispensing Product –Timed Serving Size Draw Mode……………..…….54
Setting Serving Size Timing……………....………………..…................................55
Adjusting the End of Serving Delay Timing……………………………………...….57
Assigning Flavors to the Menu……………………………………………………….58
Adjusting Flavor Dispense Rate………………………...…………………….......…59
Adjusting Alternating Flavor Timing………………………………….………..….…60
Accessing the Water / Syrup Flush Mode………………..……………...……........61
Accessing the Prime Syrup Pump Mode………………………………….….…..…62
Enabling the Pass Code Feature.…………………………………………..……..…63
Accessing and Resetting the Serving Count……………………………….……….64
Accessing the Diagnostics Information...…………………....................................65
Enabling the Second Language Option……………………………………………..66
Enabling the Dispense Instruction Screen………………………………………….67
Enabling the Self Serve Mode…………………………………………………….….68
Updating and Creating Touchscreen Labels………………..…………………...…69
Uploading the Touchscreen Labels…………………………….……………….......71
Reformatting the SD Card……..…………………………………………………..…73
Directory of Cleaning Procedures……………………………...………………..…….….74
Parts Replacement Schedule………...………………….………………..….……………74
Recommended Maintenance Items Replacement Schedule………………....………75
Alternate Parts and Kits by Freezer Model……………………………...…….…..…….75
Ordering/Service Information…………….…….…...………………………...……....…..76

3
PAGE INTENTIONALLY LEFT BLANK

4
INTRODUCTION
Congratulations on your purchase of an
FB 80FCB series flavoring system! As a food
and beverage provider, your customers are
your greatest asset. Your primary concern
must be the health and welfare of your
customers. This manual provides everyday
operating guidelines and procedures. Special
functions have been incorporated into the
equipment to provide simple and effective
cleaning and sanitizing of your unit. We urge
you to follow these instructions carefully and
maintain strict sanitary practices in your daily
operating routine.
The FB 80FCB series system is an add-on to a
frozen beverage freezer designed to blend
concentrated flavorings throughout frozen
beverage product as it is dispensed. To
dispense a flavored product, the operator first
selects the flavor(s) from the system keypad.
The draw-handle must then be moved into the
open position in a smooth continuous motion to
activate the FB 80FCB system and dispense
flavored product. Returning the draw-handle to
a closed position will stop product flow and the
FB 80FCB system.
Flavor Burst™syrup is stored within the
equipment cabinet in 1 gallon disposable bags.
Proper syrup injection rate is maintained by
adjusting the flavor level on the system keypad.
Components of the FB 80FCB system should
be cleaned daily to ensure the highest standard
of sanitation. When your equipment is
delivered or if it has been unused for more than
24 hours, follow the DAILY OPENING
PROCEDURES.
NOTE: PARTS AND PART NUMBERS MAY
VARY FROM WHAT IS SHOWN AND LISTED.
CONSULT YOUR LOCAL DISTRIBUTOR IF
YOU HAVE ANY QUESTIONS CONCERNING
DIFFERENCES.
Always follow these safety precautions when
operating the Flavor Burst®system:
DO NOT operate the system without
reading this operator’s manual. Failure to follow
this instruction may result in equipment
damage, poor system performance, health
hazards, or personal injury.
DO NOT operate the system unless it is
properly grounded. Failure to follow this
instruction may result in electrocution.
DO NOT operate the system with larger
fuses than specified on the system data label.
Failure to follow this instruction may result in
electrocution or damage to the machine.
Consult your electrician.
DO NOT put objects or fingers in the
door spout. Failure to follow this instruction may
result in contaminated product or personal
injury from blade contact.
The FB 80FCB cabinet system must be
placed on a level surface capable of supporting
at least 220 lbs of weight. Failure to comply
may result in personal injury or equipment
damage.
DO NOT install the unit in an area where
a water jet could be used, and do not use a
water jet to clean or rinse the system. Failure to
follow these instructions may result in serious
electrical shock.
NOISE LEVEL: Airborne noise emission does
not exceed 70 dB(A) when measured at a
distance of 1.0 meter from the surface of the
machine and at a height of 1.6 meters from the
floor.
NOTE: Operations Manual subject to
change. Contact your local distributor for most
recent updates concerning the FB 80FCB unit.
SAFETY PRECAUTIONS

5
General System Overview (See Figure 1)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
1
ADPT TY80S-FCB
MODIFIED FREEZER SPOUT
ASSEMBLY
1
Dispenses product mixed with flavorings.
2
ELE 805
TOUCHSCREEN SUB-ASSEMBLY
1
Flavor Burst unit command center.
3
ELE 810
SD CARD READER
1
Transfers updated programming and files
from the computer to the SD card.
4
ELE 434
POWER CABLE
1
Supplies the electronics board with
power.
5
SAN 740
SANITIZER TANK ASSEMBLY
1
Houses sanitizer cleaning solution.
6
SPR 5800FCB
SPARE PARTS KIT
1
Houses extra spare parts and wear
items.
7
N/A
CABINET ASSEMBLY
1
Houses flavor trays, electronics, and
pumps.
8
CAB 113
FLAVOR TRAY
8
Houses syrup bags.
9
SYR 944SH
SYRUP TUBE ASSEMBLY –
SHAKE BAG COUPLER
8
Transports the flavoring from the syrup
bag to the syrup pump.
10
MIS 3196
STAINLESS TUBE / CABLE CASING
ASSEMBLY
1
Attaches the flavor lines and/or cables to
the side of the freezer.
11
MIS 3206
TOUCHSCREEN MOUNTING
BRACKET ASSEMBLY
1
Mounts the Touchscreen to the freezer.
12
SYR 946
SYRUP BAG LOCK
8
Secures the syrup bag fitments to the
tray.
PARTS IDENTIFICATION/FUNCTIONS

6
General System Overview
Figure 1

7
Cabinet (See Figure 2)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
1
N/A
ELECTRONICS SYSTEM
1
Houses microprocessor and electronics.
2
CAB 135R-A
RIGHT SIDE PANEL
1
Holds tray support brackets and panel
brackets.
3
CAB 145
TRAY SUPPORT BRACKET
8
Supports flavoring trays.
4
FAS 2024
8-32 X 1/4 PAN HEAD
28
Fastens panel brackets to divider panel,
secures sides.
5
FAS 2014
8-32 X 1/2" PAN HEAD
25
Attaches top panel, back cover, and
feet to cabinet.
6
ELE 483
SANITIZER PUMP CABLE
1
Provides power to the sanitizer pumps.
7
ELE 496
PUMP CABLE
1
Provides power to the syrup pumps.
8
MIS 3066
MINI BUSHING
1
Protects flush tube.
9
MIS 3028-S
FLUSH TUBE ASSEMBLY - SHAKE
1
Connects with flavor line to flush with
sanitizer solution.
10
CAB 139
FRONT DOOR PANEL
1
Provides easy access to syrup bags and
connectors.
11
CAB 136-A
REAR PUMP COVER
1
Back panel to cover pumps.
12
FIX 1023
3/16" X 3/16" BARB TUBE CONNECT
1
Splices together flush tubes.
13
CAB 134
DIVIDER PANEL
1
Holds tray support brackets and divides
flavor trays.
14
CAB 144R
RIGHT PANEL BRACKET
3
Holds tray support rails.
15
CAB 144L
LEFT PANEL BRACKET
3
Holds tray support rails.
16
CAB 143
LATCH BRACKET
1
Provides latching tab for front panel latch.
17
FAS 2001
FRONT DOOR PANEL LATCH
1
Latches front door to cabinet front.
18
SYR 927
INTERNAL 9-TUBE ASSEMBLY
1
Transports syrup from bags to flavor
9-Tube Assembly.
19
SAN748
PERISTALTIC SANITIZER PUMP
1
Pumps sanitizer solution to flush tube and
neutral base to purge the spout.
20
SYR 926
PERISTALTIC SYRUP PUMP
8
Pumps syrup from flavor bags to flavor lines.
21
CAB 155L
PUMP MOUNTING STRIP
1
Support for syrup trays and spacing
between panels.
22
CAB 155R
PUMP MOUNTING STRIP
1
Support for syrup trays and spacing
between panels.
23
FAS 2037
TAPPED NYLON SPACER
12
Secures screw to center panel, and
support for trays.
24
FAS 2032
STANDARD NYLON SPACERS
12
Provides extra support for flavor trays.
25
FAS 2034
8-32 X 3/4" MACHINE SCREW
12
Attaches bushings to divider panel.
26
MIS 3067
OPEN/CLOSED BUSHING
1
Strain relief for internal 9-Tube Assembly.
27
FIX 1033
1/4" X 1/4" BLKHD (PUSH-TO-
CONNECT)
1
Connects Sanitizer Tank tube and neutral
base flush line to the unit.
28
SYR 931
CLEAR TUBING
>1
Transports sanitizer solution from tank
to Pump Flush Adapter
29
CAB 133
BASE PANEL
1
Attaches the bottom of the inner and side
panels.
30
RUB 618
RUBBER BUMPER WITH WASHER
6
Adds space between cabinet base and table.

8
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
31
FAS 2035
8-32 NUTS - EXT. LOCK WASHER
6
Attaches to screw and holds rubber bumper
in place.
32
MIS 3074
SHORTY PLUG #1672
6
Covers screw hole in rubber bumper.
33
FAS 2040
6-32 X 1/4" TAPPING SCREW
24
Secures tray support bracket to side panels.
34
CAB 135L-A
LEFT SIDE PANEL
1
Holds tray support brackets and panel
brackets.
35
SYR 944SH
SYRUP TUBE ASSEMBLY –
SHAKE BAG COUPLER
8
Transports the flavoring from the syrup bag
to the syrup pump.
36
FIX 1045
1/4" TUBE TO 1/4" HOSE STEM
1
Connects the Pump Flush Adapter tubing to
the cabinet base fitment.
Cabinet
Figure 2

9
Door Spout Assembly and Related Parts (See Figure 3)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
1
FCB 112
MODIFIED DOOR SPOUT
ASSEMBLY
1
Dispenses product mixed with flavorings.
1A
RUB 652-RSS
SMALLER SYRUP PORT O-RING
1 ea.
Provides a sealed cavity inside the syrup port.
1B
RUB 660
LARGER SYRUP PORT O-RING
1 ea.
Provides a sealed cavity inside the syrup port.
2
ELE 530
SPIGOT SWITCH ASSEMBLY KIT
1
Activates the syrup pumps.
2A
MIS 3179
MAGNETIC ACTUATOR PIN
1 ea.
Activates the Spigot Switch.
3
FCB 121
FLOW RATE CONTROLLER
1
Regulates the rate at which product is
dispensed.
3A
FAS 2134
8-32 x 1 ½” M/SCREW P.H. SS
1 ea.
Adjusts to shorten and lengthen the assembly
to allow more or less product dispensed.
3B
FCB 115
8-32 X 1” PLAS STAND OFF
1 ea.
Connects the two screws of the assembly.
3C
FAS 2024
8-32 X ¼” M/SCREW P.H. SS
1 ea.
Remains as a stationary screw.
4
SYR 932-B
9-TUBE ASSEMBLY
1
Supplies syrup to the draw spout from the
pumps.
5
INJ 117
TUBE CONNECTOR BODY-BLACK
1
Secures flavor line manifold to flavor lines.
6
MIS 3142
FLAVOR LINE DUST CAP- FB 80
1
Covers syrup manifold when not connected.
7
INJ 201A
SYRUP MANIFOLD
1
Connects flavor line to modified door spout.
8
RUB 601
9-POS DUCKBILLE CHECK VALVE
1
Provides sealed cavity and prevents syrup
leakage.
9
SYR 932
6’ 9-TUBE ASSEMBLY
1
Supplies syrup to the draw spout from the
pumps.
9A
FAS 2051
ROLLED FLANGE EYELET
18 ea
Provides tension in syrup line to affix to line
coupler.
9B
ROT 510
LINE COUPLER
2 ea.
Holds flavor lines in place.
9C
RUB 610
BAG CONNECTOR O-RING
1 ea.
Provides extra tension between tube
connectors.
9D
ROT 515-A
9-TUBE ASSEMBLY WAVE SPRING
1 ea.
Provides tension between tube connectors.
9E
INJ 116
LINE COUPLER NUT –BLACK
1 ea.
Connects flavor lines to the internal 9-Tube
Assembly.
9F
SYR 901
6’ 9-TUBE ASSEMBLY TUBES
9 ea.
Brings syrup from pump to modified door
spout.
9G
ROT 511
LINE COUPLER NUT
1 ea.
Connects the flavor lines to the internal 9-
Tube Assembly.
9H
RUB 602
9-POS TUBE CONNECTOR
GASKET
1 ea.
Provides a sealed cavity.

10
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
10
MIS 3196
STAINLESS 9-TUBE CASING
ASSEMBLY
1
Protects and holds the cables and 9-Tube
Assembly in place on the freezer side panel.
10A
MIS 3190
STAINLESS 9-TUBE CASING
HINGED CHANNEL
1 ea.
Covers and protects the cables and tubes of
the Casing Assembly.
10B
MIS 3051
CH-6 CHANNEL MAGNET
ASSEMBLY
2 ea.
Holds the Casing Channel to the freezer
panel.
10C
FAS 2040
6-32 x 1/4 PAN HEAD SCREW
1 ea.
Secures the Casing cover to the mounting
brackets.
10D
FAS 2024
8-32 x 1/4 PAN HEAD SCREW
4 ea.
Secures the magnet assembly to the
mounting brackets.
10E
FAS 2035
8-32 NUTS-EXT. LOCK WASHER
4 ea.
Secures the magnet assembly to the
mounting brackets.
Door Spout Assembly and Related Parts
Figure 3

11
Syrup Pump and Related Parts (See Figure 4)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
1
N/A
SHAKE SYRUP PUMP
8
Pumps syrup from flavor bags to flavor
lines.
1A
SYR 926
PERISTALTIC SYRUP PUMP
1 ea.
Pumps syrup from flavor bags into flavor
lines.
1B
TUB 809
1/4" SYRUP SHAKE PUMP
REPLACEMENT TUBE
1 ea.
Transports syrup through pump.
1C
FIX 1045
1/4" TUBE TO 1/4" HOSE STEM
2 ea.
Creates tension for tighter fit, connects
pump to fitment.
1D
FIX 1035
1/4 TO 3/16 OD REDUCING UNION
1 ea.
Connects syrup pump to flavor line out.
1E
FIX 1036
1/4" TO 1/4" OD UNION ELBOW
1 ea.
Connects bag connector assembly to flavor
line/pump.
2
SYR 944SH
SYRUP TUBE ASSEMBLY –
SHAKE BAG COUPLER
8
Transports the flavoring from the syrup bag
to the syrup pump.
2A
SYR 928
#27-1102-99 .265" BAG COUPLER
1 ea.
Fastens bag fitment to bag connector.
2B
TUB 811
TUBE-SILICONE .188X.375 PE
FB80
1 ea.
Provides sealed cavity inside bag fitment.
2C
FIX 1048
FITTING ¼ X ¼ BARB FB80
1 ea.
Connects bag coupler assembly to flavor
line/pump.
2D
SYR 902
FLAVOR-IN TUBE
1 ea.
Carries syrup from syrup bag to pump.
3
FAS 2051
ROLLED FLANGE EYELET
9
Creates tension for tighter fit, 9 per Tube
Assembly.
4
MIS 3023
DUST CAP
1
Cover to protect end of flavor lines.
5
CAB 113
FLAVORING TRAY
8
Houses syrup bags.
6
ELE 496TS
PUMP & SANITIZER CABLE
HARNESS
1
Supplies power from microprocessor to
pump.
7
SYR 900
4' 9-TUBE ASSEMBLY TUBES
9
Brings syrup from pump to the spout.
8
ROT 511
LINE COUPLER NUT
1
Connects flavor lines to the internal 9-Tube
Assembly.
9
ROT 512
TUBE CONNECTOR BODY
1
Connects internal 9-Tube Assembly to
flavor lines.
10
ROT 510
LINE COUPLER
1
Holds flavor lines in place.
11
SYR 946
SYRUP BAG LOCK
8
Secures the syrup bag fitments to the tray.

12
Syrup Pump and Related Parts
Figure 4

13
Sanitizer Pump and Related Parts (See Figure 5)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
1
SAN 748
SANITIZER PUMP ASSEMBLY
1
Supplies sanitizer to flush tube.
2
TUB 807
SANITIZER TUBE REPLACEMENT
1
Transports sanitizer through pump.
3
MIS 3023
DUST CAP
1
Cover to protect end of flavor lines.
4
FAS 2051
ROLLED FLANGE EYELET
1
Creates tension for tighter fit 1 per
pump, 9 per tube assembly.
5
ROT 510
LINE COUPLER
1
Holds flavor lines in place.
6
ROT 512
TUBE CONNECTOR BODY
1
Connects internal 9-Tube Assembly to
flavor lines.
7
ROT 511
LINE COUPLER NUT
1
Connects flavor lines to the internal
9-Tube Assembly.
8
SYR 900
4' 9-TUBE ASSEMBLY TUBES
9
Transports syrup and sanitizer from
pumps to the door spout.
9
FIX 1035
1/4 TO 3/16 OD REDUCING UNION
1
Connects elbow to sanitizer line.
10
FIX 1042
TUBE-TO-TUBE ELBOW
2
Connects pump tube to reducing union.
11
ELE 496TS
PUMP & SANITIZER CABLE
HARNESS
1
Provides power to the sanitizer pump.
12
SAN 701
SANITIZER TANK
1
Holds sanitizer solution.
13
MIS 3028-S
FLUSH TUBE ASSEMBLY - SHAKE
1
Connects with flavor line to flush with
sanitizer solution.
14
FIX 1023
3/16" X 3/16" BARB TUBE CONNECT
1
Splices together flush tubes.
15
TUB 803
.17 x 1/4 LDPE TUBING-PER FOOT
1
Transports sanitizer solution from tank
to sanitizer pump.
16
FIX 1036
1/4" TO 1/4" OD UNION ELBOW
1
Connects sanitizer tube to supply tube.
17
SAN 715
SUPPLY TUBE CAP
1
Fastens grommet securely to tank.
18
RUB 615
FEEDER TUBE RUBBER GROMMET
1
Holds sanitizer tube in place and seals
tank hole.
19
SYR 902
SANITIZER SUPPLY TUBING
1
Supplies sanitizer from Sanitizer Tank.
20
SAN 734
HAND PUMP ASSEMBLY-FLUTED
TANK
1
Seals Sanitizer Tank and adds pressure
when needed.
21
SAN 701
SANITIZER TANK
1
Holds sanitizer solution.
22
FIX 1045
1/4" TUBE TO 1/4" HOSE STEM
1
Connects the Pump Flush Adapter tubing to
the cabinet base fitment.
23
SYR 931
CLEAR TUBING
>1
Transports sanitizer solution from tank
to the Pump Flush Adapter.
24
FIX 1033
1/4" X 1/4" BLKHD (PUSH-TO-
CONNECT)
1
Connects Sanitizer Tank tube and neutral
base flush line to the unit.

14
Sanitizer Pump and Related Parts
Figure 5

15
Electronic Parts and Connections (See Figure 6)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
1
ELE 805
TOUCHSCREEN ASSEMBLY
1
Flavor Burst unit command center.
1A
N/A
TOUCHSCREEN SUB-ASSEMBLY
1 ea.
Control center for the Flavor Burst system.
1B
ELE 215TS
TOUCHSCREEN CONTROLLER
CABLE
1 ea.
Provides power between the Touchscreen
and the power supply and spigot switch.
1C
ELE 525M
SPIGOT SWITCH EXTENSION
1 ea.
Connects the spigot switch to the
Touchscreen.
1D
ELE 807
SD CARD
1 ea.
Transfers updated files and programming
from the computer to the Touchscreen.
2
MIS 3206
TOUCHSCREEN MOUNTING
BRACKET ASSEMBLY
1
Mounts the Touchscreen to the freezer.
2A
MIS 3206A
MOUNTING BRACKET
TOUCHSCREEN PLATE
1 ea.
Mounts the Touchscreen to the freezer.
2B
MIS 3206B
MOUNTING BRACKET CONNECTOR
PLATE
1 ea.
Mounts the Touchscreen to the freezer.
2C
MIS 3206C
MOUNT BRACKET FREEZER PLATE
1 ea.
Mounts the Touchscreen to the freezer.
2D
FAS 2024
8-32 X 1/4 PAN HEAD SCREW
5 ea.
Secures the Mounting Bracket parts.
2E
FAS 2006
8-18 x 3/4" PAN HEAD SELF DRILL
SCREW
3 ea.
Secures the Mounting Bracket to the freezer.
3
ELE 810
SD CARD READER
1
Transfers updated programming and files
from the computer to the SD card.
4
ELE 434
POWER CABLE
1
Supplies the electronics board with power.
5
FAS 2024
8-32 X 1/4 PAN HEAD SCREW
4
Secures power supply to the base panel.
6
CAB 137-A
ELECTRONICS COVER
1
Protects and covers the electronics
microprocessor.
7
FAS 2014
8-32 X 1/2" PAN HEAD
16
Secures various parts within the top of the
unit.
8
MIS 3150
FLAVOR BURST LOGO DECALS
1
Displays Flavor Burst trademark logo.
9
CAB 156
CONNECTOR SHIELD
1
Protects power cables from liquids;
splash guard.
10
ELE 485
120V POWER ENTRANCE MODULE
1
Power source inlet.
10A
N/A
GROUNDING WIRE
1 ea.
Grounds electricity.
11
ELE 496TS
PUMP & SANITIZER CABLE
HARNESS
1
Provides power to the syrup and sanitizer
pumps.
11A
N/A
GROUNDING WIRE
1 ea.
Grounds electricity.
12
FAS 2042
4/40 LOCK NUTS
4
Secures screws to mount pump cable face.
13
FAS 2035
8-32 NUTS - EXT. LOCK WASHER
6
Secures ground wire to screw and
Panel and the Electronics Box to the panel.
14
CAB 138TS
ELECTRONICS BASE PANEL
1
Secures microprocessor.
15
ELE 806A
ELECTRONICS BOX
1
Main power supply.
16
MIS 3166
CLOSURE PLUG
2
Closes up extra openings.
17
FAS 2008
4-40 X 3/8" PAN HEAD SCREWS
4
Attaches pump cable face to panel.

16
Electronic Parts and Connections
Figure 6

17
Spare Parts Kit (See Figure 7)
ITEM
PART NO.
DESCRIPTION
QTY.
FUNCTION
1
SPR 5800FCB
SPARE PARTS KIT FOR FCB
1
Houses extra spare parts and wear items.
2
MIS 3179
MAGNETIC ACTUATOR PIN
1
Activates the ELE 530 Spigot Switch. Not
used with the FB 80FCB Auto Draw Valve
system.
3
RUB 601
9-POS DUCKBILL CHECK VALVE
1
Provides sealed cavity and prevents syrup
leakage.
4
RUB 660
LARGER SYRUP PORT O-RING
1
Provides a sealed cavity inside the syrup
port.
5
RUB 652-RSS
SMALLER SYRUP PORT O-RING
1
Provides a sealed cavity inside the syrup
port.
6
INJ 117
TUBE CONNECTOR BODY -BLACK
1
Secures flavor line manifold to flavor lines.
7
RUB 602
9-POS TUBE CONN. GASKET
1
Provides sealed cavity.
8
INJ 201A
SYRUP MANIFOLD
1
Connects flavor line to the door spout.
9
ELE 444
1 AMP, 1 1/4" SLOW BLOW FUSE
2
System overload protection.
Figure 7

18
NOTE: BE SURE TO PLACE A CONTAINER
UNDER THE DOOR SPOUT TO CATCH THE
PRODUCT AND SANITIZER SOLUTION.
NOTE: YOUR HANDS SHOULD BE CLEANED
AND SANITIZED BEFORE YOU PERFORM
THE FOLLOWING PROCEDURE.
NOTE: THE FOLLOWING PROCEDURES
REQUIRE APPROVED, SERVICEABLE AND
SANITIZED TOOLS AND BRUSHES.
CONTACT YOUR LOCAL DISTRIBUTOR FOR
RECOMMENDED SUPPLIES.
NOTE: USE AN APPROVED CLEANER AND
SANITIZER FOR THE FOLLOWING
PROCEDURES. REFER TO
MANUFACTURER’S INSTRUCTIONS FOR
PROPER PREPARATIONS OF THESE
CLEANING AGENTS.
NOTE: INSPECT ALL WEAR ITEMS AND
REPLACE IF NECESSARY.
Each syrup flavor is stored inside a numbered
tray (1-8) within the system cabinet. Under
normal operating conditions, flavors are
installed as previous flavors become empty.
However, you may change flavors periodically
as desired.
1. Mix approved detergent with warm water
according to manufacturer’s instructions.
Also prepare approved sanitizer solution
according to manufacturer’s instructions.
2. Place a cup or container under the spout.
3. Complete Steps 8-12 and Steps 15-21 of
the “CIP – Phase 2” Clean-In-Place
procedure in the SCHEDULED
MAINTENANCE section for the
corresponding syrup line.
NOTE: IT IS NOT NECESSARY TO
PERFORM STEPS 13 AND 14 AS THEY WILL
BE PERFORMED LATER IN THIS SECTION.
4. Proceed to Steps 5-11 while the flush
process is running.
5. Pull the tray forward and remove the syrup
bag. Discard the syrup bag if it is empty or
expired. If the bag has usable syrup, store
the syrup as directed on the label.
6. Clean the syrup tray with a single service
towel and detergent water, rinse and dry
thoroughly.
7. Select the flavor you wish to use, then place
the bag on the table with the fitment up and
remove the dust cap.
REPLACING THE SYRUP FLAVORS

19
8. Lifting up with the bag fitment, press the
center pin of the bag fitment valve and
gently press on the bag to release any
excess air.
9. Place the tray up-side-down over the bag
and pull the fitment into the tray opening as
shown. The grooves of the bag fitment
should slide into the tray opening.
10. Holding the fitment in place, raise the open
end of the tray and flip the tray right side up.
As the tray is set back down, allow the bag
to settle in the tray.
11. Make sure the syrup bag is settled neatly
into the tray, and then install the loaded tray
into the cabinet.
12. Once the Water / Syrup Flush process has
completed, disconnect the Pump Flush
nozzle from the Syrup Bag Connector.
Return the Pump Flush Adapter to its place
beneath the syrup trays.
13. Clean the exposed surfaces of the Syrup
Bag Connector and bag fitment with
detergent water, single service towel and
brush if necessary. Then rinse and dry the
Connector and fitment using clean water
and single service towels.