Fleck 3150 User manual

IMPORTANT: Fill in pertinent information on page 2 for future reference.
MODEL 3150
Up-flow Brine
Service Manual

MODEL 3150 UP-FLOW
Job Specification Sheet
Printed in U.S.A.
* JOB NO. __________________________________________________________
* MODEL NO. _______________________________________________________
* WATER TEST______________________________________________________
* CAPACITY PER UNIT _______________________________________________
* MINERAL TANK SIZE DIA.________HEIGHT_________
* BRINE TANK SIZE & SALT
SETTING PER REGENERATION: ______________________________________
Page 2
* CONTROL VALVE SPECIFICATIONS
1) Type of Timer (see pages 19, 20, & 21)
A) 7 day or 12 day
B) * 3,750 to 63,750 gallon meter or
* 18,750 to 318,750 gallon meter or
* Other_______________________________________________________
C) Meter Wiring Package
1) System #4 - 1 tank; 1 meter; immediate or delayed regeneration
2) System #5 - 2 tanks; 2 meters; interlock
3) System #6 - 2 tanks; 1 meter; series regeneration
4) System #7 - 2 tanks; 1 meter; alternator
2) Timer Program Settings
A) Backwash __________________________ min.
B) Brine & Slow Rinse ___________________ min.
C) Rapid Rinse_________________________ min.
D) Brine Tank Refill______________________ min.
3) Drain Line Flow Controller ________________ gpm.
4) Brine Line Flow Controller ________________ gpm.
5) Injector Size # __________________________
6) Service Valve Operation Units (SVO)
Size of Service Valve ____________________.

Printed in U.S.A.
Page 3
MODEL 3150 UP-FLOW
General Commercial Pre-Installation Check List
WATER PRESSURE: A minimum of 25 pounds of water pressure is required for regeneration valve to operate
effectively.
ELECTRICAL FACILITIES: A continuous 115 volt, 60 Hertz current supply is required. (Other voltages available.)
Make certain the current supply is always hot and cannot be turned off with another switch.
EXISTING PLUMBING: Condition of existing plumbing should be free from lime and iron buildup. Piping that is built up
heavily with lime and/or iron should be replaced. If piping is clogged with iron, a separate iron filter unit should be
installed ahead of the water softener.
LOCATION OF SOFTENER AND DRAIN: The softener should be located close to a drain.
BY-PASS VALVES: Always provide for the installation of a by-pass valve.
CAUTION: Water pressure is not to exceed 120 p.s.i., water temperature is not to exceed 110°F, and the unit cannot be
subjected to freezing conditions.
INSTALLATION INSTRUCTIONS
1. Place the softener tank where you want to install the unit making sure the unit is level and on a firm base.
(Maximum 7 feet apart for twin units.)
2. All plumbing should be done in accordance with local plumbing codes. The pipe size for the drain line should be the
same size as the drain line flow control connection. Water meters are to be installed on soft water outlets. Twin
units with (1) one meter shall be installed on common soft water outlet of units.
3. Make sure that the floor is clean beneath the salt storage tank and that it is level.
4. Place approximately 1″of water above the grid plate (if used) in your salt tank. Salt may be placed in the unit at this
time.
5. Place in by-pass position. Turn on the main water supply. Open a cold soft water tap nearby and let run a few
minutes or until the system is free from foreign material (usually solder) that may have resulted from the
installation.
6. Place the by-pass in service position.
7. Manually index the softener control into “service” position and let water flow into the mineral tank. When water flow
stops, close inlet valve, place control in “brine and rinse” position to relieve head of air, then gradually open inlet
valve to purge remaining air in tank Return control to “service” position.
8. Electrical: All electrical connections must be connected according to codes. Use electrical conduit if applicable.
Plug into power supply.

Printed in U.S.A.
Page 4
MODEL 3150 UP-FLOW
Water Conditioner Flow Diagrams
1SERVICE POSITION
Hard water enters at valve inlet flows thru valve to the top of tank down thru mineral to the
bottom distributor. Conditioned water flows to the valve, around the piston and out the outlet.
2BRINE AND SLOW RINSE POSITION 3BACKWASH POSITION
Hard water enters at valve inlet flows thru the piston to the
injector nozzle and throat to draw brine from the brine tank
brine flows thru valve to the bottom of tank up thru
mineral to top of tank, around the piston and out the drain.
Flow thru injectors continues for slow rinse for remainder of
cycle. Hard water is also available at valve outlet.
Hard water enters at valve inlet flows thru piston to the
bottom of tank up thru mineral to top of tank, around the
piston and out the drain. Hard water is also available at valve
outlet.
OUTLET
INLET
DRAIN
TO BRINE
INLET
TOP OF TANK
BOTTOM OF
TANK
OUTLET
INLET
DRAIN
TO BRINE
TANK
INLET
TOP OF TANK
BOTTOM OF
TANK
OUTLET
TO BRINE
TANK
BOTTOM
OF TANK
TOP OF TANK
INLET
DRAIN
INLET
TANK

Printed in U.S.A.
Page 5
MODEL 3150 UP-FLOW
Water Conditioner Flow Diagrams (Cont’d.)
4RAPID RINSE POSITION
Hard water enters at valve inlet flows thru valve to the top bottom of tank down thru mineral to bottom
distributor back to top of tank, around the piston and out the drain. Hard water is also available at valve outlet.
5BRINE TANK REFILL POSITION
Hard water enters at valve inlet flows thru valve to the top of tank down thru mineral to the bottom
distributor. Conditioned water flows up to valve outlet and thru the throat and nozzle to fill brine tank.
OUTLET
INLET
DRAIN
TO BRINE
TANK
BOTTOM OF
TANK
INLET
TOP OF TANK
OUTLET
INLET
DRAIN
INLET
TO BRINE
TANK
BOTTOM OF
TANK
TOP OF TANK

Printed in U.S.A.
Page 6
MODEL 3150 UP-FLOW
Control Valve
(see opposite page for parts list)
12
1
10
2
3
11A
13
14
15
11B
3
4
23
4
2
9
8
7
6
5

Printed in U.S.A.
Page 7
MODEL 3150 UP-FLOW
Control Valve
Parts List
Item No. Quantity Part No. Description
1. . . . . . . . . . . 1 . . . . . . . . . . . 15114 . . . . . . . . . . . . . . . Valve Body
15114-30NP . . . . . . . . . . Valve Body, Bsp, Nickel Plated
2. . . . . . . . . . . 8 . . . . . . . . . . . 11720 . . . . . . . . . . . . . . . Seal
3. . . . . . . . . . . 5 . . . . . . . . . . . 10369 . . . . . . . . . . . . . . . Spacer - Port
4. . . . . . . . . . . 2 . . . . . . . . . . . 10368 . . . . . . . . . . . . . . . Spacer
5. . . . . . . . . . . 1 . . . . . . . . . . . 16337 . . . . . . . . . . . . . . . Piston
6. . . . . . . . . . . 1 . . . . . . . . . . . 14818 . . . . . . . . . . . . . . . Clip - Piston Rod
7. . . . . . . . . . . 1 . . . . . . . . . . . 15125 . . . . . . . . . . . . . . . Piston Rod
8. . . . . . . . . . . 1 . . . . . . . . . . . 14922 . . . . . . . . . . . . . . . O-Ring - 035
9. . . . . . . . . . . 1 . . . . . . . . . . . 16398-21. . . . . . . . . . . . . End Plug Assembly
10 . . . . . . . . . . 1 . . . . . . . . . . . 15112 . . . . . . . . . . . . . . . Seal
11A . . . . . . . . . 1 . . . . . . . . . . . 15115-01. . . . . . . . . . . . . Adapter - Side Mount 90˚
11B . . . . . . . . . 1 . . . . . . . . . . . 17407 . . . . . . . . . . . . . . . Adapter - Side Mount
12 . . . . . . . . . . 2 . . . . . . . . . . . 16042 . . . . . . . . . . . . . . . Screw - Hex Hd.
17122 . . . . . . . . . . . . . . . Metric
Options
13 . . . . . . . . . . 1 . . . . . . . . . . . 15117-01. . . . . . . . . . . . . Adapter - Top Mount 4″-8 Th’d.
14 . . . . . . . . . . 1 . . . . . . . . . . . 15247 . . . . . . . . . . . . . . . O-Ring - 229 (Dist.)
15 . . . . . . . . . . 1 . . . . . . . . . . . 13575 . . . . . . . . . . . . . . . O-Ring - 240 (Tank)
1 . . . . . . . . . . . 15210 . . . . . . . . . . . . . . . O-Ring (Park Tank)
1 . . . . . . . . . . . 19608-20. . . . . . . . . . . . . Disperser (Not shown)

Printed in U.S.A.
Page 8
MODEL 3150 UP-FLOW
Control Drive Assembly
(see opposite page for parts list)
1
3
4
5
67
8
9
10
11
131415 16
1718
19 20
2122
23
2425
26
27
28B
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
2
28A
16

Printed in U.S.A.
Page 9
MODEL 3150 UP-FLOW
Control Drive Assembly
Parts List
Item No. Quantity Part No. Description
1 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .19304-00 . . . . . . . . . . . . . . . . . . Back Plate -01, -02
2 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .15120-01 . . . . . . . . . . . . . . . . . . Bracket - Motor Mounting
3 . . . . . . . . . . . 2 . . . . . . . . . . . . . . .16346 . . . . . . . . . . . . . . . . . . . . . Nut - 5/16-18
4 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .16044 . . . . . . . . . . . . . . . . . . . . . Drive Motor -115 V. 60 Hz.
16500 . . . . . . . . . . . . . . . . . . . . . Drive Motor -220 V.50 Hz.
16501 . . . . . . . . . . . . . . . . . . . . . Drive Motor - 24 V. 60 Hz.
5 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .17797 . . . . . . . . . . . . . . . . . . . . . Bracket - Switch Mounting
6 . . . . . . . . . . . 4 . . . . . . . . . . . . . . .10302 . . . . . . . . . . . . . . . . . . . . . Insulator - Switch
7 . . . . . . . . . . . 3 . . . . . . . . . . . . . . .10218 . . . . . . . . . . . . . . . . . . . . . Switch
8 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .17845-03 . . . . . . . . . . . . . . . . . . Pin, Hinge
9 . . . . . . . . . . . 4 . . . . . . . . . . . . . . .11235 . . . . . . . . . . . . . . . . . . . . . Nut, 1/4-20
10 . . . . . . . . . . . 2 . . . . . . . . . . . . . . .13365 . . . . . . . . . . . . . . . . . . . . . Lockwasher
11 . . . . . . . . . . . 2 . . . . . . . . . . . . . . .12624 . . . . . . . . . . . . . . . . . . . . . Screw - Pan Hd.
13 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .16053 . . . . . . . . . . . . . . . . . . . . .Bracket - Brine Side
14 . . . . . . . . . . . 2 . . . . . . . . . . . . . . .40133 . . . . . . . . . . . . . . . . . . . . . Screw - Round Hd.
15 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .15226-❊. . . . . . . . . . . . . . . . . . . Terminal Block
16 . . . . . . . . . . . 2 . . . . . . . . . . . . . . .16052 . . . . . . . . . . . . . . . . . . . . . Bushing
17 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .16059 . . . . . . . . . . . . . . . . . . . . . Washer
18 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .16051 . . . . . . . . . . . . . . . . . . . . . Retaining Ring - Bowed “E”
•19 . . . . . . . . . . . 2 . . . . . . . . . . . . . . .10300 . . . . . . . . . . . . . . . . . . . . . Screw - Hex Hd. Thread Cutting
•20 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .19317 . . . . . . . . . . . . . . . . . . . . . Light Bracket
21 . . . . . . . . . . . 4 . . . . . . . . . . . . . . .10231 . . . . . . . . . . . . . . . . . . . . . Screw - Hex Hd.
22 . . . . . . . . . . . 2 . . . . . . . . . . . . . . .17567 . . . . . . . . . . . . . . . . . . . . . Screw - Hex Hd.
23 . . . . . . . . . . . 2 . . . . . . . . . . . . . . .12288 . . . . . . . . . . . . . . . . . . . . . Washer, Lock, #8 Internal
24 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .16494-06 . . . . . . . . . . . . . . . . . . Cam Assembly - Service After RR
1 . . . . . . . . . . . . . . .16494-04 . . . . . . . . . . . . . . . . . . Cam Assembly - Service After Brine Refill
25 . . . . . . . . . . . 4 . . . . . . . . . . . . . . .11224 . . . . . . . . . . . . . . . . . . . . . Screw - Hex Hd.
•26 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .19319 . . . . . . . . . . . . . . . . . . . . . Lamp Window
27 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .18744 . . . . . . . . . . . . . . . . . . . . . Screw
28A . . . . . . . . . . . 1 . . . . . . . . . . . . . . .19277-020 . . . . . . . . . . . . . . . . . Cover, Black
•28B . . . . . . . . . . . 1 . . . . . . . . . . . . . . .19277-021 . . . . . . . . . . . . . . . . . Cover, Lamp Window
29 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .18615-02 . . . . . . . . . . . . . . . . . . Seal, Window
30 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .18745 . . . . . . . . . . . . . . . . . . . . . Window
31 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .18716-03 . . . . . . . . . . . . . . . . . . Seal, Cover
32 . . . . . . . . . . . 4 . . . . . . . . . . . . . . .19203 . . . . . . . . . . . . . . . . . . . . . Screw
33 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .16046 . . . . . . . . . . . . . . . . . . . . . Drive Gear
34 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .16050 . . . . . . . . . . . . . . . . . . . . . Retaining Ring
35 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .11774 . . . . . . . . . . . . . . . . . . . . . Retaining Ring “E”
36 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .16047 . . . . . . . . . . . . . . . . . . . . . Drive Link
37 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .11709 . . . . . . . . . . . . . . . . . . . . . Pin - Drive Link
38 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .16048 . . . . . . . . . . . . . . . . . . . . . Bearing - Drive Link
39 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .11898 . . . . . . . . . . . . . . . . . . . . . Clip
40 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .16045 . . . . . . . . . . . . . . . . . . . . . Drive Pinion
41 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .11381 . . . . . . . . . . . . . . . . . . . . . RolI Pin
42 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .11080 . . . . . . . . . . . . . . . . . . . . . Screw - Flat Hd.
43 . . . . . . . . . . . 3 . . . . . . . . . . . . . . .10872 . . . . . . . . . . . . . . . . . . . . . Screw - Hex Hd.
44 . . . . . . . . . . . 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Timer - (not shown) [3000, 3200, 3210, 3200E, 3200T]
45 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .12287 . . . . . . . . . . . . . . . . . . . . . 7 ft. Power Cord (not shown)
12287-12 . . . . . . . . . . . . . . . . . . 12 ft. Power Cord
19713 . . . . . . . . . . . . . . . . . . . . . 230V US Power Cord
46 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .17967 . . . . . . . . . . . . . . . . . . . . . Strain Relief (not shown)
47 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .16430 . . . . . . . . . . . . . . . . . . . . . Harness (not shown)
48 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .19691 . . . . . . . . . . . . . . . . . . . . . Hole Plug - 3/4 Dia. (not shown)
49 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .19591 . . . . . . . . . . . . . . . . . . . . . Hole Plug - 7/8 Dia. (not shown)
50 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .16427-04 . . . . . . . . . . . . . . . . . . Motor Lead Wire (not shown)
51 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .16384 . . . . . . . . . . . . . . . . . . . . . Wire Harness (not shown)
52 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .14924 . . . . . . . . . . . . . . . . . . . . . Strain Relief (not shown)
53 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .15513 . . . . . . . . . . . . . . . . . . . . . Meter Cable (not shown)
54 . . . . . . . . . . . 2 . . . . . . . . . . . . . . .15250 . . . . . . . . . . . . . . . . . . . . . Label - Terminal Strip (not shown)
55 . . . . . . . . . . . 1 . . . . . . . . . . . . . . .16821 . . . . . . . . . . . . . . . . . . . . . Cable Guide Assembly (not shown)
❊Specify number of terminals • Optional Parts for Lamp Package

Printed in U.S.A.
Page 10
MODEL 3150 UP-FLOW
1800 Series Brine System Assembly
(see opposite page for parts list)
4
6
3
6
1
2
4
5
6
16
15
14
17
13 12 11
10 9
8
15
6
7

Printed in U.S.A.
Page 11
MODEL 3150 UP-FLOW
1800 Series Brine System Assembly
(see opposite page for parts list)
Item No. Quantity Part No. Description
11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16340-01 . . . . . . . . . . . . . . Injector Body
2. . . . . . . . . . . .1. . . . . . . . . . . . . . . . . 15128-❊. . . . . . . . . . . . . . . Injector Nozzle
3. . . . . . . . . . . .1. . . . . . . . . . . . . . . . . 15127-❊. . . . . . . . . . . . . . . Injector Throat
4. . . . . . . . . . . .3. . . . . . . . . . . . . . . . . 15246 . . . . . . . . . . . . . . . . . O-Ring -116
5. . . . . . . . . . . .1. . . . . . . . . . . . . . . . . 16341-01 . . . . . . . . . . . . . . Injector Cover
6. . . . . . . . . . . .6. . . . . . . . . . . . . . . . . 12473 . . . . . . . . . . . . . . . . . Screw - Hex Hd.
7. . . . . . . . . . . .1. . . . . . . . . . . . . . . . . 16341-02 . . . . . . . . . . . . . . Cover
8. . . . . . . . . . . .1. . . . . . . . . . . . . . . . . 16605 . . . . . . . . . . . . . . . . . Retainer Plate
9. . . . . . . . . . . .2. . . . . . . . . . . . . . . . . 13303 . . . . . . . . . . . . . . . . . O-Ring - 021
10 . . . . . . . . . . .1. . . . . . . . . . . . . . . . . 16596 . . . . . . . . . . . . . . . . . Nut - Q.C.
11 . . . . . . . . . . .1. . . . . . . . . . . . . . . . . 16203-01 . . . . . . . . . . . . . . Connector - Brine Valve
12 . . . . . . . . . . .1. . . . . . . . . . . . . . . . . 16497 . . . . . . . . . . . . . . . . . Brine Stem Assembly
13 . . . . . . . . . . .1. . . . . . . . . . . . . . . . . 15241 . . . . . . . . . . . . . . . . . Brine Valve Body
14 . . . . . . . . . . .1. . . . . . . . . . . . . . . . . 11772 . . . . . . . . . . . . . . . . . Spring
15 . . . . . . . . . . .1. . . . . . . . . . . . . . . . . 11774 . . . . . . . . . . . . . . . . . Retaining Ring
16 . . . . . . . . . . .1. . . . . . . . . . . . . . . . . 16498-01 . . . . . . . . . . . . . . Stem Guide Assembly
17 . . . . . . . . . . .1. . . . . . . . . . . . . . . . . 11912 . . . . . . . . . . . . . . . . . Fitting - Brine Line
18 . . . . . . . . . . .1. . . . . . . . . . . . . . . . . 11183 . . . . . . . . . . . . . . . . . O-Ring - 017
19 . . . . . . . . . . .1. . . . . . . . . . . . . . . . . 11180 . . . . . . . . . . . . . . . . . Screw - Round Hd.
20 . . . . . . . . . . .1. . . . . . . . . . . . . . . . . 16387 . . . . . . . . . . . . . . . . . Pipe Plug - 1/2 NPT
21 . . . . . . . . . . .2. . . . . . . . . . . . . . . . . 16388 . . . . . . . . . . . . . . . . . Tube Fitting - Straight
22 . . . . . . . . . . .1. . . . . . . . . . . . . . . . . 16491 . . . . . . . . . . . . . . . . . Brine Tube - Not Shown
23 . . . . . . . . . . .1. . . . . . . . . . . . . . . . . 60007 . . . . . . . . . . . . . . . . . Commercial Air Check
24 . . . . . . . . . . .1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flow Control - Specify Flow Rate-
Not - Shown
❊Specify size
Option Without Brine Valve
1 . . . . . . . . . . . . . . . . 16620 . . . . . . . . . . . . . . . . . Fitting - Brine Tank
2 . . . . . . . . . . . . . . . . 10231 . . . . . . . . . . . . . . . . . Screw - Brine Side Bracket
2 . . . . . . . . . . . . . . . . 11235 . . . . . . . . . . . . . . . . . Nut - Brine Side Bracket
1 . . . . . . . . . . . . . . . . 13303 . . . . . . . . . . . . . . . . . O-Ring - 021
Delete: Items 9 thru 19
Injector Throat
Size Color
15127-05 . . . . . . . . . #5 . . . . . . . . . . . . . . . . . . . . Red
15127-06 . . . . . . . . . #6 . . . . . . . . . . . . . . . . . . . . White
15127-07 . . . . . . . . . #7 . . . . . . . . . . . . . . . . . . . . Blue
15127-08 . . . . . . . . . #8 . . . . . . . . . . . . . . . . . . . . Yellow
15127-09 . . . . . . . . . #9 . . . . . . . . . . . . . . . . . . . . Green
15127-10 . . . . . . . . . #10 . . . . . . . . . . . . . . . . . . . Black
Injector Nozzle
15128-05 . . . . . . . . . #5. . . . . . . . . . . . . . . . . . . . Red
15128-06 . . . . . . . . . #6. . . . . . . . . . . . . . . . . . . . White
15128-07 . . . . . . . . . #7 . . . . . . . . . . . . . . . . . . . . Blue
15128-08 . . . . . . . . . #8 . . . . . . . . . . . . . . . . . . . . Yellow
15128-09 . . . . . . . . . #9 . . . . . . . . . . . . . . . . . . . . Green
15128-10 . . . . . . . . . #10 . . . . . . . . . . . . . . . . . . . Black

Printed in U.S.A.
Page 12
MODEL 3150 UP-FLOW
Service Valve Operator
PARTS LIST
Item No. Quantity Part No. Description
1 . . . . . . . . . . . 1. . . . . . . . . . . .15074. . . . . . . . . . . . . . . .Valve Body
2 . . . . . . . . . . . 1. . . . . . . . . . . .16065. . . . . . . . . . . . . . . .Stem
3 . . . . . . . . . . . 1. . . . . . . . . . . .10141. . . . . . . . . . . . . . . .O-Ring - 010
4 . . . . . . . . . . . 2. . . . . . . . . . . .14835. . . . . . . . . . . . . . . .Seal
5 . . . . . . . . . . . 1. . . . . . . . . . . .14834. . . . . . . . . . . . . . . .Spacer
6 . . . . . . . . . . . 1. . . . . . . . . . . .16509. . . . . . . . . . . . . . . .End Plug
7 . . . . . . . . . . . 1. . . . . . . . . . . .14516. . . . . . . . . . . . . . . .O-Ring - 015
8 . . . . . . . . . . . 1. . . . . . . . . . . .15965. . . . . . . . . . . . . . . .Fitting - 1/4 Tube
9 . . . . . . . . . . . 1. . . . . . . . . . . .10249. . . . . . . . . . . . . . . .Spring
10. . . . . . . . . . . 1. . . . . . . . . . . .10250. . . . . . . . . . . . . . . .Retaining Ring
11. . . . . . . . . . . 1. . . . . . . . . . . .16498-02 . . . . . . . . . . . . . Stem Guide Assembly
12. . . . . . . . . . . 3. . . . . . . . . . . .10332. . . . . . . . . . . . . . . .Insert
13. . . . . . . . . . . 3. . . . . . . . . . . .10330. . . . . . . . . . . . . . . .Ferrule
14. . . . . . . . . . . 3. . . . . . . . . . . .10329. . . . . . . . . . . . . . . .Nut
15. . . . . . . . . . . 1. . . . . . . . . . . .16503. . . . . . . . . . . . . . . .Tube Fitting
16. . . . . . . . . . . 1. . . . . . . . . . . .16511. . . . . . . . . . . . . . . .SVO Tube - Not Shown
14
13
12
15 8
6
7
4
5
4
2
3
12
13
14
14
13
12
1
9
10
11

Printed in U.S.A.
Page 13
MODEL 3150 ECONOMINDER
2″Meter Assembly
PARTS LIST
Item No. Quantity Part No. Description
1. . . . . . . . . . . 1 . . . . . . . . . . . 14456 . . . . . . . . . . . . . . . Meter Body
2. . . . . . . . . . . 1 . . . . . . . . . . . 15532 . . . . . . . . . . . . . . . Impeller Shaft Retainer
3. . . . . . . . . . . 1 . . . . . . . . . . . 15432 . . . . . . . . . . . . . . . Impeller Shaft
4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Assigned
5. . . . . . . . . . . 1 . . . . . . . . . . . 15374 . . . . . . . . . . . . . . . Impeller
6. . . . . . . . . . . 1 . . . . . . . . . . . 13847 . . . . . . . . . . . . . . . O-Ring - Meter Cover
7A . . . . . . . . . . 1 . . . . . . . . . . . 15218 . . . . . . . . . . . . . . . Meter Cover Assembly (Standard)
7B . . . . . . . . . . 1 . . . . . . . . . . . 15237 . . . . . . . . . . . . . . . Meter Cover Assembly (Extended Range)
8. . . . . . . . . . . 4 . . . . . . . . . . . 12473 . . . . . . . . . . . . . . . Screw - Meter Cover
9. . . . . . . . . . . 1 . . . . . . . . . . . 14679 . . . . . . . . . . . . . . . O-Ring - Quick Connect
10 . . . . . . . . . . 1 . . . . . . . . . . . 14568 . . . . . . . . . . . . . . . Nipple - Quick Connect
11 . . . . . . . . . . 1 . . . . . . . . . . . 14680 . . . . . . . . . . . . . . . Flow Straightener
12 . . . . . . . . . . 1 . . . . . . . . . . . 14569 . . . . . . . . . . . . . . . Nut - Quick Connect
8
7A
6
5
3
2
7B
12
11
10
9
1

Printed in U.S.A.
Page 14
MODEL 3210 ECONOMINDER
Timer Assembly
(see opposite page for parts list)
138
23
4
5
6
7
37
89
10 711
12 13 14 15 16 17
623
24
25
21
22
29
28
27
26
31 32 33
34 35 36

Printed in U.S.A.
Page 15
MODEL 3150 UP-FLOW
Timer Assembly
Parts List
Item No. Quantity Part No. Description
1. . . . . . . . . . . 1 . . . . . . . . . . . 14447 . . . . . . . . . . . . . . . Timer Housing Assembly
2. . . . . . . . . . . 1 . . . . . . . . . . . 13802 . . . . . . . . . . . . . . . Cycle Actuator Gear
3. . . . . . . . . . . 1 . . . . . . . . . . . 13009 . . . . . . . . . . . . . . . 24 Hour Gear
4. . . . . . . . . . . 1 . . . . . . . . . . . 13959 . . . . . . . . . . . . . . . 24 Hour Label Silver
5. . . . . . . . . . . 1 . . . . . . . . . . . 13886 . . . . . . . . . . . . . . . Knob
6. . . . . . . . . . . 4 . . . . . . . . . . . 13296 . . . . . . . . . . . . . . . Screw - Timer Knob & Motor Plate Mtg.
7. . . . . . . . . . . 2 . . . . . . . . . . . 11999 . . . . . . . . . . . . . . . Button Decal
8. . . . . . . . . . . 1 . . . . . . . . . . . 14039 . . . . . . . . . . . . . . . Program Wheel Assembly - Specify
Hardness Capacity
9. . . . . . . . . . . 1 . . . . . . . . . . . 13806 . . . . . . . . . . . . . . . Program Wheel Retainer
10 . . . . . . . . . . 1 . . . . . . . . . . . 13748 . . . . . . . . . . . . . . . Screw - Program Wheel Mtg.
11 . . . . . . . . . . 1 . . . . . . . . . . . 14265 . . . . . . . . . . . . . . . Spring Clip
12 . . . . . . . . . . 1 . . . . . . . . . . . 15424 . . . . . . . . . . . . . . . Spring - Detent
13 . . . . . . . . . . 1 . . . . . . . . . . . 15066 . . . . . . . . . . . . . . . Ball - 1/4 in. dia.
14 . . . . . . . . . . 1 . . . . . . . . . . . 13911 . . . . . . . . . . . . . . . Main Drive Gear
15 . . . . . . . . . . 1 . . . . . . . . . . . 13880 . . . . . . . . . . . . . . . Program Wheel
16 . . . . . . . . . . 21 . . . . . . . . . . 15493 . . . . . . . . . . . . . . . Roll Pin
17 . . . . . . . . . . 1 . . . . . . . . . . . 13901 . . . . . . . . . . . . . . . Program Wheel Decal
18 . . . . . . . . . . 1 . . . . . . . . . . . 13018 . . . . . . . . . . . . . . . Idler Shaft
19 . . . . . . . . . . 1 . . . . . . . . . . . 13312 . . . . . . . . . . . . . . . Spring - Idler
20 . . . . . . . . . . 1 . . . . . . . . . . . 13017 . . . . . . . . . . . . . . . Idler Gear
21 . . . . . . . . . . 1 . . . . . . . . . . . 13164 . . . . . . . . . . . . . . . Drive Gear
22 . . . . . . . . . . 1 . . . . . . . . . . . 13299 . . . . . . . . . . . . . . . Curved Washer
23 . . . . . . . . . . 1 . . . . . . . . . . . 13887 . . . . . . . . . . . . . . . Motor Mounting Plate
24 . . . . . . . . . . 1 . . . . . . . . . . . 13944 . . . . . . . . . . . . . . . Motor - 110V., 60 Hz.
14104 . . . . . . . . . . . . . . . Motor - 24V., 60 Hz.
25 . . . . . . . . . . 3 . . . . . . . . . . . 13278 . . . . . . . . . . . . . . . Screw - Motor Mounting & Ground Wire
26 . . . . . . . . . . 1 . . . . . . . . . . . 13830 . . . . . . . . . . . . . . . Drive Pinion - Program Wheel
27 . . . . . . . . . . 1 . . . . . . . . . . . 13831 . . . . . . . . . . . . . . . Clutch - Drive Pinion
28 . . . . . . . . . . 1 . . . . . . . . . . . 14276 . . . . . . . . . . . . . . . Spring
29 . . . . . . . . . . 1 . . . . . . . . . . . 14253 . . . . . . . . . . . . . . . Spring Retainer
30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Assigned
31 . . . . . . . . . . 2 . . . . . . . . . . . 11384 . . . . . . . . . . . . . . . Screw - Timer Hinge
32 . . . . . . . . . . 1 . . . . . . . . . . . 13881 . . . . . . . . . . . . . . . Hinge Bracket
33 . . . . . . . . . . 3 . . . . . . . . . . . 14087 . . . . . . . . . . . . . . . Insulator
34 . . . . . . . . . . 1 . . . . . . . . . . . 10896 . . . . . . . . . . . . . . . Switch
35 . . . . . . . . . . 1 . . . . . . . . . . . 15320 . . . . . . . . . . . . . . . Switch
36 . . . . . . . . . . 2 . . . . . . . . . . . 11413 . . . . . . . . . . . . . . . Screw - Switch Mounting
37 . . . . . . . . . . 1 . . . . . . . . . . . 14007 . . . . . . . . . . . . . . . Decal - Time of Day
38 . . . . . . . . . . 1 . . . . . . . . . . . 14045 . . . . . . . . . . . . . . . Decal - Instructions
39 . . . . . . . . . . 1 . . . . . . . . . . . 13902 . . . . . . . . . . . . . . . Harness - Not Shown
40 . . . . . . . . . . 2 . . . . . . . . . . . 12681 . . . . . . . . . . . . . . . Wire Connector - Not Shown
41 . . . . . . . . . . 1 . . . . . . . . . . . 15354-01. . . . . . . . . . . . . Ground Wire - Not Shown

Printed in U.S.A.
Page 16
MODEL 3210 ECONOMINDER
Commercial Demand Regeneration Control Timer Settings
Typical Programming Procedure
Calculate the gallon capacity of the system, subtract the
necessary reserve requirement and set the gallons
required by lifting the gallon dial and rotating it so that the
number of gallons required is aligned with the white dot
on program wheel gear. Release and check for firm
engagement with gear. Note, drawing shows 8,750 gallon
setting. The capacity (gallons) arrow denotes remaining
gallons exclusive of fixed reserve.
Note:
To set meter capacity at initial start-up, either;
1. Rotate manual regeneration knob one full revolution.
- or -
2. Rotate program wheel manually clockwise or counter
clockwise and align white dot with capacity arrow.
This procedure must be followed any time the program
wheel setting is changed.
How To Set The Time Of Day:
Press and hold the red button in to disengage the 24 hour
gear.
Turn the 24 hour gear until the actual time of day is at the
time of day pointer.
Release the red button to again engage the 24 hour gear
How To Manually Regenerate Your Water Conditioner
At Any Time:
Turn the manual regeneration knob clockwise one “click.”
This slight movement of the manual regeneration knob
engages the program wheel and starts the regeneration
program.
The black center knob will make one revolution in the
following approximately three hours and stop in the
position shown in the drawing.
Even though it takes three hours for this center knob to
complete one revolution, the regeneration cycle of your
unit might be set for only one half of this time. In any
event, conditioned water may be drawn after rinse water
stops flowing from the water conditioner drain line.
Immediate Regeneration Timers:
These timers do not have a 24 hour gear. Setting the
gallons on the program wheel and manual regeneration
procedure are the same as previous instructions.
* 24 HOUR
GEAR MANUAL
REGENERATION
KNOB
PROGRAM
WHEEL
GALLONS LABEL
WHITE DOT
RED TIME
SET BUTTON
SERVICE
POSITION
INDICATOR
* Immediate regeneration timers do not have 24 hour gear. No time of day can be set.

Printed in U.S.A.
Page 17
MODEL 3200 TIMER
Timer Setting Procedure
How To Set Days On Which Water
Conditioner Is To Regenerate:
Rotate the skipper wheel until the number “1” is at the red
pointer. Set the days that regeneration is to occur by sliding
tabs on the skipper wheel outward to expose trip fingers.
Each tab is one day. Finger at red pointer is tonight. Moving
clockwise from the red pointer, extend or retract fingers to
obtain the desired regeneration schedule.
How To Set The Time Of Day:
Press and hold the red button in to disengage the drive gear.
Turn the large gear until the actual time of day is at the time
of day pointer.
Release the red button to again engage the drive gear.
How To Manually Regenerate Your Water
Conditioner At Any Time:
Turn the manual regeneration knob clockwise.
This slight movement of the manual regeneration knob
engages the program wheel and starts the regeneration
program.
The black center knob will make one revolution in the
following approximately three hours and stop in the position
shown in the drawing.
Even thought it takes three hours for this center knob to
complete one revolution, the regeneration cycle of your unit
might be set only one half of this time.
In any event, conditioned water may be drawn after rinse
water stops flowing from the water conditioner drain line.
How to Adjust Regeneration Time:
1. Disconnect the power source.
2. Locate the three screws behind the manual regeneration
knob by pushing the red button in and rotating the 24
hour dial until each screw appears in the cut out portion
of the manual regeneration knob.
3. Loosen each screw slightly to release the pressure on
the time plate from the 24 hour gear.
4. Locate the regeneration time pointer on the inside of the
24 hour dial in the cut out.
5. Turn the time plate so the desired regeneration time
aligns next to the raised arrow.
6. Push the red button in and rotate the 24 hour dial.
Tighten each of the three screws.
7. Push the red button and locate the pointer one more
time to ensure the desired regeneration time is correct.
8. Reset the time of day and restore power to the unit.
SERVICE
POSITION
INDICATOR
24 HR. GEAR
MANUAL REGENERATION KNOB
RED TIME
SET BUTTON SKIPPER WHEEL, 12 DAY
(SHOWS EVERY OTHER
DAY REGENERATION)
3200 ADJUSTABLE REGENERATION TIMER
IMPORTANT!
SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK

Printed in U.S.A.
Page 18
MODEL 3200 & 3210 TIMER SERIES
Regeneration Cycle Program Setting Procedure
How to Set Regeneration Cycle Program:
The regeneration cycle program on your water conditioner
has been factory preset, however, portions of the cycle or
program may be lengthened or shortened in time to suit
local conditions.
3200 & 3210 SerIes Timers (Figure to Right)
To expose cycle program wheel, grasp timer in upper left-
hand corner and pull, releasing snap retainer and
swinging time to the right
To change the regeneration cycle program, the program
wheel must be removed. Grasp program wheel and
squeeze protruding lugs toward center, lift program wheel
off timer. (Switch arms may require movement to facilitate
removal.)
Return timer to closed position engaging snap retainer in
back plate. Make certain all electrical wires locate above
snap retainer post.
Timer Setting Procedure for 3200 & 3210 Timer
How to Change the Length of Brine and Rinse Time:
The group of holes between the last pin in the pause
section and the second group of pins determines the
length of time that your unit will brine and rinse (2 min. per
hole).
To change the length of brine and rinse time, move the
backwash group of pins to give more or fewer holes in the
brine and rinse section. Number of holes times two
equals brine and rinse time in minutes.
How to Change the Length of the Backwash Time:
The group of pins after the last hole in the brine and rinse
cycle determine the length of time that the unit will
backwash (2 min. per pin).
To change the length of backwash time, add or remove
pins at the higher numbered end of this section. The
number of pins times two equals the backwash time in
minutes.
How to Change the Length of Rapid Rinse:
The second group of holes on the program wheel
determines the length of time that your water conditioner
will rapid rinse (2 min. per hole).
To change the length of rapid rinse time, add or remove
pins at the higher numbered end of this section as
required. The number of holes times two equals the rapid
rinse time in minutes.
How to Change the Length of BrIne Tank Refill Time:
The third group of pins in the program wheel determines
the length of time that your water conditioner will refill the
brine tank (2 min. per pin).
To change the length of refill time, add or remove pins at
the end of the third group of pins as required. The number
of pins times two equals the refill time in minutes.
The regeneration cycle is complete when the outer
microswitch drops off the last pin at end of the brine tank
refill section. The program wheel, however, will continue
to rotate until the inner microswitch drops into the notch
on the program wheel.
BRINE & RINSE
SECTION
(2 MIN. PER HOLE)
PIN STORAGE
PROGRAM
WHEEL FOR
CONTROL OF
REGENERATION
CYCLE
BACKWASH
SECTION
(2 MIN.
PER PIN)
RAPID RINSE
SECTION
(2 MIN.
PER HOLE)
BRINE TANK
REFILL
SECTION
(2 MIN.
PER PIN)
PAUSE
2 PINS

Printed in U.S.A.
Page 19
MODEL 3150 UP-FLOW
Service Instructions
PROBLEM CAUSE CORRECTION
1. Softener fails to regenerate. A. Electrical service to unit has
been interrupted.
B. Timer is defective.
C. Power Failure.
A. Assure permanent electrical
service (check fuse, plug, pull
chain or switch).
B. Replace timer.
C. Reset Time of Day.
2. Hard water. A. By-pass valve is open.
B. No salt in brine tank.
C. Insufficient water flowing into
brine tank.
D. Hot water tank hardness.
E. Leak at distributor tube.
F. Internal valve leak.
A. Close by-pass valve.
B. Add Salt to brine tank and
maintain salt level above water
level.
C. Check brine tank fill time and
clean brine line flow control if
plugged.
D. Repeated flushing of the hot
water tank is required.
E. Make sure distributor tube is not
cracked. Check O-Ring and tube
pilot.
F. Replace seals and spacers and/
or piston.
3. Unit used too much salt. A. Improper salt setting.
B. Excessive water in brine tank.
A. Check salt usage and salt
setting.
B. See Problem No. 7.
4. Loss of water pressure. A. Iron buildup in line to water
conditioner.
B. Iron buildup in water condi-
tioner.
C. Inlet of control plugged due to
foreign material broken loose
from pipe by recent work done
on plumbing system.
A. Clean line to water conditioner.
B. Clean control and add mineral
cleaner to mineral bed. Increase
frequency of regeneration.
C. Remove pistons and clean
control.
5. Loss of mineral through drain
line. A. Air in water system.
B. Improperly Sized Drain Line
Flow Control.
A. Assure that well system has
proper air eliminator control.
Check for dry well condition.
B. Check For proper Drain Rate.
6. Iron in conditioned water. A. Fouled mineral bed. A. Check backwash, brine draw and
brine tank fill. Increase frequency
of regeneration. Increase
Backwash Time.

Printed in U.S.A.
Page 20
MODEL 3150 UP-FLOW
Service Instructions
General Service Hints For Meter Control
Problem: Softener Delivers Hard Water.
Cause could be that. . . Reserve Capacity Has Been Exceeded.
Correction: Check salt dosage requirements and reset program wheel to provide additional reserve.
Cause could be that . . . Program Wheel Is Not Rotating With Meter Output.
Correction: Pull cable out of meter cover and rotate manually. Program wheel must move without binding and clutch
must give positive “clicks” when program wheel strikes regeneration stop. If it does not, replace timer.
Cause could be that . . . Meter Is Not Measuring Flow.
Correction: Check meter with meter checker.
7. Excessive water in brine tank. A. Plugged drain line flow control.
B. Plugged injector system.
C. Timer not cycling.
A. Check flow control.
B. Clean injector and screen.
C. Replace timer.
D. Foreign material in brine valve.
E. Foreign material in brine line
flow control.
D. Replace brine valve seat and
clean valve.
E. Clean brine line flow control.
8. Softener fails to draw brine. A. Drain line flow control is
plugged.
B. Injector is plugged.
C. Line Pressure Is Too Low.
D. Internal Control Leak.
A. Clean drain line flow control.
B. Clean injector.
C. Increase Line Pressure To 25
P.S.I. Minimum.
D. Change Seals, Spacers and
piston Assembly.
9. Control cycles continuously. A. Missadjusted, Broken or
shorted Switch. A. Determine if switch or timer is faulty and replace it, or replace
complete power head.
10. Drain flows continuously. A. Valve is not programming
correctly.
B. Foreign material in control.
C. Internal control leak.
A. Check timer program and
positioning of control. Replace
power head assembly if not
positioning properly.
B. Remove power head assembly
and inspect bore, remove foreign
material and check control in
various regeneration positions.
C. Replace seals and piston
assembly.
PROBLEM CAUSE CORRECTION