Floe V2602 LENGTH BUNKS User manual

FLOE V
-
2602 DOUBLE PWC 119”
LIFT
P/N 511-26080-00
WITH PATENTED EASY LEVEL LEG SYSTEM
ASSEMBLY INSTRUCTIONS
© Manufactured by:
Floe International Inc.
48473 State Hwy. 65
McGregor, MN 55362
www.floeintl.com
Instructions P/N 611
-
26080
-
00
Issued 01/14/19

Required Tools

Card Contents (511-04265-00)
Step
Part Numbers
QTY Descriptions Torques
001-70215-00
001-70217-00
001-70210-00
001-70219-00
001-71023-00
001-76072-00
6
8
8
2
48
24
HHCS, 1/2-13 x 3” SS 18-8
HHCS, 1/2-13 x 3 1/2” ss 18-8
HHCS, 1/2-13 x 1 3/4” ss 18-8
HHCS, 1/2-13 x 4” ss 18-8
FLAT WASHER, .5 ID x .75 OD ss
NUT, 1/2-13 ALUMINUM NYLOCK
60 ft. lbs.
45 ft. lbs.
45 ft. lbs.
60 ft. lbs.
001-70218-00
001-76072-00
4
4
HHCS, 1/2-13 x 3 3/4” ss 18-8
NUT, 1/2-13 ALUMINUM NYLOCK
25 ft. lbs.
001-76071-00
001-70115-00
001-70117-00
8
4
4
NUT, 3/8-16 ALUMINUM NYLOCK
HHCS, 3/8-16 x 3” ss 18-8
HHCS, 3/8-16 x 3 1/2” ss 18-8
35 ft. lbs.
001-70209-00
001-76350-00
8
8
HHCS, 1/2-13 x 1 1/2” ss 18-8
NUT, 1/2-13 ALUMINUM
45 ft. lbs.
001-70211-00
001-76072-00
002-04140-00
007-06201-00
5
5
1
1
HHCS, 1/2-13 x 2” ss 18-8
NUT, 1/2-13 ALUMINUM NYLOCK
HOLDER, CABLE
SHEAVE, 3” FRONT CABLE ½” ID
45 ft. lbs.

IMPORTANT NOTE:
DO NOT USE IMPACT WRENCH
WHEN ADJUSTING THE EASY
LEVEL LEGS
Warnings
Tips

Torque nuts to specification, not bolts.
 Place parts and fasteners in designated locations prior to each step.
 Before tightening fasteners to specified torque, ensure that the lift is square.
 Measure from corner to corner (A to C/B to D) to verify that the lift is square.
 Measure distance between corner posts (A to B, B to C, C to D, A to D) above frame beam and at
the top of the corner post to verify that the lift is square.
 Ensure that the lift is level and square before proceeding to install the V-Brace.
 Assemble cradle clamps with given bolt and nut before installing onto cradle beam.
 Use a marker to denote fasteners which have been tightened to the specified torque.

Read instructions and understand them before attempting assembly.

Lift Dimensions
Length: 66”
Width: 134 3/8”
Height: 104”
Work Space
Level work space
Allow space to organize parts
Material
Blocking may be anything 10”-15” in height.
(5-gallon bucket, jack stands, blocks, saw horses)
QTY
4 (2 for each side)
Purpose
Blocking used to support lift during assembly steps
1 and 2
Pre-Assembly Prep

Contents for Step 1
(24) 1/2” Alum. Nylock Nuts
(2) 1/2 x 4” ss Bolts
(8) 1/2 x 3 1/2” ss Bolts
(6) 1/2 x 3” ss Bolts
(8) 1/2 x 1 3/4” ss Bolts
(48) 1/2” ID x 7/8” OD ss Washers
NOTE
(2) ½” Nuts and (2)
½” Washers are used
in Step 5-A to attach
lifting cables to (2)
½” x 4” Bolts
NOTE
ALL FASTENERS IN
STEP 1 ARE HAND-
TIGHTENED ONLY.

Assembly for Step 1
1
-
A
1
-
B
1
-
C
A
B
C
D
NOTE
(2) ½” Nylock Nuts
and (2) ½” Washers
ARE NOT used for (2)
½” x 4” Bolts on
corners A and D until
Step 6-D.

1
-
E
1
-
D
A
B
C
D

IMPORTANT NOTE:
FRAME BEAMS MUST
BE IN THIS
ORIENTATION
BEFORE CONTINUING.
FRONT/REAR
FRONT/REAR

Contents for Step 2
(
4) 1/2” Alum. Nylock Nuts
(
4
) 1/2 x
3 3/4
” ss Bolts Torque to
25
ft. lbs.

Assembly of Step 2
NOTE
CARRIDGE BOLT
HEADS MUST FACE
INSIDE OF LIFT.
NUTS MUST FACE
OUTSIDE OF LIFT.
NOTE
WATER DEPTH
STICKERS MUST FACE
OUT ON FRONT AND
REAR OF LIFT.

NOTE
BUTT THE
CORNER
POST TAB
UP TO THE
FRAME
BEAM
CLAMP.
2
-
A
2
-
C
2
-
B

2
-
D
2
-
E
2
-
F
2
-
G
NOTE
THIS TORQUE SPECIFICATION APPLIES TO THE 3” BOLT
(ABOVE 4” BOLT) BOLTS ON POST A AND POST D ONLY.

Contents for Step 3
(
4
)
3/8
x
3 1/2
”
SS
Bolts Torque to
35
ft. lbs.
(4) 3/8 x 3” SS Bolts Torque to 35 ft. lbs.
(8) 3/8” Alum. Nylock Nuts

Assembly of Step 3
3
-
A
3
-
D
3
-
B
3
-
C

3
-
E

Contents for Step 4
(8) 1/2” Alum.
Nuts
(8) 1/2 x 1 1/2” ss Bolts Torque to 45 ft. lbs.

Assembly of Step 4
4-A
4
-
B
NOTE
LIFTING CABLE IN UPWARD
DIRECTION IS PLACED ON POST B
AND POST C.
NOTE
LIFTING CABLE IN DOWNWARD
DIRECTION IS PLACED ON POST A
AND POST D.

4
-
C
4-D
4
-
E
4
-
F
NOTE
SURFACES
MUST BE
FLUSH.
2x

4
-
H
4
-
I
4
-
J
4
-
G