Floe VSD 5000 User manual

FLOE VSD 5000
PONTOON
LIFT
P/N 511-50085-02 LIFT FRAME
WITH PATENTED EASY LEVEL LEG SYSTEM
ASSEMBLY INSTRUCTIONS
©Manufactured by:
Floe International Inc.
48473 State Hwy. 65
McGregor, MN 55362
www.floeintl.com
Instruction P/N 611
-
50085
-
02
Issued 03/13/19

Required Tools

Card Contents (511-04255-00)
Step
Part Numbers
QTY Descriptions Torques
001-70215-00
001-70217-00
001-70210-00
001-70219-00
001-71023-00
001-76072-00
6
8
8
2
48
24
HHCS, 1/2-13 x 3” ss 18-8
HHCS, 1/2-13 x 3 1/2” ss 18-8
HHCS, 1/2-13 x 1 3/4” ss 18-8
HHCS, 1/2-13 x 4” ss 18-8
FLAT WASHER, .5 ID x .75 OD ss
NUT, 1/2-13 ALUMINUM NYLOCK
60 ft. lbs.
45 ft. lbs.
45 ft. lbs.
60 ft. lbs.
001-70218-00
001-76072-00
4
4
HHCS, 1/2-13 x 3 3/4” ss 18-8
NUT, 1/2-13 ALUMINUM NYLOCK
20 ft. lbs.
001-76071-00
001-70115-00
001-70117-00
8
4
4
NUT, 3/8-16 ALUMINUM NYLOCK
HHCS, 3/8-16 x 3” ss 18-8
HHCS, 3/8-16 x 3 1/2” ss 18-8
35 ft. lbs.
001-70124-00
001-70127-00
001-76071-00
001-70121-00
2
1
6
3
HHCS, 3/8-16 x 5 1/2” ss 18-8
HHCS, 3/8-16 x 7” ss 18-8
NUT, 3/8-16 ALUMINUM NYLOCK
HHCS, 3/8-16 x 4 1/2” ss 18-8
35 ft. lbs.
35 ft. lbs.
35 ft. lbs.
001-70209-00
001-70245-00
001-76350-00
8
1
8
HHCS, 1/2-13 x 1 1/2” ss 18-8
HHCS, 1/2-20 x 1 3/4” ss 18-8
NUT, 1/2-13 ALUMINUM
45 ft. lbs.
50 ft. lbs.
Hardware Card Contents

continued
Step
Part Numbers
QTY Descriptions Torques
001-70211-00
001-76072-00
001-70227-00
002-04140-00
007-06201-00
4
5
1
1
1
HHCS, 1/2-13 x 2” ss 18-8
NUT, 1/2-13 ALUMINUM NYLOCK
HHCS, 1/2-13 x 7” ss 18-8
HOLDER, CABLE
SHEAVE, 3” FRONT CABLE ½” ID
45 ft. lbs.
45 ft. lbs.
001-70109-00
001-71017-00
001-76071-00
001-70124-00
001-76071-00
4
8
4
4
4
HHCS, 3/8-16 x 1 1/2” ss 18-8
3/8” SAE FLAT WASHER
NUT, 3/8-16 ALUMINUM NYLOCK
HHCS, 3/8-16 x 5 1/2” ss 18-8
NUT, 3/8-16 ALUMINUM NYLOCK
10 ft. lbs.
35 ft. lbs.
Assembly Image Definitions
Tighten without Clamping
Centerline
Hardware Card # Check, Inspect, Verify
Important Notice

IMPORTANT NOTE:
DO NOT USE IMPACT WRENCH
WHEN ADJUSTING THE EASY
LEVEL LEGS
Warnings
Tips

Torque nuts to specification, not bolts.
 Place parts and fasteners in designated locations prior to each step.
 Before tightening fasteners to specified torque, ensure that the lift is square.
 Measure from corner to corner (A to C/B to D) to verify that the lift is square.
 Measure distance between corner posts (A to B, B to C, C to D, A to D) above frame beam and at the
top of the corner post to verify that the lift is square.
 Ensure that the lift is level and square before proceeding to install the V-Brace or Ball Screw Tube.
 Assemble cradle clamps with given bolt and nut before installing onto cradle beam.
 Use a marker to denote fasteners which have been tightened to the specified torque.
 Read instructions and understand them before attempting assembly.


Lift Dimensions
Length: 162”
Width: 134 3/8”
Height: 120”
Work Space
Level work space
Allow space to organize parts
Material
Blocking may be anything 10”-15” in height.
(5 gallon bucket, jack stands, blocks, saw horses)
QTY
4 (2 for each side)
Purpose
Blocking used to support lift during assembly steps
1 and 2
Pre-Assembly Prep

Contents for Step 1
(24) 1/2” Alum. Nylock Nuts
(2) 1/2 x 4” ss Bolts.
(8) 1/2 x 3 1/2” ss Bolts
(6) 1/2 x 3” ss Bolts
(8) 1/2 x 1 3/4” ss Bolts
(48) 1/2” ID x 7/8” OD ss Washers
NOTE
(2) ½” Nylock Nuts
and (2) ½” Washers
are used in Step 6-D
to attach lifting
cables to (2) ½” x 4”
Bolts.
NOTE
ALL FASTENERS IN
STEP 1 ARE HAND-
TIGHTENED ONLY.

Assembly for Step 1
1
-
A
1
-
B
1
-
C
B
A
D
C
NOTE
(2) ½” Nylock
Nuts and (2) ½”
Washers ARE
NOT used for (2)
½” x 4” Bolts on
corners A and D
until Step 6-D.

1
-
E
1
-
D
B
A
D
C

IMPORTANT NOTE:
FRAME BEAMS MUST
BE IN THIS
ORIENTATION
BEFORE CONTINUING.
FRONT/REAR
FRONT/REAR

(
4) 1/2” Alum. Nylock Nuts
(
4
) 1/2 x
3 3/4
” ss Bolts Torque to
25
ft. lbs.
Contents for Step 2

Assembly of Step 2
NOTE
CARRIDGE BOLT
HEADS MUST FACE
INSIDE OF LIFT.
NUTS MUST FACE
OUTSIDE OF LIFT.
NOTE
WATER DEPTH
STICKERS MUST FACE
OUT ON FRONT AND
REAR OF LIFT.
110-00000-00 (x4)
SAND PAD WELDMENT

NOTE
BUTT
CORNER
POST TAB
UP TO
FRAME
CLAMP
2
-
A
2
-
C
2
-
B

2
-
D
2
-
E
2
-
F
2
-
G
NOTE
THIS TORQUE SPECIFICATION APPLIES TO THE 3” BOLT
(ABOVE 4” BOLT) BOLTS ON POST A AND POST D ONLY.

Contents for Step 3
(
4
)
3/8
x
3 1/2
” ss Bolts Torque to
35
ft. lbs.
(4) 3/8 x 3” ss Bolts Torque to 35 ft. lbs.
(8) 3/8” Alum. Nylock Nuts
002-00002-00
BRACKET, UPPER V-BRACE – 4”
002-00001-00
BRACKET, UPPER LFTG/V-BRACE
002-04066-00
CLAMP, V-BRACE (R) 14.5”
002-04064-00
CLAMP, V-BRACE (L) 14.5”

Assembly of Step 3
3
-
A
3
-
D
3
-
B
3
-
C
NOTE
MARK CENTERLINE
AS SHOWN
NOTE
MARK CENTERLINE
AS SHOWN
INSIDE OF LIFT
002-04064-00
V-BRACE CLAMP
(
L
)
14.5”
002-04066-00
V-BRACE CLAMP
(R) 14.5”
002-04066-00
CLAMP, V-BRACE
(
R
) 14.5”
002-04064-00
CLAMP, V-
BRACE (L)
14.5”

3
-
E
3
-
G
3
-
F

Contents for Step 4
(6) 3/8
” Alum. Nylock Nuts
(1) 3/8 x 7” ss Bolts Torque to 35 ft. lbs.
(3) 3/8 x 4 1/2” ss Bolts Torque to 35 ft. lbs.
(
2) 3/8 x 5 1/2
” ss Bolts Torque to
3
5 ft. lbs.
ASSEMBLY CAUTION NOTE
Two people are required for
assembly step 4
111-00412-01
ASS’Y, BALLSCREW TUBE. - 144.375”
111-04306-01
ASS’Y, BALL SCREW CLAMP – 3” POST

NOTE
DO NOT ALLOW LEG
TO FALL INSIDE
CORNER POST.
Assembly of Step 4
4
-
C
4
-
B
4
-
A
NOTE
MAKE SURE HOLES IN
BALL SCREW ARE
ALIGNED WITH
HOLES IN CLAMP
AND BEARING
BLOCK.
111-04306-01
ASS’Y, BALL SCREW
CLAMP – 3” POST

4
-
D
4
-
E
4
-
F
4
-
G
NOTE
PULL CABLE OUT
OF BALL SCREW
TUBE PRIOR TO
PLACING
BETWEEN
CORNER POSTS.
NOTE
MAKE SURE HOLES IN BALL SCREW ARE ALIGNED WITH HOLES IN
CLAMP
AND BEARING BLOCK.