Floe V2600-VSD5000 User manual

SHEET 1 OF 12
FLOE PONTOON GUIDE-IN/BUNK
V2600-VSD5000
ASSEMBLY INSTRUCTIONS
KIT P/N 511-02480-00, 511-02481-00, 511-02483-00 (VSD 5000 PONTOON)
INSTRUCTION P/N: 611
-
0247
5
-
00
RELEASED 12/18/20
© Manufactured by:
Floe International Inc.
48473 State Hwy. 65
McGregor, MN 55362
www.floeintl.com
*LIFT NOT INCLUDED
BUNK/CRADLE PAD DISCLAIMER
DUE TO THE LARGE VARIETY OF BOAT HULL DESIGNS, WE STRONGLY
RECOMMEND THAT YOU CONSULT WITH YOUR BOAT’S MANUFACTURER TO
ENSURE THAT YOUR ARE SUPPORTING YOUR BOAT PROPERLY TO AVOID ANY
POTENTIAL DAMAGE.
TOOLS REQUIRED
-(2) 9/16” SOCKETS/WRENCHES
-3/4” SOCKET/WRENCH
-TAPE MEASURE
-TORQUE WRENCH
-RECIPROCATING SAW OR
EQUIVALENT WITH METAL BLADE
(OPTIONAL, SEE SHEET 4 & 7)

SHEET 2 OF 12
BILL OF MATERIALS
P/N
511
-
02480
-
00
P/N 511-02481-00
P/N 511-02483-00
GI/BUNK, PONTOON 16’ V3600
-
VSD5000
GI/BUNK, PONTOON 18’ V3600-VSD5000
GI/BUNK, PONTOON 20’ VSD5000
NUMBER PART NUMBER QTY. DESCRIPTION
1 001-70114-00 4 HHCS, 3/8-16 x 2 ¾” 18-8 ss
2 001-70115-00 8 HHCS, 3/8-16 x 3” 18-8 ss
3 001-70205-00 8 HHCS, ½” x 1” 18-8 ss
4 001-71022-00 8 FLAT WASHER, 1/2” SAE 18-8 ss
5 001-76349-00 12 NUT, 3/8-16 ALUM.
6 001-76350-00 8 NUT, ½-13 ALUM.
7 002-04375-00 4 TUBE, SUPPORT – PONTOON BUNK
8 111-00002-01 2 WELD’T, POCKET – CLAMP SIDE (1) 2 HOLE
9 111-00003-01 2 WELD’T, POCKET – CLAMP SIDE (2) 2 HOLE
10 111-00370-00 1 ASS’Y, BUNK – PONTOON 192” (A)
11 111-00371-00 1 ASS’Y, BUNK – PONTOON 192” (B)
12 111-00385-00 1 ASS’Y, BUNK – PONTOON 216” (A)
13 111-00386-00 1 ASS’Y, BUNK – PONTOON 216” (B)
14 111-00413-00 1 ASS’Y, BUNK – PONTOON 240” (A)
15 111-00414-00 1 ASS’Y, BUNK – PONTOON 240” (B)
EXPLODED VIEW

SHEET 3 OF 12
BILL OF MATERIALS - BUNKS
P/N
111
-
00370
-
00
P/N 111-00371-00
P/N 111-00385-00
P/N 111-00386-00
P/N 111-00413-00
P/N 111-00414-00
ASS’Y, BUNK
–
PONTOON 192” (A)
ASS’Y, BUNK – PONTOON 192” (B)
ASS’Y, BUNK – PONTOON 216” (A)
ASS’Y, BUNK - PONTOON 216” (B)
ASS’Y, BUNK – PONTOON 240” (A)
ASS’Y, BUNK – PONTOON 240” (B)
NUMBER PART NUMBER QTY. DESCRIPTION
10 111-00370-00 1 ASS’Y, BUNK – PONTOON 192” (A)
A 001-29825-00 11 SCREW, 10-24 X 1” SQWFRTEK
B 001-71000-00 2 FLAT WASHER, 5/16 ID X 7/8” OD SS
10A 958-00320-00 1 PVC, BUMPER EXTRUSION – 204.5”
11 111-00371-00 1 ASS’Y, BUNK – PONTOON 192” (B)
A 001-29825-00 11 SCREW, 10-24 X 1” SQWFRTEK
B 001-71000-00 2 FLAT WASHER, 5/16 ID X 7/8” OD SS
11A 958-00320-00 1 PVC, BUMPER EXTRUSION – 204.5”
12 111-00385-00 1 ASS’Y, BUNK – PONTOON 216” (A)
A 001-29825-00 12 SCREW, 10-24 X 1” SQWFRTEK
B 001-71000-00 2 FLAT WASHER, 5/16 ID X 7/8” OD SS
12A 958-00322-00 1 PVC, BUMPER EXTRUSION – 228.5”
13 111-00386-00 1 ASS’Y, BUNK – PONTOON 216” (B)
A 001-29825-00 12 SCREW, 10-24 X 1” SQWFRTEK
B 001-71000-00 2 FLAT WASHER, 5/16 ID X 7/8” OD SS
13A 958-00322-00 1 PVC, BUMPER EXTRUSION – 228.5”
14 111-00413-00 1 ASS’Y, BUNK – PONTOON 240” (A)
A 001-29825-00 13 SCREW, 10-24 X 1” SQWFRTEK
B 001-71000-00 2 FLAT WASHER, 5/16 ID X 7/8” OD SS
14A 958-00323-00 1 PVC, BUMPER EXTRUSION – 252.5”
15 111-00414-00 1 ASS’Y, BUNK – PONTOON 240” (B)
A 001-29825-00 13 SCREW, 10-24 X 1” SQWFRTEK
B 001-71000-00 2 FLAT WASHER, 5/16 ID X 7/8” OD SS
15A 958-00323-00 1 PVC, BUMPER EXTRUSION – 252.5”

SHEET 4 OF 12
EXPLODED VIEW - BUNKS

SHEET 5 OF 12
STEP 1
SLIDE CLAMPS TOGETHER (FIGURE 1.1) AND SLIDE PAIRS OVER CRADLE BEAM WITH POCKETS FACING
OUTWARDS (FIGURE 1.2). PLACE (2) 5/8” X 1” BOLTS AND (2) ½” WASHERS INTO EACH POCKET (FIGURE
1.3).
4X
FIGURE 1.1
FIGURE 1.2
4X

SHEET 6 OF 12
INSERT BUNK SUPPORT TUBES INTO CLAMP WELDMENTS AND ATTACH USING (2) 5/8” NUTS, HAND
TIGHT ONLY (FIGURE 1.3). ADJUST HEIGHT AND TORQUE TO 70 FT-LBS (FIGURE 1.4).
4X
4X
FIGURE 1.3
FIGURE 1.4
NOTE:
UPRIGHTS MAY HAVE TO BE
CUT TO ALLOW FULL TRAVEL
OF CRADLE ONCE FINAL
PLACEMENT IS ESTABLISHED.
BUNK/CRADLE
PAD DISCLAIMER
DUE TO THE
LARGE VARIETY
OF BOAT HULL
DESIGNS, WE
STRONGLY
RECOMMEND
THAT YOU
CONSULT WITH
YOUR BOAT’S
MANUFACTURER
TO ENSURE THAT
YOUR ARE
SUPPORTING
YOUR BOAT
PROPERLY TO
AVOID ANY
POTENTIAL
DAMAGE.

SHEET 7 OF 12
STEP 2
PLACE BUNKS ONTO UPRIGHTS (FIGURE 2.1) AND ATTACH USING (2) 3/8” X 3 3/4” BOLTS AND (2) 3/8”
NUTS PER BUNK (FIGURE 2.2).
FIGURE
2.1
4X
4X
FIGURE 2.2
*111
-
00370
-
00 & 111
-
00371-00 INCLUDED
WITH 511-02480-00
(16’ PONTOON
BUNKS/GUIDE-INS.
*111-00385-00 & 111-
00386-00 INCLUDED
WITH 511-02486-00
(18’ PONTOON
BUNKS/GUIDE-INS.
*111-00413-00 & 111-
00414-00 INCLUDED
WITH 511-02486-00
(20’ PONTOON
BUNKS/GUIDE-INS.

SHEET 8 OF 12
TORQUE NUTS TO 35 FT-LBS (FIGURE 2.3).
ATTACH CLAMP WELDMENTS TO CRADLE BEAM USING (2) 3/8” X 4” BOLTS AND (2) 3/8” NUTS (FIGURE
2.4).
4X
FIGURE 2.3
FIGURE 2.4
4X

SHEET 9 OF 12
FOLLOW THESE GUIDELINES FOR USING AND LOCATING THE PONTOON BUNKS (FIGURE 2.5A & 2.5B).
-THE WIDTH OF THE BUNKS SHOULD BE 1-2 INCHES LESS THAN THE DISTANCE BETWEEN THE
PONTOONS.
-TO SET BUNK HEIGHT, MEASURE FROM THE BOTTOM OF THE PONTOON DECK TO THE BOTTOM OF
THE PONTOON, THEN ADD 1” TO THAT MEASUREMENT.
-THE REAR OF A 21 FOOT PONTOON BOAT SHOULD OVERHANG PAST THE LIFT BY 3 FEET. FOR EVERY
ADDITIONAL FOOT IN LENGTH OF THE BOAT, IT SHOULD OVERHANG BY AN ADDITIONAL 6 INCHES
BEYOND THE REAR OF THE LIFT.
THESE ARE THE GENERAL GUIDELINES THAT CAN BE ADJUSTED FOR AN INDIVIDUAL’S
CIRCUMSTANCES.
ONCE FINAL POSITION IS SET, TORQUE 3/8” NUTS ON CLAMPS TO 35 FT-LBS (FIGURE 2.6).
NOTE:
UPRIGHTS MAY HAVE TO BE CUT TO
ALLOW FULL TRAVEL OF CRADLE ONCE
FINAL PLACEMENT IS ESTABLISHED.
FIGURE
2.5A

SHEET 10 OF 12
-WHEN ENTERING OR EXITING LIFT, THE TOP OF THE BUNKS SHOULD BE APPROXIMATELY 4 TO 5 ½
INCHES OUT OF THE WATER, DEPENDING ON BOAT AND AMOUNT OF DRAFT (FIGURE 2.5B).
IMPORTANT: FAILURE TO SET BUNK HEIGHT CORRECTLY WILL RESULT IN DAMAGE
TO BOAT, BUNKS, AND/OR LIFT.
4X
FIGURE 2.6
FIGURE 2.5B
WATER
LEVEL

SHEET 11 OF 12
NOTES

SHEET 12 OF 12