Floe VSD 5000 User manual

FLOE VSD 5000 PONTOON LIFT
P/N 511-50085-01 LIFT FRAME
WITH PATENTED EASY- LEVELTM LEG SYSTEM
ASSEMBLY INSTRUCTIONS
©Manufactured by:
Floe International Inc.
48473 State Hwy. 65
McGregor, MN 55362
www.floeintl.com
Instruction P/N 611-50085-01 Rev H
Issued 5/7/2018

Required Tools

Card Contents
(511-04255-00)
Step
Part Numbers
QTY
Descriptions
Torques
001-70215-00
001-70217-00
001-70210-00
001-70219-00
001-71023-00
001-76072-00
6
8
8
2
48
24
HHCS, 1/2-13 x 3” ss 18-8
HHCS, 1/2-13 x 3 1/2” ss 18-8
HHCS, 1/2-13 x 1 3/4” ss 18-8
HHCS, 1/2-13 x 4” ss 18-8
FLAT WASHER, .5 ID x .75 OD ss
NUT, 1/2-13 ALUMINUM NYLOCK
60 ft. lbs.
45 ft. lbs.
45 ft. lbs.
60 ft. lbs.
001-70218-00
001-76072-00
4
4
HHCS, 1/2-13 x 3 3/4” ss 18-8
NUT, 1/2-13 ALUMINUM NYLOCK
20 ft. lbs.
001-76071-00
001-70115-00
001-70117-00
8
4
4
NUT, 3/8-16 ALUMINUM NYLOCK
HHCS, 3/8-16 x 3” ss 18-8
HHCS, 3/8-16 x 3 1/2” ss 18-8
35 ft. lbs.
001-70124-00
001-70127-00
001-76071-00
001-70121-00
2
1
6
3
HHCS, 3/8-16 x 5 1/2” ss 18-8
HHCS, 3/8-16 x 7” ss 18-8
NUT, 3/8-16 ALUMINUM NYLOCK
HHCS, 3/8-16 x 4 1/2” ss 18-8
35 ft. lbs.
35 ft. lbs.
35 ft. lbs.
001-70209-00
001-70245-00
001-76350-00
8
1
8
HHCS, 1/2-13 x 1 1/2” ss 18-8
HHCS, 1/2-20 x 1 3/4” ss 18-8
NUT, 1/2-13 ALUMINUM
45 ft. lbs.
50 ft. lbs.
Hardware Card Contents

continued
Step
Part Numbers
QTY
Descriptions
Torques
001-70211-00
001-76072-00
001-70227-00
002-04140-00
007-06201-00
4
5
1
1
1
HHCS, 1/2-13 x 2” ss 18-8
NUT, 1/2-13 ALUMINUM NYLOCK
HHCS, 1/2-13 x 7” ss 18-8
CABLE HOLDER
3” CLAMP SHEAVE
45 ft. lbs.
45 ft. lbs.
001-70109-00
001-71017-00
001-76071-00
001-70124-00
001-76071-00
4
8
4
4
4
HHCS, 3/8-16 x 1 1/2” ss 18-8
3/8” SAE FLAT WASHER
NUT, 3/8-16 ALUMINUM NYLOCK
HHCS, 3/8-16 x 5 1/2” ss 18-8
NUT, 3/8-16 ALUMINUM NYLOCK
10 ft. lbs.
35 ft. lbs.
Assembly Image Definitions
Tighten without Clamping Centerline
Hardware Card #
Check, Inspect, Verify
Important Notice

IMPORTANT NOTE:
DO NOT USE IMPACT WRENCH
WHEN ADJUSTING THE EASY
LEVEL LEGS
Warnings
Tips
•Torque nuts to specification, not bolts.
•Place parts and fasteners in designated locations prior to each step.
•Before tightening fasteners to specified torque, ensure that the lift is square.
•Measure from corner to corner (A to C/B to D) to verify that the lift is square.
•Measure distance between corner posts (A to B, B to C, C to D, A to D) above frame beam and at the
top of the corner post to verify that the lift is square.
•Ensure that the lift is level and square before proceeding to install the V-Brace or Ball Screw Tube.
•Assemble cradle clamps with given bolt and nut before installing onto cradle beam.
•Use a marker to denote fasteners which have been tightened to the specified torque.
•
Read instructions and understand them before attempting assembly.

Lift Dimensions
Length: 162”
Width: 135”
Height: 120”
Work Space
Level work space
Allow space to organize parts
Material
Blocking may be anything 10”-15” in height.
(5 gallon bucket, jack stands, blocks, saw horses)
QTY
4 (2 for each side)
Purpose
Blocking used to support lift during assembly steps
1 and 2
Pre-Assembly Prep

Contents for Step 1
(24) 1/2” Alum. Nylock Nuts
(2) 1/2 x 4” ss Bolts.
(8) 1/2 x 3 1/2” ss Bolts
(6) 1/2 x 3” ss Bolts
(8) 1/2 x 1 3/4” ss Bolts
(48) 1/2” ID x 7/8” OD ss Washers
NOTE
(2) ½” Nylock Nuts
and (2) ½” Washers
are used in Step 6-D
to attach lifting
cables to (2) ½” x 4”
Bolts.
NOTE
ALL FASTENERS IN
STEP 1 ARE HAND-
TIGHTENED ONLY.

Assembly for Step 1
1-A
1-B
1-C
B
A
D
C
NOTE
(2) ½” Nylock
Nuts and (2) ½”
Washers ARE
NOT used for (2)
½” x 4” Bolts on
corners A and D
until Step 6-D.

1-E
1-D
B
A
D
C

IMPORTANT NOTE:
FRAME BEAMS MUST
BE IN THIS
ORIENTATION
BEFORE CONTINUING.
FRONT/REAR
FRONT/REAR

(4) 1/2” Alum. Nylock Nuts
(4) 1/2 x 3 3/4” ss Bolts Torque to 25 ft. lbs.
Contents for Step 2

Assembly of Step 2
NOTE
CARRIDGE BOLT
HEADS MUST FACE
INSIDE OF LIFT.
NUTS MUST FACE
OUTSIDE OF LIFT.
NOTE
WATER DEPTH
STICKERS MUST FACE
OUT ON FRONT AND
REAR OF LIFT.

NOTE
BUTT
CORNER
POST TAB
UP TO
FRAME
CLAMP
2-A
2-C
2-B

2-D
2-E
2-F
2-G
NOTE
THIS TORQUE SPECIFICATION APPLIES TO THE 3” BOLT
(ABOVE 4” BOLT) BOLTS ON POST A AND POST D ONLY.

Contents for Step 3
002-00002-00
BRACKET, UPPER V-BRACE – 4”
002-00001-00
BRACKET, UPPER LFTG/V-BRACE
002-04064-00 (X2)
V-BRACE CLAMP
(FEMALE)
002-04066-00 (x2)
V-BRACE CLAMP
(MALE)
(4) 3/8 x 3 1/2” ss Bolts Torque to 35 ft. lbs.
(4) 3/8 x 3” ss Bolts Torque to 35 ft. lbs.
(8) 3/8” Alum. Nylock Nuts

Assembly of Step 3
3-A
3-D
3-B
3-C
NOTE
MARK CENTERLINE
AS SHOWN
NOTE
MARK CENTERLINE
AS SHOWN
INSIDE OF LIFT

3-E
3-G
3-F

Contents for Step 4
(6) 3/8” Alum. Nylock Nuts
(1) 3/8 x 7” ss Bolts Torque to 35 ft. lbs.
(3) 3/8 x 4 1/2” ss Bolts Torque to 35 ft. lbs.
(2) 3/8 x 5 1/2” ss Bolts Torque to 35 ft. lbs.
ASSEMBLY CAUTION NOTE
Two people are required for
assembly step 4

NOTE
DO NOT ALLOW LEG
TO FALL INSIDE
CORNER POST.
Assembly of Step 4
4-C
4-B
4-A
NOTE
MAKE SURE HOLES IN
BALL SCREW ARE
ALIGNED WITH
HOLES IN CLAMP.

4-D
4-E
4-F
4-G
NOTE
PULL CABLE OUT
OF BALL SCREW
TUBE PRIOR TO
PLACING
BETWEEN
CORNER POSTS.