Foamit FI-5N-SM User manual

USER
MANUAL
MODEL NUMBER:
FI-5N-SM
FI-5NK-SM
FI-5NV-SM
AND RELATED UNITS
5 Gallon Smart Foam Unit
English (Original Instrucons)

Page 2 of 8 | 20220322
User Manual: 5 Gallon Smart Foam Unit | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-5N-SM, FI-5NK-SM, FI-5NV-SM AND RELATED UNITS
Read this manual completely and understand the
machine before operang or servicing it.
• Read all instrucons before installing or operang unit.
• Always wear appropriate personal protecve equipment
(PPE) when operang or servicing unit.
• Always follow all chemical safety precauons and
handling instrucons provided by the chemical
manufacturer and Safety Data Sheet (SDS).
• If this unit is modied or serviced with parts not listed in
this manual, the unit may not operate correctly.
• Never point the discharge wand at yourself, another
person, or any object you do not want covered in
chemical.
• Always keep the air trigger port clean and free of
blockages or debris. If the port becomes dirty or
blocked, disconnect the compressed air source from
the unit immediately and clean out the port before
proceeding.
• Always keep the discharge hose free of kinks or
obstrucons.
• Always rinse and drain unit aer use (as described in the
Aer Use Instrucons). Always store unit disconnected
from the compressed air source.
• Do not exceed an incoming air pressure of 100 psi (7
bar).
• Do not exceed a uid temperature of 100˚F (37˚C).
• Always ush the unit with fresh water for 5 minutes
when switching from an alkaline to an acid or an acid to
an alkaline.
• Only use clean and dry air. Air must be ltered and free
of moisture or pump life will be diminished. If needed,
install a water separator (WS-20CFM) before the unit.
• Do not use an air lubricator before the unit.
WARNING
PROTECT THE ENVIRONMENT
Please dispose of packaging materials, old machine
components, and hazardous uids in an environmentally safe
way according to local waste disposal regulaons.
Always remember to recycle.
*Specicaons and parts are subject to change without noce.
OPTIONS
Pump Seal Material
FI-5N
Santoprene (standard)
-SM
Viton (V)
Kalrez (K)
Add bold opon codes to item number as shown. For standard
opons, no opon code is needed.
Examples:
• FI-5N-SM (standard unit with Santoprene pump seals)
• FI-5NV-SM (unit with Viton pump seals)

Page 3 of 8 | 20220322
User Manual: 5 Gallon Smart Foam Unit | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-5N-SM, FI-5NK-SM, FI-5NV-SM AND RELATED UNITS
REQUIREMENTS
Compressed air requirements 40-80 psi (3-5 bar) with 5-10 cfm (141-283 l/min)
Liquid temperature range 40-100˚F (4.4-37˚C)
Chemical compability Chemical products used with this equipment must be formulated for this type of
applicaon and compable with unit materials and pump seals. For more informaon
on chemical compability, consult the manufacturer or SDS for your product or
contact our customer service department.
SPECIFICATIONS
Power type Compressed air
Chemical pickup type Draws from pre-mixed soluon
Number of products unit can draw from One product
Capacity 5 gallons (22.02 liters)
Discharge hose diameter/length 20 . (9.1 m) bonded hose, with 5/8 in. (15.9 mm) and 1/4 in. (6.4 mm) inside
diameter
Discharge wand/p type Ultra high molecular weight (UHMW) polyethylene handle and wand extension, with
65 fan p and built-in zero p
Output distance With zero p: 17-21 . (5.2 m – 6.4 m)
With fan p (ST65150): 16-20 . (4.9 m – 6.1 m)
Output volume With zero p: 20-32 gal/min (75-121 l/min) of foam
With fan p (ST65150): 20-32 gal/min (75-121 l/min) of foam
Flow rate* 2 gal/min (7.6 l/min)
Pump seals Santoprene, Viton, or Kalrez
Wheel type Two 3 inch non-marking wheels
*Diluon rates and ow rates given are based on chemical with viscosity of water and factory air pressure sengs.

Page 4 of 8 | 20220322
User Manual: 5 Gallon Smart Foam Unit | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-5N-SM, FI-5NK-SM, FI-5NV-SM AND RELATED UNITS
Operaon Instrucons:
1. Follow all instrucons from the chemical manufacturer.
Fill the tank with water and the advised percentage of
chemical concentrate.
2. Verify that the air trigger port is clean and free of
blockages or debris, and the discharge hose is not kinked
or obstructed.
3. With the wand pointed in a safe direcon, connect an air
line to the air inlet ng (AP25).
Note: When you connect the air line, listen for any sound
from the unit. If you hear the pump acvate and begin to
cycle, disconnect the air line immediately. This indicates
that there is a blockage or other problem somewhere
in the system, which could cause the unit to acvate
spontaneously. The problem must be addressed before
proceeding (see “Troubleshoong Instrucons”).
4. Place thumb over the air trigger to acvate the unit and
begin foaming.
5. While the unit is running and discharging product, adjust
the needle valve (NV14Y) as needed to regulate the
wetness or dryness of the foam following the steps below:
a. Close needle valve completely in clockwise direcon.
b. Open needle valve in counter-clockwise direcon 2
complete turns.
c. Connue to open needle valve in ¼ turn increments,
allowing 30 seconds between adjustments, unl
desired consistency of foam is achieved.
6. Release the air trigger to stop foaming.
Note: When you release the air trigger, the unit will shut
o and depressurize. Foam that is already in the discharge
hose may seep out, but no more foam will be created
unl you cover the air trigger again.
Aer Use Instrucons:
7. Rinse the unit tank thoroughly with fresh water. Then ll
the tank with fresh water.
8. Acvate the unit and allow it to run for 2-4 minutes, or
unl all chemical has been ushed from the system.
9. Disconnect the air line from the air ng (AP25).
10. Allow any liquid remaining in the discharge hose to drain
out through the discharge wand before storing the unit.
Maintenance Instrucons:
To keep your unit operang properly, periodically perform the
following maintenance procedures:
Note: Before performing any maintenance, ensure that the
unit has been disconnected from the air supply according to the
“Aer Use Instrucons.” Also ensure that the unit tank is empty.
• Inspect the air pump (P56/P56K/P56V) for wear and leaks.
• Inspect all hoses for leaks or excessive wear. Make
sure all hose clamps are in good condion and properly
secured.
• Check the air trigger port on the handle for debris and
clean as needed. When cleaning, be careful not to push
debris into the port, as it may become lodged inside and
create a blockage.
• Clean and replace the lter (AFR25) located within
the air regulator (R25) as needed. Access the lter by
unthreading the air regulator bowl (ABR25) from the air
regulator (R25).
• Check the sucon line and strainer (STR38-IL) for debris or
blockages, and clean as needed.
• Drain your air compressor tank on a regular basis to help
extend pump life. An air source with a high moisture
content will accelerate pump wear. Note: If your air
source has a high moisture content, you may wish to
install a water separator (WS-20CFM) before the unit.

Page 5 of 8 | 20220322
User Manual: 5 Gallon Smart Foam Unit | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-5N-SM, FI-5NK-SM, FI-5NV-SM AND RELATED UNITS
Troubleshoong Instrucons:
• Check to ensure that the discharge hose is uncoiled
properly, and that there are no kinks that could obstruct
uid ow.
• Check the sucon line and strainer for debris or damage.
Clean or replace as needed. To prevent damage to the
unit, the strainer (STR38-IL) must always be used.
• Check the air regulator bowl (ABR25) and air lter (AFR25)
for debris such as water, oil, or rust parcles. Clean by
unthreading the air regulator bowl (ABR25) from the air
regulator (R25).
• If the needle valve (NV14Y) is open too far, the pump
(P56/P56K/P56V) may cycle improperly due to lack of air
pressure. If this occurs, close and readjust the needle
valve (NV14Y) as described in the Operaon Instrucons.
• Make sure proper foaming chemical and concentraon
are being used.
• If air passes through the pump (P56/P56K/P56V) without
cycling, the pump needs to be replaced.
• If soluon backs up into the air regulator bowl (ABR25),
the check valve (CV38) needs to be replaced.
• If foam comes out wet, no maer where the needle valve
(NV14Y) is posioned, the check valve (CV38) may need to
be replaced.
• Check for proper air pressure on the air gauge (AG100).
The air regulator (R25) is factory set at 50 psi (3.4 bar).
Operang range is 40 to 80 psi (3 to 5 bar) with 5 to 10
CFM (141.6 to 283.3 l/min).
• If the unit operates at a reduced pressure:
1. Check the air compressor supplying the unit. If the
pressure is less than 40 psi, turn the unit o unl the
compressor can catch up.
2. If the air supply is 50 psi (3.4 bar) or above, check
the air gauge (AG100), which should read near 50 psi
(3.4 bar). If the air gauge reads more or less than 50
psi (3.4 bar), adjust the pressure by turning the knob
on the top of the air regulator (R25).
3. If the problem persists, the stainless steel mixing
mesh (SS-MESH) inside the tee ng (SST12HB38)
could be plugged. Remove and clean the mesh
following the instrucons below:
a. Ensure that the unit has been ushed and
disconnected from the air supply according to
the “Aer Use Instrucons.” Also ensure that
the unit tank is empty, and/or that the valve
(PVCV34FM) at the base of the sucon line is
closed.
b. Remove the stainless hose barb (HBSS1258)
from the tee ng (SST12HB38).
c. The stainless steel mixing mesh (SS-MESH)
is located inside the tee ng (SST12HB38).
Remove the old mesh and the screen that
holds it in place. If the mesh and screen are
in good condion, they can be cleaned and
re-used. If not, they should be replaced with
new parts.
d. Insert the new mesh (SS-MESH).
e. Insert the new screen (SSST). Make sure it is
seated securely, but not bent or deformed.
f. Reconnect the hose barb (HBSS1258) to the
tee ng (SST12HB38). Aach the 5/8 inch
hose to the hose barb (HBSS1258) and secure
it with the screw band clamp (SSC58).
g. If you found a lot of parcles or blockages
inside the mesh, check the sucon line
strainer (STR38-IL) to make sure it is in place
and operang correctly.
• If the unit acvates when the air trigger port is not
covered:
1. Verify that the air trigger port is clean and free of
blockages or debris, and the discharge hose is not
kinked or obstructed.
2. If the problem persists, try bypassing the air trigger.
To do this, disconnect the 1/4 inch hose from
the wand. Point the wand in a safe direcon and
connect an air line to the unit. Then, use your thumb
or nger to seal the open port of the 1/4 inch hose
at the wand.
a. If the unit acvates when you connect the air
line, the valve block (SM-PV) may need to be
replaced.
b. If the unit does not acvate when you
connect the air line, the hose or wand
assembly may need to be replaced.
• If the unit does not acvate when the air trigger port is
covered:
1. Conrm the incoming air supply is consistently 50 psi
(3.4 bar) on the air guage (AG100).
2. If the problem persists, the valve block (SM-PV) may
need to be replaced.

Page 6 of 8 | 20220322
User Manual: 5 Gallon Smart Foam Unit | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-5N-SM, FI-5NK-SM, FI-5NV-SM AND RELATED UNITS
TANK-5N
TANK-5N-HNDL
CST5-WHL
JC35B
TANK ASSEMBLY
ITEM NUMBER: TANK-5N-A
SSC58
SSC14
HBSS1258
HBSS1814
SMH
Air Trigger Port
PW1238
ST65150SS
WAND ASSEMBLY
ITEM NUMBER: SMWA
DISCHARGE HOSE ASSEMBLY
ITEM NUMBER: H5814-20

Page 7 of 8 | 20220322
User Manual: 5 Gallon Smart Foam Unit | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-5N-SM, FI-5NK-SM, FI-5NV-SM AND RELATED UNITS
H38B-H
SST12HB38
SSC38
P56, P56K, or P56V
P56-BRKT
P56-BRKT-SCREW
NV14Y
AG100
R25
BPS-58SO
BPS-SSR
SN1414
HBSSEL1438
P18
HBSSEL1438
H14B-H
CV38
(Available per .)
(Available per .)
HBBEL1414
HBSSEL1438
SM-PV
EC14-2
HBSS1438
BACK PLATE
ITEM NUMBER: PA-PF-SM
HBSS1414
HBSS1258
FWP12
FWLG14
SSA14
TW916
BPS-58S0
AP25
NV14Y
BACK PLATE
Outside View

Page 8 of 8 | 20220322
User Manual: 5 Gallon Smart Foam Unit | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-5N-SM, FI-5NK-SM, FI-5NV-SM AND RELATED UNITS
ITEM NUMBER DESCRIPTION
AG100 1.5 INCH DRY MODEL 20 DUAL SCALE GAUGE
AP25 PLUG 1/4 NPTM AIR FITTING - BRASS
BPS-58SO Back Panel Screw - 5/8 inch with Stand O
BPS-SSR 1/4 INCH PUSHNUT BOLT RETAINER STAINLESS STEEL
CST5-WHL 4 INCH REPLACEMENT WHEEL FOR CST5SS AND
CST5SS-L
CV38 PVC CHECK VALVE 3/8 BARBS - SS SPRING
EC14-2 OETIKER CLAMP 13.8
EC58 OETIKER CLAMP 0.625 ID
FWAX15 FLAT AXLE WASHER
FWP12 7/8 ID X 1.5 OD X 0.05 THK SSFW
FWP14 C-816 1/2in SS WASHER
H14B-H 1/4 INCH BLUE HOSE - Available per .
H38B-H 3/8 INCH BLUE HOSE - Available per .
H5814 BONDED HOSE 5/8in ID - 1/4in ID
HBBEL1414 1/4 MPT X 1/4 HOSE BARB BRASS 90 DEG
HBSS1238 STAINLESS HOSE BARB 1/2mpt X 3/8 barb Tari
8479.90.9496
HBSS1258 STAINLESS STEEL HOSE BARB 1/2 MPT BY 5/8 INCH
BARB
HBSS1438 STAINLESS HOSE BARB 1/4 MPT X 3/8 BARB
HBSS1814 1/8 MPT X 1/4 STAINLESS HOSE BARB
HBSSEL1438 STAINLESS HOSE BARB ELBOW 1/4 INCH NPT X 3/8
HOSE BARB
JC35B BLACK 3.5 INCH ONE WAY VENTED CAP
POLYPROPYLENE-EPDM GASKET AND CHECK VALVE
NV14Y FLOW CONTROL VALVE - INCLUDES BLACK KNOB
NV14Y-HNDL BLACK KNOB FOR NEEDLE VALVE - 2839-1/4
P18 PLUG 1/8 MPT HEX HEAD 304 SS
P56 PUMP WITH SANTOPRENE SEALS - INCLUDES HOSE
BARBS, AIR FITTING, AND EXHAUST BARB
P56K PUMP WITH KALREZ SEALS - INCLUDES HOSE BARBS,
AIR FITTING, AND EXHAUST BARB
P56V PUMP WITH VITON SEALS - INCLUDES HOSE BARBS,
AIR FITTING, AND EXHAUST BARB
P56-BRKT PUMP BRACKET- STAINLESS STEEL
P56-BRKT-SCREW HI LO SCREW FOR RETAINING P56-BRKT
PLPF PORTABLE FOAMER BACK PLATE W/ HINGE AND HOLES
PLPF-PIN 302 STAINLESS PORTABLE PLATE HINGE PIN
PW1238 POLY WAND - 1/2 MPT X 3/8 FPT - UHMW
R25 AIR REGULATOR - 1/4fpt TWO PORT 1/8fpt TWO PORT
- INCLUDES FILTER AND BOWL
ABR25 METAL AIR BOWL for R25
AFR25 AIR FILTER for R25
S142058-VS 1/4-20 X 5/8 PHIL TRUSS MACHINE SCREW 18-8
W/#516 VIBRASEAL ORANGE PATCH
SC1212 S.S. COUPLER 1/2in BY 1/2in
SM-PV PNEUMATIC VALVE FOR SMART TECHNOLOGY UNITS
SMH HANDLE FOR BONDED HOSE - 1/2in FPT AND 1/8in
FPT - UHMW
SN1414 STAINLESS 1/4MPT X 1/4MPT NIPPLE
SSA14 SS304 MALE/FEMALE ADAPTOR 1/4 NPT X 1/4 NPT
SSC14 WORM GEAR CLAMP, SS 1/4IN
SSC38 WORM GEAR CLAMP, S/S (.25-.63)
SSC58 WORM GEAR CLAMP, SS 5/8IN
SST12HB38 STAINLESS TEE COMBO 1/2in FPT X 3/8 in BARB WITH
SSST AND S.S. MESH
SS-MESH STAINLESS STEEL MESH WITH SSST FOR REPLACEMENT
SSST SCREEN DISC .687 DIA. 10 X 10 MESH @ .020 DIA. 300
SERIES S.S.
SS-TAB STAINLESS STEEL TAB 5/8 x 3/4 WITH 1/4 INCH
MOUNTING HOLE
ST65150SS SPRAY TIP-65 DEGREE-15.0 GPM-STAINLESS-3/8 MPT
STR38-IL IN LINE STRAINER 3/8 BARB 20 MESH 304 STAINLESS
EDPM GSKT
TANK-5N 5 GALLON ROTO MOLDED TANK WITH HANDLE
TANK-5N-HNDL HANDLE FOR TANK-5N
TW916 1/2 INT TOOTH L/W 410SS