FREE MOTION Freemotion GYM User manual

FRE
Model No. FMSY15920
Serial No.
Write the serial number in the
space above for future reference.
J
Serial Number Decal
QUESTIONS?
As a manufacturer, we are com-
miffed to providing complete
customer satisfaction. If you
have questions, or if there are
missing or damaged parts, we
will guarantee complete satis-
faction through direct assis-
tance from our factory.
TO AVOID DELAYS, PLEASE
CALL DIRECT TO OUR TOLL-
FREE CUSTOMER HOT LINE.
The trained technicians on our
customer hot line will provide
immediate assistance, free of
charge.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.-Fri., 6 a.m.-6 p.m. MST
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
USE
! ion TM
GYM
%
%
R'S MANUAL
__-Visit our website at
www.freemotionfitness.com

TABLE OF CONTENTS
WARNING DECAL PLACEMENT .......................................................... 2
IMPORTANT PRECAUTIONS ............................................................. 3
BEFORE YOU BEGIN ................................................................... 4
ASSEMBLY ........................................................................... 5
ADJUSTMENTS ....................................................................... 7
CABLE DIAGRAM ...................................................................... 9
PART LIST ........................................................................... 10
EXPLODED DRAWING ................................................................. 11
ORDERING REPLACEMENT PARTS ................................................ Back Cover
LIMITED WARRANTY ........................................................... Back Cover
WARNING DECAL PLACEMENT
The decal shown here has
been placed on the weight
system. If the decal is missing
or illegible, please call our
Customer Service Department
toll-free at 1-800-999-3756,
Monday through Friday, 6 a.m.
until 6 p.m. Mountain Time, to
order a free replacement
decal. Apply the decal in the
location shown.
• Misuse ofthis product may result in serious injury.
• Read user's manual and follow all warnings
and operating instructions prior to use.
• Do not allow children on or around machine.
• Replace label if damaged, illegible, or removed.
FREE! OTION is a registered trademark of ICON Health & Fitness, Inc.
2

IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight system.
1. Read all instructions in this manual before 6. Keep hands and feet away from moving parts.
using the weight system. Use the weight sys-
tem only as described in this manual. 7. Keep children under 12 and pets away from
the weight system at all times.
2. It is the responsibility of the owner to ensure
that all users of the weight system are ade- 8. Always wear athletic shoes for foot protec-
quately informed of all precautions, tion while exercising.
3. The weight system is intended for home use 9.
4.
Make sure that the cable remains on the pul-
only. Do not use the weight system in any
commercial, rental, or institutional setting.
Use the weight system only on a level sur-
face. Cover the floor beneath the weight sys-
tem to protect the floor.
Make sure a II parts are properly tightened
each time you use the weight system.
Replace any worn parts immediately.
leys at all times. If the cable binds as you are
exercising, stop immediately and make sure
that the cable is on the pulleys.
10. Always make sure that the weight pin is
inserted fully into the the weight stack before
exercising.
11. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool-
ing down.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.

BEFORE YOU BEGIN
Thank you for selecting the versatile FREE MOTION
GYM weight system. The FREE MOTION GYM weight
system offers a selection of weight stations designed
to develop every major muscle group of the body.
Whether your goal is to tone your body, build dramatic
muscle size and strength, or improve your cardiovas-
cular system, the weight system will help you to
achieve the specific results you want.
For your benefit, read this manual carefully before
using the weight system. If you have questions after
reading this manual, please call our Customer Service
Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time
(excluding holidays). To help us assist you, please
note the product model number and serial number
before calling. The model number is FMSY15920. The
serial number can be found on a decal attached to the
weight system (see the front cover of this manual).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
Counterweight
Adjustment Bracket
Knob
Right Side
Pulley Arm
Weights
Cable
Left Side
Arm
Frame
Note: The terms "right side" and "left side" are
determined relative to a person facing away
from the system; they do not correspond to
right and left on the drawings in the manual,
4

ASSEMBLY
Make Things Easier for Yourself
Everything in this manual is designed to ensure
that the weight system can be assembled suc-
cessfully by anyone. Most people find that by
setting aside plenty of time, assembly will go
smoothly.
Before beginning assembly, carefully read the
following information and instructions:
• Assembly requires two people.
• Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing
materials until assembly is completed.
• Tighten all parts as you assemble them, unless
instructed to do otherwise.
• As you assemble the weight system, make sure
all parts are oriented as shown in the drawings.
An Allen wrench Wand the following tools (not
included) are required for assembly:
Two adjustable wrenches
One standard screwdriver
One Phillips screwdriver
Lubricant, three grease packs are included.
Assembly will be more convenient if you have a
socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
Before beginning assembly, make sure you
understand the information in the bOX
above. Important: Some of the parts
described in the assembly steps may be
pre-assembled,
Attach a Stabilizer (3) to the bottom of the Frame
(1), as shown, with four 3/8" x 3 1/2" Button Head
Screws (58), eight 3/8" SAE Washers (55), and
four 3/8" Nylon Locknuts (63).
Attach the other Stabilizer (3) to the other side
of the Frame (1) in the same manner.
58
55
55

2, 2
Remove the Shroud (not shown) from the back of
the weight system. (Note: The cover on the
Frame [1] is shown removed for clarity; the
cover cannot be removed.) Remove the four
indicated 1/4" x 2 1/2" Bolts (59) from the Frame.
Have a second person lift the Weight Guides (16)
and the Top Weight (15). Lubricate the inside of
the welded tubes on the Top Weight with the
included grease pack. Make sure that the two
Weight Bumpers (4) are placed over the indicated
holes in the bottom of the Frame (1).
Insert the two included dowels (not shown) into
the Weight Bumpers (4) and Frame (1). Slide the
five 20-Pound Weights (13) and the nine 10-
Pound Weights (14) onto the dowels. Note: Make
sure that the Weights are stacked in order so
that the lO-Pound Weight (14) marked "1 5" is
on top, and the 20-Pound Weight (13) marked
"15 100" is on the bottom.
Remove the dowels (not shown) from the stack of
Weights (13, 14). Insert the weight selector on the
Top Weight (15) and the two Weight Guides (16)
into the indicated holes in the Weights.
Secure the Weight Guides (16) to the Frame (1)
with the four 1/4" x 2 1/2" Bolts (59), the four
Weight Guide Spacers (5), and the four 1/4"
Nylon Locknuts (60).
Attach a Handle (9) to the Cable Eye (37) with a
Cable Clip (10). Attach the other Handle to the
other Cable Eye in the same manner.
Make sure that all parts have been properly tight-
ened. The use of the remaining parts will be
explained in ADJUSTMENTS, beginning on the
following page.
60
15-
Welded
Tube
Weight Selector
1
59
59
6

ADJUSTMENTS
This section explains how to adjust the weight system. Refer to the accompanying exercise guide to see the cor-
rect form for each exercise.
Make sure that all parts are properly tightened each time the weight system is used. Replace any worn parts
immediately. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not
use solvents.
CHANGING THE WEIGHT SETTING
To change the weight setting of the weight stack,
insert the Weight Pin (12) under the desired Weight
(13, 14). Make sure to insert the Weight Pin until the
bent end of the Weight Pin is touching the Weights,
and turn the bent end upward.
ADJUSTING THE ARMS
The Arms (19, 20) can be adjusted to any of eleven
positions for different exercises. To position an Arm,
first pull the Knob (32) out as far as it will go. Move
the Arm to the desired position, and then engage the
Knob into a hole in the Adjustment Bracket (23, 24).
12 13
32
1
7

TIGHTENING THE CABLE
Woven cable, the type of cable used on the weight
system, can stretch slightly when it is first used. If
there is slack in the Cable (33) when the arms are in
the straight up position before resistance is felt, the
Cable should be tightened. Note: There will be slack
in the Cable when the arms are in any other position.
Slack can be removed from the Cable (33) by moving
either or both of the indicated 4 1/2" Pulleys (34) in
the brackets on the Top Weight (15). First, loosen a
3/8" x 2 1/2" Bolt (77) and a 3/8" Nylon Locknut (63),
and move the Pulley down. Then, retighten the Bolt
and Nylon Locknut.
Note: If the Cable (33) tends to slip off the pulleys,
the Cable may have become twisted. Remove the
Cable and re-install it. If the Cable needs to be
replaced, see ORDERING REPLACEMENT PARTS
on the back cover of this manual.
77 f
Bracket
j 34
63

CABLE DIAGRAM
The cable diagram shows the proper routing of the
Cable (33). Use the diagram to make sure that the
Cable and the cable traps have been assembled cor-
rectly. If the Cable has not been correctly routed, the
weight system will not function properly and damage
may occur. The numbers show the correct route for
the Cable. Make sure that the cable traps do not
touch or bind the Cable,
7
9

PART LIST-- Model No. FMSY15920 R11O2A
Key No. Qty. Description Key No. Qty.
1 1 Frame 43 10
2 1 Frame Handle 44 4
3 2 Stabilizer 45 2
4 2 Weight Bumper 46 2
5 4 Weight Guide Spacer 47 2
6 1 Left Side Cover 48 2
7 1 Right Side Cover 49 2
8 1 Frame Handle Pad 50 4
9 2 Handle 51 12
10 2 Cable Clip 52 2
11 6 Weight Guide Bushing 53 2
12 1 Weight Pin 54 2
13 5 20-pound Weight 55 30
14 9 10-pound Weight 56 16
15 1 Top Weight 57 4
16 2 Weight Guide 58 8
17 2 Pulley Arm 59 4
18 2 Pulley Arm Swivel 60 4
19 1 Left Arm 61 2
20 1 Right Arm 62 2
21 2 .507" x 1.25" x .66" Spacer 63 26
22 2 Counterweight 64 10
23 1 Left Adjustment Bracket 65 2
24 1 Right Adjustment Bracket 66 2
25 2 .507" x 1.25" x 1.07" Spacer 67 4
26 4 .39" x .625" x 1.08" Spacer 68 4
27 4 .39" x .625" x 1.49" Spacer 69 4
28 4 Pulley Plate 70 2
29 2 Pulley Disc 71 2
30 18 10-pound Weight Bushing 72 2
31 4 Spacer Cap 73 4
32 2 Knob 74 4
33 1 Cable 75 8
34 10 4 1/2" Pulley 76 2
35 2 3 1/2" Pulley 77 2
36 2 Cable Ball 78 6
37 2 Cable Eye 79 4
38 1 Shroud # 1
39 2 Bungee Cord # 1
40 4 Pulley Arm Bearing # 1
41 2 Top Weight Top Bushing # 3
42 2 Top Weight Bottom Bushing # 2
Note: "#" indicates a
of the user's manual non-illustrated part. Specifications are subject to change
for information about ordering replacement parts.
Description
20-pound Weight Bushing
3/8" Locknut
Cable Bearing
Inner C-clip
Cable Lock
Spring Washer
Outer C-clip
Rubber Foot
#8 x 3/4" Screw
Top Weight Bumper
1/4" x 3/4" Screw
3/8" Star Washer
3/8" SAE Washer
3/8" USS Washer
3/8" x 5" Button Head Screw
3/8" x 3 1/2" Button Head Screw
1/4" x 2 1/2" Bolt
1/4" Nylon Locknut
3/8" x 1 3/4" Button Head Screw
3/8" Jamnut
3/8" Nylon Locknut
3/8" x 2" Bolt
3/8" x 1" Bolt
1/4" x 1/2" Bolt
3/8" x 4 1/2" SHC Screw
1/2" Jamnut
Plastic Spacer
Bungee Cord Attachment
1/2" x 1 1/2" Button Head Screw
1/2" x 2" Button Head Screw
5/16" x 1 3/4" Button Head Screw
5/16" SAE Washer
1/4" x 1/4" Screw
3/8" x 3 3/4" Bolt
3/8" x 2 1/2" Bolt
Cable Trap
2" Washer
User's Manual
Exercise Guide
Allen Wrench
Grease Pack
Dowel
without notice. See the back cover
10

EXPLODED DRAWING-- Model No. FMSY15920 Rllo2A
,, 28 29 34 28
67- _- 67 28 26 _26
22
25 55 63
68 27 55
31
18
62
34 55-_
\
33 17 55
44_ 37
46 _ 45
75--_._----44
_-- 50
51
;;56
72 .;;
:@48 6
..... i ©_--49
66
65
5O
51
60
76
10
%
31 69 56
64
4
33 17
61
4 78
/11 63 77
78 34 ,'
55 55
49
13
12
53
11

ORDERING REPLACEMENT PARTS
To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre-
pared to give the following information:
• The MODEL NUMBER of the product (FMSY15920)
• The NAME of the product (FREE MOTION GYM weight system)
• The SERIAL NUMBER of the product (see the front cover of this manual)
• The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and the EXPLODED DRAWING on
pages 10 and 11)
LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and mate-
rial, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This
warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing
or repairing, at ICON's option, the product through one of its authorized service centers. All repairs for which
warranty claims are made must be pre-authorized by ICON. This warranty does not extend to any product or
damage to a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage
or repairs not provided by an ICON authorized service center; products used for commercial or rental pur-
poses; or products used as store display models. No other warranty beyond that specifically set forth above
is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection
with the use or performance of the product or damages with respect to any economic loss, loss of property,
loss of revenues or profits, loss of enjoyment or use, costs of removal or installation or other consequential
damages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or conse-
quential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer-
chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein.
Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation
may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC,, 1500 S, 1000 W,, LOGAN, UT 84321-9813
Part No. 185632 R1102A Printed in Canada © 2002 ICON Health & Fitness, Inc.