FREE MOTION Reflex i11.9 User manual

Freemotion i11.9 Incline Trainer Assembly Manual:
USE THIS assembly guide when machine ships in 5 pieces

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Thank you for selecting the revolutionary
FREEMOTION®i11.9 INCLINE TRAINER. The i11.9
INCLINE TRAINER provides an impressive selection
of features designed to make your workouts more ef-
fective and enjoyable.
For your benet, read this manual carefully before
you use the incline trainer. If you have questions
after reading this manual, please see the back cover
of this manual. To help us assist you, note the product
model number and serial number before contacting us.
The model number and the location of the serial num-
ber decal are shown on the front cover of this manual.
Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.
Handrail
Accessory Tray
Console
Key/Clip
Power Switch
Walking Belt
Cushioned
Walking Platform
Foot Rail
Power Cord
Roller Adjustment Screws
Heart Rate Monitor
BEFORE YOU BEGIN
Length: 6 ft. 6 in. (198 cm)
Width: 2 ft. 9 in. (84 cm)

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PART IDENTIFICATION CHART
Use the drawings below to identify small parts used for assembly. The number in parentheses below each draw-
ing is the key number of the part, from the PART LIST near the end of this manual. The number following the key
number is the quantity used for assembly. Note: If a part is not in the hardware kit, check to see if it is preat-
tached. Extra hardware may be included.
1/2" Split
Washer (49)–8
3/8" Star
Washer (66)–4 3/8" Flat
Washer (78)–2
1/2" Star
Washer (83)–4
#8 x 3/4" Screw
(86)–8
3/8" Locknut (87)–2
#8 x 1/2"
Screw (88)–9
#8 x 1/2"
Screw (88)–9
5/16" x 1"
Screw (51)–4
3/8" x 2 1/2" Bolt (61)–4
3/8" x 5 1/2" Screw (50)–4
1/2" x 1" Screw
(35)–12
#10 x 1/2"
Screw (34)–2
3/8"Washer
(134)–4

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• Assembly requires two persons.
• Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing
materialsuntilyounishallassemblysteps.
• To identify small parts, see page 7.
• Assembly requires the following tools:
one 3/8" hex key
one 7/32" hex key
one Phillips screwdriver
To avoid damaging parts, do not use power tools.
ASSEMBLY
1. Place the Base Frame (56) onto two pieces of the wood
(A) found in the packaging of the incline trainer. Position
the wood on each side of the Base Frame behind the
feet as shown.
Place the Upright (93) near the front of the Base Frame
(56) as shown.
As you slide the Upright (93) onto the Base Frame (56),
insert the Frame Wire Harness (129) through the bracket
on the base and into the large hole on the front of the
Upright. Be careful to avoid pinching the wire.
Align the holes in the Upright (93) with the holes in the
Base Frame (56).
93
56
A
1
Hole
129
2
2. Locate the Frame Wire Harness (129) and the Upright
Wire Harness (116) in the Upright (93) access hole.
Connect the Frame Wire Harness (129) and the Upright
Wire (116) at the front of the Upright (93). See the inset
drawing. The connectors should slide together eas-
ily and snap into place. If they do not, turn one con-
nector and try again. IF YOU DO NOT CONNECT THE
CONNECTORS PROPERLY, THE CONSOLE MAY
BECOME DAMAGED WHEN YOU TURN ON THE
POWER.
129
116
93
129
116

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3
3. Partially tighten six 1/2" x 1" Screws (35) with four 1/2"
Split Washers (49) and two 1/2" Star Washers (83)
through the bracket near the right Upright (93) and into
the Base Frame (56) as shown; do not tighten the
Screws yet. Be careful not to pinch any wires.
Repeat this step on the left side of the incline
trainer. After all twelve Screws have been started,
tighten them.
Remove the pieces of wood (A) from under the Base
Frame (56).
93
56
A35
35
35
49
49
49 83
4. Set the console assembly face down on a soft surface to
avoid scratching the console.
Remove and discard the four indicated screws (B) from
the console assembly.
Remove the Console Back Cover (104).
Console
Assembly
B
B
4
5. With the help of a second person, hold the console as-
sembly near the Upright (93). Connect the Upright Wire
(116) and the console wire (C). See the inset drawing.
The connectors should slide together easily and
snap into place. If they do not, turn one connector and
try again. IF YOU DO NOT CONNECT THE CONNEC-
TORS PROPERLY, THE CONSOLE MAY BECOME
DAMAGED WHEN YOU TURN ON THE POWER.
Connect the Upright TV Cable (130) and the console
TV cable (D). Insert the wires downward into the Upright
(93).
CD
Console
Assembly
93
116 130
5
C
116
104

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6. Set the console assembly on the Upright (93). Be care-
ful not to pinch any wires. Make sure that the ends of
the Console Crossbar (110) are inserted into the ends of
the Uprights.
Start two 3/8" x 2 1/2" Bolts (61) with two 3/8" Flat
Washers (78) and two 3/8" x 2 1/2" Bolts with four 3/8"
Star Washers (66) and two 3/8" Locknuts (87) as shown.
Do not fully tighten the Bolts yet.
93
61
61
66 66
87 87
61 61
78
110 110
78
6Console
Assembly
7. Start four 5/16" x 1" Screws (51) into the Upright (93)
and Console Crossbar (110); start all four Screws, and
then tighten them.
Tighten four #8 x 3/4" Screws (86) into the Upright (93)
and the console assembly.
Tighten the four 3/8" x 2 1/2" Bolts (61). Make sure
the four #8 x 1" Screws (91) are tightened. Be careful
not to over tighten the Screws.
51
93
86 86
61
61
110
91 91
103
7
51
8. Tighten two #8 x 3/4" Screws (86) into the Console Base
(109) and the Upright (93). Do not overtighten the
Screws.
Identify the Left and Right Handrail Assemblies (112,
113). Hold the Right Handrail Assembly (113) near the
Upright (93). Insert the wire from the Right Handrail
through the hole in the Console Base (109) and out the
top of the Upright.
Apply three drops of the included thread adhesive to the
threaded ends of two 3/8" x 5 1/2" Screws (50). Then,
attach the Right Handrail Assembly (113) to the Upright
with the two 3/8" x 5 1/2" Screws (50) and two 3/8”
Washers (134). Start both Screws, and then tighten
them. Note: Torque the Screws to 340 in-lbs.
Attach the Left Handrail Assembly (112) as described
above.
50
50
86
86
93
109
Wire
Wire
112
113
8
Console
Assembly
134
134

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9. Connect the pulse wires from the Left and Right
Handrail Assemblies (112, 113) to the pulse wires from
the Console (103). Insert the included ties through the
tie blocks attached to the back of the Console Base
(109). Loop the ties around the pulse wires, Upright
Wire (116), and TV Cable (130) and tighten the ties
around the wires.
Insert all wires and cables into the top of the Upright
(93).
10. Attach the Console Base Back (107) with nine #8 x 1/2"
Screws (88) and two #8 x 3/4" Screws (86) as shown.
Be careful not to overtighten the Screws.
103
93
116
130
93
Ties
Tie
113 112
Pulse
Wires
107
88
88
86 86
88 88
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11. After the incline trainer is placed in the location where
it will be used (see HOW TO MOVE THE INCLINE
TRAINER on page 13), make sure that both Rear
Leveling Feet (38) and the Base Pads (not shown)
restrmlyontheoor.Iftheinclinetrainerrockseven
slightly, turn one of the Rear Leveling Feet clockwise or
counterclockwise until the rocking motion is eliminated.
Plug the Power Cord (118) into the Frame (22) and at-
tach the Power Cord Bracket (64) with two #10 x 1/2"
Screws (34).
118
22
34
34
38
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64
109

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13. Press the Upright Cover (114) onto the lower end of the
Upright (93) until the Upright Cover snaps into place.
Lower the incline by pressing the % Grade Incline button
numbered 0 and unplug the power cord.
114
93
14. Make sure that all parts are properly tightened before you use the incline trainer.Toprotecttheooror
carpet, place a mat beneath the incline trainer.
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12. See page 14 and plug in the power cord. Next, see
page 17 and turn on the power.
Then, press the % Grade Incline button numbered 30.
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